Company patents

Borealis AG

Borealis AG's patent strategy is heavily concentrated in Polymer Compositions (59.2% of portfolio) and Polymer Synthesis (43.9%), indicating a core focus on fundamental polymer science. Surprisingly, despite a general decline in most categories in 2026 so far, Layered Products (Laminates, Films) saw a significant surge in 2025 with a +118.2% YoY growth, suggesting an emerging focus on advanced material applications, while Cables & Conductors has seen a consistent decline, dropping by -37.5% in 2025 and -50.0% so far in 2026, signaling a shifting priority away from this electronics hardware segment.

Patent Trend by Technology Area

Yearly patent publications since 2023

Product themes

Product-level themes inferred from filings since 2023, with category chips showing where each theme appears. Select a theme to filter the patents below.

512 US filings (since 2023) · 10 categories · 29 themes

Sustainable Polymer Materials

Development and application of polymer compositions designed for reprocessability, recyclability, or incorporating sustainable additives, often featuring reversible bonds or bio-based components.

Polymer Working & CompoundingPolymer AdditivesPlastics Shaping & MoldingCoating Compositions (Paints, Inks)
Who else files here? →
219since 2023
+1.3%YoY
Catalytic Olefin Polymerization

Methods and catalyst systems, often supported (e.g., on silica or alumina), for the synthesis of polyolefins like polyethylene and polypropylene, focusing on controlling molecular weight, distribution, and polymer morphology.

Polymer Synthesis (Polymerization)
Who else files here? →
157since 2023
-3.8%YoY
High-Performance Thermally Stable Resins

Polymer compositions engineered for enhanced heat resistance, thermal stability in molten states, or improved processability at high temperatures, often involving specific copolymers, blends, or stabilizing additives for applications in electronics or automotive.

Polymer Compositions
Who else files here? →
145since 2023
-14.9%YoY
Advanced Polymerization Processesfiltered

Novel methods and reactor designs for polymer synthesis, focusing on improving efficiency, achieving continuous production, or controlling specific polymer architectures and product morphologies like particle size or sheet formation.

Polymer Synthesis (Polymerization)
Who else files here? →
110since 2023
-31.1%YoY
Polymer Composites with Functional Fillers

Polymer compositions incorporating inorganic or organic filler materials to impart specific functional properties such as thermal conductivity, flame retardancy, electrical conductivity, or enhanced mechanical strength and dimensional stability.

Polymer CompositionsPolymer AdditivesPolymer Working & CompoundingPolymer Synthesis (Polymerization)Coating Compositions (Paints, Inks)
Who else files here? →
96since 2023
-35.0%YoY
Polymer Film and Membrane Fabrication

Techniques for manufacturing thin polymer layers, sheets, or multi-layer structures, often optimized for specific properties such as flexibility, barrier function, filtration, or mechanical strength.

Polymer Working & Compounding
Who else files here? →
93since 2023
+95.5%YoY
Advanced Cable Insulation & Sheathing

Development of polymer compositions and material structures for electrical insulation and protective sheathing of cables, focusing on properties like flame retardancy, flexibility, and semiconductivity.

Cables & Conductors
Who else files here? →
88since 2023
-34.5%YoY
High-Barrier Packaging Films

Multi-layer polymer films engineered to provide superior barrier properties against gases (e.g., oxygen), moisture, or aromas, often incorporating heat-sealing or resealing mechanisms for food and product preservation.

Polymer CompositionsLayered Products (Laminates, Films)
Who else files here? →
70since 2023
+106.7%YoY
Polymerization Catalysts & Modifiers

Organometallic or organosilicon compounds used as catalysts to facilitate polymerization reactions, such as olefin metathesis, or as crosslinkers and modifiers to enhance the properties of polymer compositions like silicones.

Acyclic / Cyclic Compounds (Other Elements)
Who else files here? →
39since 2023
+27.3%YoY
Multi-material Product Integration & Finishing

Techniques for combining multiple materials or layers, often with specialized surface treatments, coatings, or assembly methods, to create functional or aesthetically enhanced plastic articles, including consumer goods and encapsulated electronics.

Plastics Shaping & Molding
Who else files here? →
32since 2023
+112.5%YoY
Cable Termination & Management

Systems and methods for preparing, organizing, and electrically connecting individual conductors or cable bundles to connector terminals, ensuring reliable contact and strain relief.

Cables & Conductors
Who else files here? →
25since 2023
-44.4%YoY
Reactor System Design & Optimization

Engineering approaches to improve the efficiency, control, and performance of chemical reactors, encompassing continuous processes, heat exchange integration, and specialized reactor configurations for various chemical transformations.

Catalysts & Reactors
Who else files here? →
23since 2023
+33.3%YoY
Biomedical Polymer Formulations

Polymer compositions tailored for medical and biological applications, including implantable devices, drug delivery systems, and diagnostic tools, emphasizing properties like biocompatibility, hydrolysis resistance, optical clarity, and specific mechanical characteristics.

Polymer CompositionsPolymer Synthesis (Polymerization)
Who else files here? →
18since 2023
0.0%YoY
Dynamic & Reversible Polymer Networks

Polymers incorporating reversible bonds or crosslinks that enable reprocessing, self-healing, or tunable mechanical properties, often responding to stimuli like heat, light, or pH for de-crosslinking and re-crosslinking.

Polymer Synthesis (Polymerization)
Who else files here? →
17since 2023
-60.0%YoY
Novel Catalyst Materials

Development and synthesis of catalysts with unique compositions or structures, such as medium entropy alloys, metal foam-supported catalysts, layered catalytic articles, or high-entropy oxides, to enhance activity, selectivity, or stability in chemical reactions.

Catalysts & Reactors
Who else files here? →
14since 2023
new
Cable Harness & Armor Design

Structural design and manufacturing techniques for bundling multiple wires into harnesses, including protective layers like braiding and interlocking armor, and methods for assembly and termination.

Cables & Conductors
Who else files here? →
13since 2023
-50.0%YoY
Specialized Conductor Formulations

Development of new conductive materials, including powders, composites, and alloys, designed for specific electrical performance, manufacturing processes, or applications beyond basic copper wires.

Cables & Conductors
Who else files here? →
13since 2023
n/a
Flexible Electronic Films & Electrodes

Thin, multi-layered films and structures specifically designed for electronic applications, including flexible substrates for devices, display panel components, and active material layers for battery electrodes.

Layered Products (Laminates, Films)
Who else files here? →
10since 2023
+300.0%YoY
Polymer Thermal Stability & Flame Retardancy

Additives that enhance a polymer's resistance to thermal degradation, high temperatures, or ignition, including flame retardants and heat stabilizers for improved safety and durability.

Polymer Additives
Who else files here? →
10since 2023
-66.7%YoY
Advanced Functional Textiles

Development and application of textile materials with engineered properties such as waterproofing, thermal regulation, anti-cling, structural coloration, or enhanced filtration capabilities for specific performance needs.

Layered Products (Laminates, Films)
Who else files here? →
5since 2023
+100.0%YoY
Smart/Responsive Polymer Materials

Polymer compositions designed to change their properties (e.g., shape, optical transmittance, solubility) in response to external stimuli such as pH, temperature, light, or chemical presence, enabling applications in sensors, smart windows, or controlled release.

Polymer Compositions
Who else files here? →
4since 2023
+300.0%YoY
Functional Coatings and Surface Modifiers

Additives or compositions specifically formulated for surface application or modification to impart protective, decorative, or specialized functional properties to polymer products.

Coating Compositions (Paints, Inks)Polymer Additives
Who else files here? →
4since 2023
new
Carbon Dioxide Capture & Conversion

Technologies and materials for capturing carbon dioxide from gas streams and subsequently converting it into valuable chemical products or materials, rather than simply storing it.

Catalysts & Reactors
Who else files here? →
2since 2023
new
Photopolymerization for Device Fabrication

Light-initiated polymerization processes used to create structures, coatings, or components, particularly for electronic devices, displays, or additive manufacturing, often involving photoinitiators and specific monomer/oligomer compositions.

Polymer Synthesis (Polymerization)
Who else files here? →
2since 2023
new
Advanced Glazing & Optical Laminates

Layered glass or film structures designed to optimize optical (e.g., light transmission, reflection, diffusion) and/or thermal (e.g., insulation, heat reflection/absorption) performance in windows, displays, and lighting applications.

Layered Products (Laminates, Films)
Who else files here? →
2since 2023
n/a
Thermally Conductive Additives

Materials added to polymers to modify their thermal transfer properties, typically increasing conductivity for heat dissipation in applications like electronics or battery packs.

Polymer Additives
Who else files here? →
1since 2023
new
Elastomer Formulations for Performance

Development of rubber and elastomer compositions, often involving specific polymer blends, additives (e.g., process oils, reinforcing agents), and cure packages, to achieve desired mechanical properties like abrasion resistance, wet grip, shear durability, or flexibility for demanding applications.

Polymer Compositions
Who else files here? →
1since 2023
n/a
Adhesion and Curing Modifiers

Substances incorporated into polymer systems to control or enhance adhesive properties, cross-linking reactions, or processing characteristics such as mold release and flow.

Polymer Additives
Who else files here? →
1since 2023
n/a
Fiber Composite Layup & Curing

Methods and tooling for forming structural components from fibrous materials impregnated with resin, involving processes like prepreg handling, resin infusion, and co-bonding during curing.

Plastics Shaping & Molding
Who else files here? →
1since 2023
n/a

Patents

Page 3 of 19
US 12330146 B2GRANTED
B01J4/00

Initiator injection nozzle

Filed:2020-10-13Pub:2025-06-17
Applicant:BOREALIS AG

The present invention relates to an initiator injection nozzle ( 1 ) for mixing an initiator with a process fluid. The initiator injection nozzle includes a body ( 10 ) having (i) a process fluid inlet port ( 11 ) to receive the process fluid and an outlet port ( 17 ); (ii) a process fluid flow passage ( 13 ) through which the process fluid traverses along a process fluid central flow axis ( 15 ) between the process fluid inlet port ( 11 ) and the outlet port ( 17 ), the process fluid flow passage 13 having a constricting portion ( 12 ), a throat ( 14 ) and an expanding portion ( 16 ); (iii) an initiator inlet ( 30 ) to receive the initiator and an initiator outlet ( 32 ); and (iv) an initiator fluid flow passage ( 34 ) through which the initiator traverses along an initiator central flow axis ( 35 ) between the initiator (inlet 30 ) and the initiator outlet ( 32 ), the process fluid flow passage ( 13 ) intersecting the initiator fluid flow passage ( 34 ) at the throat ( 14 ). At least one elongated vane ( 20 ) having a leading end ( 22 ) and a trailing end ( 26 ) is provided within the process fluid flow passage ( 13 ) and extends along the process fluid central flow axis ( 15 ), wherein the initiator outlet ( 32 ) is disposed on a surface ( 24 ) of the vane ( 20 ). The initiator injection nozzle has the initiator outlet ( 32 ) is disposed on a portion of an axial edge ( 24 ) of the vane ( 20 ).

US 12290803 B2GRANTED
C08F10/02

Process and a multi-stage reactor assembly for the production of polyolefins

Filed:2020-04-06Pub:2025-05-06
Applicant:Borealis AG

A process for the production of polyolefins comprising: feeding a slurry comprising at least one polymerization catalyst, at least one carrier liquid, first olefin monomer(s) and optionally at least one first comonomer into at least one loop reactor; polymerizing the first olefin monomer(s) and optionally the at least one first comonomer yielding a first polyolefin; withdrawing the first polyolefin from the loop reactor; feeding the first polyolefin to a gas-solids olefin polymerization reactor, wherein the gas-solids olefin polymerization reactor comprises: a top zone; a middle zone, which comprises a top end in direct contact with said top zone and which is located below said top zone, the middle zone having a generally cylindrical shape; and a bottom zone, which is in direct contact with a bottom end of the middle zone and which is located below the middle zone; introducing a fluidization gas stream into the bottom zone of the gas-solids olefin polymerization reactor; polymerizing second olefin monomer(s) and optionally at least one second comonomer in the presence of the polymerization catalyst and the first polyolefin to a second polyolefin in a dense phase formed by particles of said second polyolefin suspended in an upwards flowing stream of the fluidization gas in the middle zone; introducing a jet gas stream through one or more jet gas feeding ports in a jet gas feeding area of the middle zone at the dense phase in the middle zone of the gas-solids olefin polymerization reactor; withdrawing the second polyolefin from the gas-solids olefin polymerization reactor.

US 20250092167 A1APPLICATION
C08F6/28

Process for reducing the VOC content of a polyolefin composition

Filed:2022-07-13Pub:2025-03-20
Applicant:Borealis AG

The present invention relates to a process for reducing the volatile organic compound (VOC, VDA 278 October 2011) content of a polyolefin composition, the polyolefin composition including a polypropylene homopolymer, a polypropylene copolymer, a polyethylene homopolymer, and/or a polyethylene copolymer, the process comprising the steps of a) subjecting the polyolefin composition having a VOC (VOC, VDA 278 October 2011) content, which is contained in an aeration vessel, to an aeration gas flow, and maintaining said aeration gas flow for an aeration time of 15 hours or less the aeration gas having a minimum temperature of at least 20° C. measured at an inlet of the aeration gas of the aeration vessel, and a maximum temperature of 99° C. measured at an inlet for aeration gas of the aeration vessel; the aeration vessel having—at least one inlet for aeration gas,—at least one outlet for aeration gas,—an inlet for the polyolefin composition having a VOC content,—an outlet for an aerated polyolefin composition at the bottom of the aeration vessel; wherein the polyolefin composition contains 20 to 55 pieces/g (pellet size 3-5 mm) as measured according to the specification; and wherein the polyolefin composition is present in the aeration vessel as a packed bed; and b) withdrawing the aerated polyolefin composition from the aeration vessel having a VOC content (VOC, VDA 278 October 2011) of not greater than 600 μg/g.