US20250137687A1
HEATING ASSEMBLY AND WATER HEATER
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
WUHU MIDEA KITCHEN AND BATH APPLIANCES MFG. CO., LTD., MIDEA GROUP CO., LTD.
Inventors
Shimei ZHANG, Li WANG, Ming WANG
Abstract
A heating assembly and a water heater are provided. The heating assembly includes multiple container bodies, the multiple container bodies being arranged in parallel, water flow cavities being provided in the container bodies, and a connecting pipe being provided between adjacent container bodies to communicate adjacent water flow cavities; a water inlet pipe separately connected to the multiple container bodies, the water inlet pipe being provided with multiple drainage holes, and each water flow cavity being communicated with the water inlet pipe by means of at least one drainage hole; a water outlet connected to one of the container bodies or the connecting pipe to discharge liquid in the water flow cavities; and multiple heating elements correspondingly connected to the multiple container bodies, respectively, and used for heating the liquid in the multiple water flow cavities.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001]This application claims priority to Chinese Patent Application No. 202011627188.4, filed Dec. 30, 2020 and entitled “Heating Assembly and Water Heater” and Chinese Patent Application No. 202023338322.7, filed Dec. 30, 2020 and entitled “Heating Assembly and Water Heater”, the entire contents of both of which are incorporated herein by reference.
FIELD
[0002]The present disclosure relates to the technical field of hot water facilities, and in particular, to a heating assembly and a water heater.
BACKGROUND
[0003]In the related art, heating assemblies of instant water heater products generally adopt a configuration including heating cups connected in series through multiple pipelines, with water flowing in from the heating cup on one side and flowing out from another heating cup on the other side. Instant water heater products need to have a high heating power to meet the requirement of instantly heating water at room temperature to hot water suitable for bathing. Therefore, in product design, it is necessary to design the volume of the heating cup to be small and the power of the heating tube to be large. For the heating assembly using the configuration including heating cups connected in series through multiple pipelines, the last group of heating cups along the water flow direction keeps operating at high temperature for a long time due to thermal hysteresis of the heating tube, resulting in a high failure rate and short service life of the heating tube.
SUMMARY
[0004]The present disclosure aims to resolve at least one of the problems in the related art. To this end, the present disclosure provides a heating assembly, which adopts a configuration including a plurality of heating cups connected in parallel through multiple pipelines, so that the workload of the heating element can be reduced, the failure rate can be lowered, and the service life is extended.
[0005]The present disclosure further provides a water heater having the heating assembly.
[0006]In accordance with a first aspect of the present disclosure, a heating assembly including a plurality of cup bodies, arranged in parallel, where a water flow chamber is provided in each of the plurality of cup bodies, and a communicating pipe is arranged between adjacent cup bodies to communicate the adjacent water flow chambers; a water inlet pipe, sequentially connected to the plurality of cup bodies, and provided with a plurality of drainage holes, where each of the water flow chambers is in communication with the water inlet pipe through at least one of drainage holes; a water outlet, connected to one of the plurality of cup bodies or one of the communicating pipes to discharge liquid in the water flow chambers; and a plurality of heating elements, respectively connected to the plurality of cup bodies correspondingly to heat the liquid in the water flow chambers.
[0007]The heating assembly according to an embodiment of the present disclosure at least has the following beneficial effects.
[0008]The heating assembly includes a plurality of cup bodies arranged in parallel. The water inlet pipe is sequentially connected to the plurality of cup bodies and is provided with drainage holes for respectively supplying water to the water flow chambers. The heating elements are respectively configured to heat the liquid in the corresponding water flow chambers. The plurality of drainage holes enable the water flow uniformly through the plurality of cup bodies, thereby reducing the differences in flow rate and pressure between the plurality of cup bodies, and achieving a more uniform heating effect. The communicating pipe is configured to communicate the plurality of water flow chambers. The water outlet pipe is connected to a cup body or a communicating pipe to discharge the liquid in the plurality of water flow chambers, such that the liquid can complete the heat exchange flow through the plurality of water flow chambers respectively and then be discharged through the water outlet pipe at once, thereby improving the heat exchange performance, increasing the amount of water discharged, and improving the stability of the discharged water temperature. In addition, the plurality of heating elements can heat the water in the plurality of cup bodies respectively, such that the workload of the heating elements is reduced, thereby reducing the failure rate of the heating elements and the service life is extended.
[0009]According to some embodiments of the present disclosure, the water inlet pipe includes a diversion pipe segment, the plurality of drainage holes are arranged on the diversion pipe segment. Each of the plurality of cup bodies is correspondingly provided with a through hole, through which the diversion pipe segment sequentially passes, such that the plurality of drainage holes are respectively located in the plurality of water flow chambers correspondingly.
[0010]According to some embodiments of the present disclosure, each of the drainage holes are formed on a wall of the diversion pipe segment, and the drainage holes is arranged facing a water outlet end of a corresponding cup body.
[0011]According to some embodiments of the present disclosure, each of the plurality of cup bodies are integrally formed. Each of the plurality of cup bodies has a water inlet end in a length direction of the cup body. The water inlet pipe is respectively connected to the water inlet ends of the plurality of cup bodies.
[0012]According to some embodiments of the present disclosure, the water inlet pipe includes an extension pipe segment. One end of the extension pipe segment is connected to the diversion pipe segment, and the other end of the extension pipe segment extends in the length direction of the cup body.
[0013]According to some embodiments of the present disclosure, the water inlet pipe includes a bent pipe segment. One end of the bent pipe segment is connected to the extension pipe segment, and the other end of the bent pipe segment extends away from the cup body.
[0014]According to some embodiments of the present disclosure, the heating assembly includes a water inlet joint. The bent pipe segment is connected to the water inlet joint, and the water inlet joint is arranged parallel to or perpendicular to the cup bodies.
[0015]According to some embodiments of the present disclosure, the water inlet pipe is connected to one end in a length direction of each of the cup bodies, and the water outlet is connected to the other end of one of the cup bodies in the length direction.
[0016]According to some embodiments of the present disclosure, the water inlet pipe is connected to a lower part of each of the cup bodies, and the water outlet is provided at an upper part of one of the cup bodies.
[0017]According to some embodiments of the present disclosure, the communicating pipe is connected to an upper part of the cup body. The communicating pipe and the plurality of cup bodies are integrally formed.
[0018]According to some embodiments of the present disclosure, a height at which the water outlet is located on a cup body is greater than or equal to a height at which the communicating pipe is located on a cup body.
[0019]According to some embodiments of the present disclosure, the water outlet and the cup body are integrally formed, and the water outlet is connected to a water outlet pipe or a water outlet joint.
[0020]According to some embodiments of the present disclosure, each of the heating elements includes a heating tube located in a water flow chamber. The heating tube is in a sealed connection with an upper part of a cup body.
[0021]In accordance with a second aspect of the present disclosure, an embodiment provides a water heater, which includes the heating assembly described above and a controller, where the plurality of heating elements are arranged in parallel and are respectively connected to the controller.
[0022]The water heater according to an embodiment of the present disclosure at least has the following beneficial effects.
[0023]The water heater has the heating assembly of the embodiment of the first aspect, which includes a plurality of cup bodies arranged in parallel. The water inlet pipe is sequentially connected to the plurality of cup bodies and is provided with drainage holes for respectively supplying water to the water flow chambers. The heating elements are respectively configured to heat the liquid in the corresponding water flow chambers. The plurality of drainage holes enable the water flow uniformly through the plurality of cup bodies, thereby reducing the differences in flow rate and pressure between the plurality of cup bodies, and achieving a more uniform heating effect. The communicating pipe is configured to communicate the plurality of water flow chambers. The water outlet pipe is connected to a cup body or a communicating pipe to discharge the liquid in the plurality of water flow chambers, such that the liquid can complete the heat exchange flow through the plurality of water flow chambers respectively and then be discharged through the water outlet pipe at once, thereby improving the heat exchange performance, increasing the amount of water discharged, and improving the stability of the discharged water temperature. In addition, the plurality of heating elements can heat the water in the plurality of cup bodies respectively, such that the workload of the heating elements is reduced, thereby reducing the failure rate of the heating elements and the service life is extended.
[0024]According to some embodiments of the present disclosure, the water heater includes a housing. The heating assembly is arranged in the housing, the water inlet pipe is connected to a water inlet joint, the water outlet is connected to a water outlet joint, and the water inlet joint and the water outlet joint are arranged on two side walls of the housing respectively.
[0025]According to some embodiments of the present disclosure, the housing includes a back shell. The heating assembly further includes a mounting bracket configured to assemble the cup bodies. The mounting bracket is fixed to the back shell.
[0026]According to some embodiments of the present disclosure, the water heater includes a plurality of temperature sensors connected to the controller to detect a temperature in each of the plurality of water flow chambers.
[0027]According to some embodiments of the present disclosure, the water heater includes silicon controlled rectifiers configured to adjust heating power of each of the heating elements, where the silicon controlled rectifiers are arranged on an extension pipe segment of the water inlet pipe.
[0028]According to some embodiments of the present disclosure, a flow sensor is arranged on the water inlet pipe, the flow sensor is connected to the controller, and the controller is configured to control heating power of each heating element according to a water inlet flow rate in the water inlet pipe and a water inlet temperature in the plurality of water flow chambers.
[0029]The additional aspects and advantages of the present disclosure will be provided in the following description, some of which will become apparent from the following description or may be learned from practices of the present disclosure.
BRIEF DESCRIPTION OF DRAWINGS
[0030]The present disclosure is further described below in conjunction with the accompanying drawings and embodiments. In the drawings:
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
- [0042]heating assembly 1000;
- [0043]cup body 100; water flow chamber 110; thermostat fixing piece 120;
- [0044]heating element 200; mounting head 210; pin 220;
- [0045]water inlet pipe 300; drainage hole 310; water inlet joint 320; diversion pipe segment 330; extension pipe segment 340; bent pipe segment 350;
- [0046]water outlet 400; water outlet pipe 410; water outlet joint 420;
- [0047]communicating pipe 500;
- [0048]mounting bracket 600; support plate 610; mounting lug 620;
- [0049]housing 700; back shell 710; side wall 720;
- [0050]temperature sensor 800;
- [0051]controller 900; silicon controlled rectifier 910.
DETAILED DESCRIPTION OF EMBODIMENTS
[0052]Embodiments of the present disclosure will be described in detail hereinafter in conjunction with accompanying drawings in which the same or like reference numeral refer to the same or like elements or elements having the same or like functions. The embodiments described below with reference to the accompanying drawings are illustrative and are intended for illustrating only and are not to be construed as limiting the present disclosure.
[0053]In the description of the present disclosure, it should be understood that the description involving orientations or positional relationships indicated by the terms such as “on/upper” and “below/lower” are based on orientation or positional relationships shown in the accompanying drawings, and are used only for ease and brevity of illustration and description, rather than indicating or implying that the mentioned apparatus or element must have a particular orientation or must be constructed and operated in a particular orientation. Therefore, such terms should not be construed as limiting of the present disclosure.
[0054]In the description of the present disclosure, “multiple” and “a plurality of” mean two or more. If used herein, the terms such as “first”, “second” and the like are merely used for distinguishing features, and are not intended to indicate or imply relative importance, or implicitly point out the number of the indicated features, or implicitly point out the order of the indicated features.
[0055]In the description of the present disclosure, unless otherwise explicitly defined, the terms such as “configure”, “install/mount” and “connect” should be understood in a broad sense, and those having ordinary skills in the art can reasonably determine the specific meanings of the above terms in the present disclosure based on the specific contents of the scheme.
[0056]Referring to
[0057]Referring to
[0058]The water inlet pipe 300 is provided with a plurality of drainage holes 310, and each of the water flow chambers 110 is in communication with the water inlet pipe 300 through at least one drainage hole 310, i.e., one or more drainage holes 310 may be provided in the water flow chamber 110 of each cup body 100, which is not particularly limited herein. In this embodiment, the plurality of drainage holes 310 are respectively in communication with the water flow chambers 110 of the cup bodies 100 in one-to-one correspondence, the drainage holes 310 are configured to inject water into the water flow chambers 110, and the drainage holes 310 are constructed in such a manner that a water flow from the water inlet pipe 300 uniformly flows through the plurality of cup bodies 100, thereby reducing the differences in flow rate and pressure between different cup bodies 100, achieving a more uniform heating effect, and improving the heating performance of the heating assembly 1000.
[0059]Referring to
[0060]It can be understood that, compared with the configuration including a plurality of heating cups connected in series, the heating assembly 1000 of the embodiment of the present disclosure can avoid short service life of the heating elements 200 as well as broken wire, pipes cracking, electric current leakage of the heating elements 200, avoid a temperature rise of the inner chamber after water supply is shut down, and avoid the problem that the user is suddenly burned by excessively hot water a few seconds upon startup during normal use.
[0061]Referring to
[0062]Referring to
[0063]It should also be noted that the heating assembly 1000 of an embodiment of the present disclosure adopts a modular design in which the water inlet pipe 300 and the plurality of cup bodies 100 are assembled in split pieces rather than the conventional integral structure. In this embodiment, after parameters of the plurality of drainage holes 310 in the diversion pipe segment 330 are adjusted, the diversion pipe segment 330 can be conveniently inserted into the cup bodies 100 to complete assembly, such that the water inlet flow rate of each cup body 100 can be separately adjusted, thereby facilitating the adjustment, avoiding the disadvantage that the conventional integral structure requires designing of a new set of molds after each adjustment, saving the cost of molds, and greatly reducing the production costs.
[0064]Referring to
[0065]Referring to
[0066]Referring to
[0067]Referring to
[0068]It can be understood that the heating element 200 may be a heating tube, a heating wire, a ceramic heater, or other structures, which is not particularly limited herein, and can be selected according to actual product requirements, e.g., according to parameters such as the amount of water to be output per unit time, the heating power, a product size, etc.
[0069]Referring to
[0070]Referring to
[0071]It can be understood that the drainage hole 310 provided at the connection between the water inlet pipe 300 and the cup body 100 provides a function of uniformly distributing the water flow. For the structure in which the plurality of cup bodies 100 are connected in parallel, the uniform distribution of water flow can play a critical role in the control and safety of the heating assembly 1000. In addition, when the heating tube adopts thermal convection for heating, the water temperature in the middle and lower parts of the cup body 100 is low. In this case, after the plurality of cup bodies 100 are connected in parallel and hot water is mixed at the upper part, the sudden rise of the temperature of the water flow can be effectively reduced, and the water temperature can be made more stable and comfortable, thereby further improving user experience.
[0072]Referring to
[0073]Referring to
[0074]Referring to
[0075]Referring to
[0076]It can be understood that a flow guide piece (not shown) is arranged on the inner wall of the cup body 100, and the flow guide piece extends in the length direction of the cup body 100 and has a spiral shape. The heating tube is arranged in the cup body 100 to heat water entering the water flow chamber 110, and the flow guide piece surrounds the outside of the heating tube, such that a spiral guide channel (not shown) is formed between the flow guide piece and the heating tube. The guide channel extends from the lower part of the cup body 100 to the upper part of the cup body 100, and can increase the area and duration of contact between the water flowing through the guide channel and the heating tube, such that the water can fully exchange heat with the heating tube during the spiral rising process. It should be noted that the water inlet pipe 300 is connected to the cup body 100 and is in communication with the guide channel, and the water inlet pipe 300 is configured to transport water into the guide channel at an internal lower end of the cup body 100. The water outlet 400 is in communication with the water flow chamber 110 of one of the cup bodies 100 and is provided at the upper part of the cup body 100, and water flowing from the lower part of the cup body 100 to the upper part of the cup body 100 can be transported to the outside of the cup body 100 through the water outlet 400. Therefore, tap water supplied from the water inlet pipe 300 continuously flows into the cup bodies 100 through the water inlet pipe 300, and the water spirally flows upward from the lower end of each guide channel to the upper end of the guide channel. During the rising process of the water flow, the heating tube continuously heats the flowing water, which fully exchanges heat with the heating tube. Hot water obtained by heating is discharged out of the cup body 100 through the water outlet 400 for use by the user.
[0077]It can be understood that to fit the spiral guide channel, the heating tube adopts a spiral shape, which can further increase the area and duration of contact between the water flowing through the guide channel and the heating tube, such that the water can fully exchange heat with the heating tube during the spiral rising process, to effectively take away heat from the surface of the heating tube and reduce the heat density during operation of the heating tube, thereby reducing the failure rate of the heating tube and prolonging the service life of the heating tube.
[0078]Referring to
[0079]Referring to
[0080]For example, as shown in
[0081]In addition, the upper parts of the two cup bodies 100 are connected through the communicating pipe 500, such that the water flow chambers 110 of the two cup bodies 100 are in communication with each other. The water outlet 400 is connected to the upper part of one of the cup bodies 100, and the water inlet pipe 300 is connected to the lower parts of the two cup bodies 100, which is conducive to the structural layout of the heating assembly 1000, facilitates the arrangement of the positions of the water inlet pipe 300 and the water outlet 400, and facilitates the connection of the water inlet pipe 300 and the water outlet 400. The water inlet pipe 300 and the water outlet 400 may also be both connected to one of the cup bodies 100, or may be located on the same side of the plurality of cup bodies 100 according to product requirements, which is not particularly limited herein.
[0082]For example, referring to
[0083]Referring to
[0084]Referring to
[0085]Referring to
[0086]The water outlet joint 420 and the water inlet joint 320 may also be arranged in the middle part of the cup body 100 according to actual requirements.
[0087]Referring to
[0088]Referring to
[0089]Referring to
[0090]Referring to
[0091]Referring to
[0092]Referring to
[0093]The embodiments of the present disclosure have been described in detail above in conjunction with the accompanying drawings, but the present disclosure is not limited to the above embodiments, and various changes may be made within the knowledge of those having ordinary skills in the art without departing from the scope of the present disclosure.
Claims
1. A heating assembly comprising:
a plurality of cup bodies, arranged in parallel, wherein a water flow chamber is provided in each of the plurality of cup bodies, and a communicating pipe is arranged between adjacent cup bodies to communicate the adjacent water flow chambers;
a water inlet pipe, sequentially connected to the plurality of cup bodies, and provided with a plurality of drainage holes, wherein each of the water flow chambers is in communication with the water inlet pipe through at least one drainage hole;
a water outlet, connected to one of the plurality of cup bodies or one of the communicating pipes to discharge liquid in the water flow chambers; and
a plurality of heating elements, respectively connected to the plurality of cup bodies to heat the liquid in the water flow chambers.
2. The heating assembly of
3. The heating assembly of
4. The heating assembly of
5. The heating assembly of
6. The heating assembly of
7. The heating assembly according to
8. The heating assembly of
9. The heating assembly of
10. The heating assembly of
11. The heating assembly of
12. The heating assembly of
13. The heating assembly of
14. A water heater comprising a heating assembly and a controller,
the heating assembly comprising:
a plurality of cup bodies, arranged in parallel, wherein a water flow chamber is provided in each of the plurality of cup bodies, and a communicating pipe is arranged between adjacent cup bodies to communicate the adjacent water flow chambers;
a water inlet pipe, sequentially connected to the plurality of cup bodies, and provided with a plurality of drainage holes, wherein each of the water flow chambers is in communication with the water inlet pipe through at least one drainage hole;
a water outlet, connected to one of the plurality of cup bodies or one of the communicating pipes to discharge liquid in the water flow chambers; and
a plurality of heating elements, respectively connected to the plurality of cup bodies to heat the liquid in the water flow chambers,
wherein the plurality of heating elements are arranged in parallel and are respectively connected to the controller.
15. The water heater of
16. The water heater of
17. The water heater of
18. The water heater according to
19. The water heater of