US20250264001A1
DOWNHOLE INJECTION TOOL AND METHOD FOR INJECTING A FLUID IN AN ANNULUS SURROUNDING A DOWNHOLE TUBULAR
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
SHELL USA, INC.
Inventors
Erik Kerst CORNELISSEN
Abstract
A downhole injection tool for injecting a treatment fluid in a space surrounding a downhole tubular installed in a borehole in the Earth is based on an elongate tool housing extending around a central longitudinal tool axis. At least two stings are provided, each having a fluid channel. At least two treatment fluid cannisters are provided in the downhole injection tool, for holding the treatment fluid that is to be injected. A first cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via a first sting of the at least two stings, but not via a second sting of the at least two stings. A second cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via the second sting, but not via the first sting.
Figures
Description
FIELD OF THE INVENTION
[0001]In a first aspect, the present invention relates to a downhole injection tool for downhole injecting a treatment fluid in a space surrounding a downhole tubular installed in a borehole in the Earth. In another aspect, the invention relates to method for injecting a treatment fluid in an annulus surrounding a downhole tubular installed within a borehole in the Earth.
BACKGROUND TO THE INVENTION
[0002]In the operation of oil/gas wells or other cased boreholes in the Earth, it can often become necessary or beneficial to punch one or more holes through, or otherwise perforate, the casing which lines the well bore, or a production tubing within the casing. Downhole tools have been proposed to perforate the casing, and to subsequently inject sealing material into the space between the Earth formation around the bore hole and the casing through the perforation or perforations formed therein. U.S. Pat. No. 2,381,929, for example discloses a system in which punches are forced outwardly, and radially against the casing, by a pressurized fluid. The application of pressure is continued until the punches are forced through the casing. Each punch is accompanied by a fluid passage through which a sealing material can be injected from the system into the annular space around the casing.
[0003]The system of U.S. Pat. No. 2,381,929 further comprises one or more reservoirs for holding a sealing material, or ingredients of sealing material still to be mixed. The reservoir(s) each contain a piston, which can push the contents of the reservoir through the fluid passages into the annular space. Each of the fluid passages is in fluid communication with each reservoir, so that the contents from each reservoir is be conveyed to each of the fluid passages with the aim to inject the sealing material into the annular space at multiple locations simultaneously.
[0004]It has been suggested that the sealing material having been injected with the system of U.S. Pat. No. 2,381,929 is not always evenly distributed around the full circumference of the annular space. This may lead to leak paths or weak spots along the longitudinal direction within the annulus.
SUMMARY OF THE INVENTION
- [0006]an elongate tool housing extending around a central longitudinal tool axis;
- [0007]at least two stings, each of the stings comprising a fluid channel to establish fluid communication from within the tool housing to an exterior of the tool housing through the fluid channel, wherein each said sting is movable in a radially outward direction, away from the central longitudinal tool axis, from a retracted position to an extended position whereby each sting extends to outside the elongate tool housing; and
- [0008]at least two treatment fluid cannisters, for holding the treatment fluid that is to be injected, wherein a first cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via a first sting of the at least two stings, but not via a second sting of the at least two stings, and wherein a second cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via the second sting, but not via the first sting.
- [0010]providing a downhole injection tool as defined above;
- [0011]lowering the downhole injection tool into the borehole through the downhole tubular to a selected depth;
- [0012]at the selected depth, extending the first sting and the second sting through a wall of the downhole tubular, to establish fluid communication between downhole injection tool and the annulus surrounding the downhole tubular;
- [0013]injecting the treatment fluid from the downhole injection tool from the at least two treatment fluid cannisters through the first sting into the annulus surrounding the downhole tubular and through the second sting into the annulus; and
- [0014]retrieving the downhole injection tool from the downhole tubular.
[0015]These and other features, embodiments and advantages of the method, and of suitable expansion devices, are described in the accompanying claims, abstract and the following detailed description of non-limiting embodiments depicted in the accompanying drawings, in which description reference numerals are used which refer to corresponding reference numerals that are depicted in the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016]The drawing figures depict one or more implementations in accord with the present teachings, by way of example only, not by way of limitation. In the figures, like reference numerals refer to the same or similar elements.
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]Similar reference numerals in different figures denote the same or similar objects. Objects and other features depicted in the figures and/or described in this specification, abstract and/or claims may be combined in different ways by a person skilled in the art. Unless otherwise indicated, the term longitudinal is used herein to express the direction parallel to the central longitudinal tool axis, and the term transverse is used to express any direction normal (perpendicular) to the central longitudinal tool axis.
DETAILED DESCRIPTION OF THE INVENTION
[0025]Disclosed is a downhole injection tool for injecting a treatment fluid in a space surrounding a downhole tubular installed in a borehole in the Earth. The tool may be run longitudinally in a bore of the downhole tubular. At least two stings are provided with the tool, each provided with a fluid channel. Each sting can protrude through a wall of the downhole tubular, and thereby establish a fluid communication channel between the downhole injection tool within the tubular and the space surrounding the tubular. At least two treatment fluid cannisters are provided in the downhole injection tool, for holding the treatment fluid that is to be injected. A first cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via a first sting of the at least two stings, but not via a second sting of the at least two stings. A second cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via the second sting, but not via the first sting.
[0026]By providing a dedicated cannister (or dedicated set of cannisters) for each of the stings, it is achieved that the treatment fluid is injected through each sting in predetermined quantities, preferably in mutually equal quantities. The invention is based on an insight that in case of multiple stings being fed by a shared cannister, an imbalance may cause the treatment fluid to pass preferentially through one of the stings, thereby filling the space surrounding the tubular less homogenously. The imbalance may be caused, for example, by one of the stings experiencing a higher flow resistance than the other. The present invention is believed to facilitate a more controllable and homogenous distribution of the treatment fluid around the tool or the tubular.
[0027]In use, the downhole injection tool may be lowered into a borehole through the bore of the downhole tubular, to a selected depth. At the selected depth, the tool may be kept stationary, while extending the stings through a wall of the downhole tubular, to establish fluid communication between downhole injection tool and the annulus surrounding the downhole tubular. The treatment fluid is then injected, from the at least two treatment fluid cannisters through both stings into the annulus surrounding the downhole tubular. At least part of the stings may be subsequently retracted, and the downhole tool may then be retrieved from the downhole tubular.
[0028]Typical downhole tubulars include wellbore tubulars, such as, for example, casing, liner, or production tubing.
[0029]The invention can be applied with any type of downhole injection tool which has multiple injection stings. As one example,
[0030]The tool can be of modular design, having several sections (or: modules) which can be assembled in a string using connectors. Shown in
[0031]The expander section 30 comprises two stings, first sting 7 and second sting 7′, both positioned in one transverse plane, but at mutually opposing azimuths. More than two stings may be provided, preferably in said one transverse plane and/or preferably equally distributed around the circumference of the tool, to facilitate equal distribution of the treatment fluid in all directions. Each sting 7,7′ is movable in a radially outward direction 18,18′, away from the central longitudinal tool axis 2, from a retracted position (as shown) to an extended position (not shown), whereby each sting 7,7 partly extends to outside the elongate tool housing 3. Windows, for example window 13, may suitably be provided in the elongate tool housing 13 to allow passage of each sting.
[0032]A hydraulic drive mechanism is provided to drive each sting 7,7′ from its respective retracted position to extended position. The hydraulic drive mechanisms may comprise a press device for each of the stings 7,71. Each press device may comprise a wedge segment 33,33′ respectively acting the sting 7,7′ to force each sting 7,7′ in the radially outward direction 18, 18′ from the tool housing 3. The movement of the first sting 7 is driven by movement of the first wedge segment 33 in longitudinal direction with respect to elongate housing 3 and the first sting 7, whereas the movement of the second sting 7′ is driven by movement of the second wedge segment 33′ in said longitudinal direction with respect to elongate housing 3 and the second sting 7′.
[0033]The radially outward directions 18,18′ are in essence transverse to the longitudinal axis 2. Each sting 7,7′ is rigidly mounted on a distal end of a bending arm 35,35′. At a proximal end thereof, each bending arm 35,35′ is fixed longitudinally stationary relative to the elongate tool housing 3. In the embodiment as shown, each bending arm 35,35′ is monolithic to the base 37. This can be made by machining. Each sting 7,7′, is movable in unison with the distal end of its own respective bending arm 35,35′, each in a longitudinal-radial plane from the central longitudinal tool axis 2. As a result, each sting 7,7′ can move in said radial outward direction 18,18′, essentially without experiencing any friction in the transverse direction. Each bending arm 35,35′ effectively acts as a spring blade, which is elastically loaded as the press device forces the sting 7,7′ in the radially outward direction 18,18′.
[0034]Thus, the expander section 30 of the present example employs multiple sting-arm combinations, each with their own press device. For example, in the embodiment of
[0035]Both press devices act on both sting-arm combinations simultaneously, to force the first sting and second sting in mutually differing radially outward directions from the tool housing, transversely to the longitudinal axis.
[0036]Each press device includes its own wedge segment. Two such wedge segments are shown in
[0037]An inlay 36, consisting of sheet or platelet of a wear resistant contact material, may be provided in a recess in one of the wedge segments at the abutment plane 38. The inlay 36 may be best visible in the detailed cross sectional view of
[0038]The bending arms 35,35′ are flexible, such that upon movement of the respective wedge segments 33,33′ the bending arms 35,35′ flex or pivot outward, such that each sting 7,7′ is movable in unison with the distal ends of the bending arms in a longitudinal-radial plane from the longitudinal tool axis 2. The bending arms 35,35′ may flex fully elastically, or the flexing may be assisted by a pivot. Elastic bending has the advantage that the bending arms will automatically retract when the wedge segments 33,33′ are returned to their starting positions.
[0039]With the tool ran concentrically inside a downhole tubular installed in a borehole in the Earth, the stings will first engage with the inside of the wall of the tubular and after continued forcing the wedge segments the stings will ultimately, one after the other, perforate the wall of the tubular and protrude through the tubular into the annular space surrounding the tubular.
[0040]As can also be seen in
[0041]
[0042]The wedge segments 33,33′ each engage with a hydraulic piston, which may be housed within the piston section 50. The hydraulic piston can be actuated by a hydraulic fluid that is displaced by a pump, to impart the relative movement of the wedge segments, in longitudinal direction, with respect to each of the stings 7,7′. Advantageously, each of the wedge segments 33,33′ engages with a plurality of hydraulic pistons.
[0043]Focusing now on
[0044]When two wedge segments 33 and 33′ have to be actuated, the above described hydraulic pistons 54a,54b together act as a first piston engaging with the first wedge segment 33, while similar hydraulic pistons together form a second piston engaging with the second wedge segment 33′. The hydraulic fluid, which is displaced by the hydraulic pump, can be distributed over all available piston bores. Referring now, to
[0045]Also visible in
[0046]Referring, again, to
[0047]Cannisters 60,60′ are provided for storing the treatment fluid. The cannisters may be in selective fluid communication with a hydraulic pump, via a selectable valve which selectively isolates the cannisters from the pump or opens the cannisters to the pump. The hydraulic fluid may push the treatment fluid from the cannisters to the stings 7,7′, by displacing and replacing the treatment fluid inside the cannisters. A piston separator may be provided within each cannister to separate the treatment fluid from the hydraulic fluid and to avoid contamination of the treatment fluid by the hydraulic fluid. The pump may be the same pump as the one utilized for actuating the press device, as the pump's duty for actuating the press device will not be necessary when the sting is in its extended position.
[0048]
[0049]The first cannister base 67 is provided with a hydraulic fluid connector 72 for supply of pressurized hydraulic fluid from the pump, and with a treatment fluid first connector 71 and a treatment fluid second connector 71′. The latter two may respectively be fluidly connected to sockets 31 and 31′ via treatment fluid connection lines (not shown). These treatment fluid connection lines are suitably flexible, to allow for the transition of the stings 7,7′ from their respective retracted position to extended position.
[0050]The treatment fluid first connector 71 communicates via a bore 73 through the first cannister base 67 to the treatment fluid first reservoir 61. Inside the first central hydraulic fluid tube 65, an inner tube 75 extends from the treatment fluid second connector 71′ to connector 76 provided in the second cannister base 67′. This communicates via a bore 77 through the second cannister base 67′ to the treatment fluid second reservoir 61′. The hydraulic fluid connector 72 communicates via bore 74 and the first central hydraulic fluid tube 65 to a hydraulic fluid first annulus 82 in the first cannister head 66 which extends between the first central hydraulic fluid tube 65 and the first cannister head 66. From there, the hydraulic fluid can pass via the hydraulic fluid first annulus 82 into the hydraulic fluid first reservoir 62. The bore 74 is suitably sealed off, for example by means of O-ring 85, from the treatment fluid first reservoir 61 to avoid contamination of the treatment fluid inside the treatment fluid first reservoir 61 with the hydraulic fluid passing through bore 74.
[0051]The hydraulic fluid first reservoir 62 is fluidly connected to the hydraulic fluid second reservoir 62′ as follows. Via bore 78 though the first cannister head 66 and liner 79 a hydraulic fluid connection is established to bore 84 in the second cannister base 67′ and the second central hydraulic fluid tube 65′. Bore 84 is suitably sealed off from the treatment fluid second reservoir 61′, for example with O-ring 87 or other type of seal. From the second central hydraulic fluid tube 65′, the hydraulic fluid can enter into the hydraulic fluid second reservoir 62′ via annulus 82′ extending between the second central hydraulic fluid tube 65′ and the second cannister head 66′.
[0052]Both the first cannister 60 and the second cannister 60′ are in selective fluid communication with the hydraulic fluid pump. During use, a selectable valve selectively isolates both the first cannister 60 and second cannister 60′ from the pump or opens both the first cannister 60 and the second cannister 60′ to the pump. When selectively opened to the pump, both the hydraulic fluid first reservoir 62 and the hydraulic fluid second reservoir 62′ fill with the hydraulic fluid when the cannister is opened to the pump. The first cannister 60 is in fluid communication with the first sting 7 with a first treatment fluid connection line (not shown) extending between the treatment fluid first connector 71 and socket 31. The second cannister 60′ is in fluid communication with the second sting 7′ with a second treatment fluid connection line (not shown) extending between the treatment fluid second connector 71′ and socket 31′. The second treatment fluid connection line bypasses the first treatment fluid connection line and the first sting 7, and the first treatment fluid connection line bypasses the second treatment fluid connection line and the second sting 7′.
[0053]An advantage of providing a dedicated cannister (or dedicated set of cannisters) for each of the stings, it is achieved that the treatment fluid is injected through each sting in predetermined quantities, preferably in mutually equal quantities. If multiple stings would be fed by a shared cannister, imbalances may cause the treatment fluid to pass preferentially through one of the stings, thereby filling the annulus surrounding the downhole tubular less homogenously. Imbalances may be caused, for example, by one of the stings experiencing a higher flow resistance than the other. By feeding each sting from a different cannister, it is believed a more controllable and homogenous distribution of the treatment fluid around the tubular can be feasible.
[0054]The treatment fluid may for example be a two-component resin, the components of which being mixed during the injection of the treatment fluid. In this case, multiple cannisters may be provided for each of the stings. Alternatively, a resin may be employed which hardens in contact with a wellbore fluid, such as water. Examples are described in International publication No. WO2021/170588A1. In such cases, a single cannister per string could suffice.
[0055]
[0056]The valves may be controlled electrically. To activate the press device(s), three-way valve 92 is selected to open pump 91 to connector 95 and block the connection to the pressure-compensated reservoir 90. At the same time, three-way valve 93 is in opposite position, blocking the connection with the pump 91 but opening the connection to the pressure-compensated reservoir 90. This allows circulation of the hydraulic fluid from the pressure-compensated reservoir 90 to the piston bores 56a, 56b and from the piston rod annuli 58a,58b back into the pressure-compensated reservoir 90. When the piston rods 53a, 53b are in their end positions, the selectable valve 94 may be opened to open the cannister(s) to the pressure of the pump 91 and thereby start the injection of the treatment fluid. The stings may be restored to their retracted positions by reversing the positions of both three-way valves 92 and 93 whereby allowing circulation of the hydraulic fluid from the pressure-compensated reservoir 90 to the piston rod annuli 58a,58b and from the piston bores 56a,56b back into the pressure-compensated reservoir 90.
[0057]Many variations are possible for the hydraulic circuitry. For example, three-way valves 92 and 93 may be mechanically interlinked so that they mechanically switch in unison. Other variants may include use of a bi-directional pump.
[0058]The downhole tool may be used as follows. First, the downhole tool as described above is lowered into the borehole, through the downhole tubular, to a selected depth. Then, at the selected depth, the press device acting on the sting is activated. Thereby the sting is forced in the radially outward direction from the tool housing, through a wall of the downhole tubular, whereby in certain embodiments the wall of said downhole tubular is perforated. Subsequently, the downhole tool may be retrieved from the downhole tubular by pulling the downhole tool in upward direction through to borehole towards surface. Prior to retrieving the tool, the treatment fluid may be injected from the downhole tool through the sting into an annulus surrounding the downhole tubular.
[0059]At least part of the sting may be retracted prior to retrieving. This can be done by reversing the relative movement of the press device, in longitudinal direction, with respect to the sting. A distal end of the sting, for instance the end cap 41, may stay behind in the wall of the downhole tubular after retrieving the downhole tool. This practice has been proposed in e.g. WO2020/229440A1.
[0060]The present disclosure is not limited to the embodiments as described above and the appended claims. Many modifications are conceivable, and features of respective embodiments may be combined. The particular embodiments disclosed above are illustrative only, as the present invention may be modified, combined and/or practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein.
[0061]In particular, the concept disclosed herein of providing dedicated treatment fluid cannisters for each sting can be applied to other types of injection stings and expansion mechanisms, including perforating tools as disclosed in e.g.: U.S. Pat. No. 2,381,929, WO2020/229440A1, a Kinley perforator tool (U.S. Pat. No. 3,199,287); drilling tools (WO2018/115053A1), and more. Furthermore, the downhole tubular may already have been perforated prior to running the downhole injection tool, such as is the case in above-mentioned WO2018/115053A1 wherein the drilling device may be pulled to surface after which a sealant injection device is positioned at the depth where the sealant injection channels had been drilled.
[0062]Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular illustrative embodiments disclosed above may be altered, combined and/or modified and all such variations are considered within the scope of the present invention as defined in the accompanying claims.
Claims
1. A downhole injection tool for injecting a treatment fluid in a space surrounding a downhole tubular installed in a borehole in the Earth, comprising:
an elongate tool housing extending around a central longitudinal tool axis;
at least two stings, each of the stings comprising a fluid channel to establish fluid communication from within the tool housing to an exterior of the tool housing through the fluid channel, wherein each said sting is movable in a radially outward direction, away from the central longitudinal tool axis, from a retracted position to an extended position whereby each sting extends to outside the elongate tool housing;
at least two treatment fluid cannisters, for holding the treatment fluid that is to be injected, wherein a first cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via a first sting of the at least two stings, but not via a second sting of the at least two stings, and wherein a second cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via the second sting, but not via the first sting.
2. The downhole injection tool of
3. The downhole injection tool of
4. The downhole injection tool of
5. The downhole injection tool of
6. The downhole injection tool of
7. A method of injecting a treatment fluid in an annulus surrounding a downhole tubular arranged within a borehole in the Earth, said method comprising:
providing a downhole injection tool comprising:
an elongate tool housing extending around a central longitudinal tool axis;
at least two stings, each of the stings comprising a fluid channel to establish fluid communication from within the tool housing to an exterior of the tool housing through the fluid channel, wherein each said sting is movable in a radially outward direction, away from the central longitudinal tool axis, from a retracted position to an extended position whereby each sting extends to outside the elongate tool housing,
at least two treatment fluid cannisters, for holding the treatment fluid that is to be injected, wherein a first cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via a first string of the at least two stings, but not via a second sting of the at least two stings, and wherein a second cannister of the at least two treatment fluid cannisters is fluidly connected with the exterior of the tool housing via the second sting, but not via the first sting;
lowering the downhole injection tool into the borehole through the downhole tubular to a selected depth;
at the selected depth, extending the first sting and the second sting through a wall of the downhole tubular, to establish fluid communication between downhole injection tool and the annulus surrounding the downhole tubular;
injecting the treatment fluid from the downhole injection tool from the at least two treatment fluid cannisters through the first sting into the annulus surrounding the downhole tubular and through the second sting into the annulus;
retrieving the downhole injection tool from the downhole tubular.
8. The method of
9. The method of
10. The method of
11. The method of
12. The method of
13. The method of