US20250314429A1
PLATE-TYPE HEAT EXCHANGER
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Hanon Systems
Inventors
Sung Hong SHIN
Abstract
A plate-type heat exchanger capable of forming a flow path including a sealing structure without a separate structure is disclosed. The plate-type heat exchanger includes a core formed by stacking a plurality of plates and configured to allow a heat exchange medium to exchange heat, and a plurality of flow paths formed by through-holes continuously formed in the stacked plates so that a fluid flows in the core. The core is divided into a first heat exchange region at one side and a second heat exchange region at the other side based on any one plate among the stacked plates. The flow path includes at least one first flow path disposed at one end in a stacking direction of the plates and connected to the second heat exchange region. A portion of the first flow path at least passes through the first heat exchange region has a sealing structure.
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Description
CROSS REFERENCE TO RELATED APPLICATION
[0001]The present application claims priority to Korean Patent Application No. 10-2024-0046001, filed on Apr. 4, 2024, the entire contents of which are incorporated herein for all purposes by this reference.
BACKGROUND OF THE INVENTION
Field of the Invention
[0002]The present invention relates to a plate-type heat exchanger including a sealing structure capable of separating different heat exchange regions without a separate structure.
Description of the Related Art
[0003]It is important to configure and arrange an air conditioning system for a vehicle so that the air conditioning system may perform heat exchange with maximum efficiency in an engine room having a limited space. Therefore, a heat exchanger requires a structure that is small in size and has high heat exchange efficiency or a structure that is configured to exchange heat with various types of fluids and ensure spatial utilization.
[0004]Therefore, the development is being conducted on a technology related to a hybrid-type heat exchanger in which a plurality of fluids may exchange heat while flowing in the single heat exchanger. The hybrid-type heat exchanger is a heat exchanger in which two or more types of heat transfer mechanisms are coupled. Heat exchange regions, in which different fluids flow, are separated in the single device, such that the device may be configured such that different types of fluids exchange heat while flowing in the separated regions.
[0005]In this case, in accordance with spatial utilization or a limited environment in the engine room, a fluid inlet or outlet formed in a plate-type heat exchanger sometimes requires a structure that is not disposed adjacent to the separated heat exchange regions. In this case, a flow path may be configured such that at least one inlet or outlet is connected to the heat exchange region through a separate structure.
[0006]In order to achieve the above-mentioned configuration, a first heat exchange plate-type heat exchanger region and a second heat exchange region may be separated in a stacking direction of plates of the plate-type heat exchanger. In this case, in accordance with some environments, the fluid inlet or outlet provided in the plate-type heat exchanger may be disposed only in the vicinity of the first heat exchange region. In this case, in the related art, a flow path structure, in which at least one fluid inlet or outlet is connected to a second heat exchange region, may be configured by using a straw structure. Further, in this case, in order to prevent the fluid in the first heat exchange region from flowing into the second heat exchange region, it is necessary to provide a structure in which the first heat exchange region and the second heat exchange region are sealed by brazing the straw and the plate.
[0007]However, in case that the heat exchanger includes the straw structure in the related art, it is necessary to perform a process of sealing the regions by brazing the straw and the plate in a partial region of the plate disposed and stacked to separate the first heat exchange region and the second heat exchange region. However, there is a limitation in that the process is complicated and difficult. In addition, the brazing process may cause damage to thermal deformation of the plate, and the effect of the process may fluctuate depending on the environment. For this reason, there is a problem in that it is difficult to ensure durability and quality of a welded portion and a defective product is likely to be produced.
SUMMARY OF THE INVENTION
[0008]The present invention is proposed to solve these problems and aims to provide a plate-type heat exchanger in which heat exchange regions are separated, the plate-type heat exchanger having a structure in which the heat exchange regions may be sealed and a flow path May be defined by using features of plates stacked without a separate structure when the flow path is defined inward by restrictive positions of an inlet and an outlet.
[0009]The present invention provides a plate-type heat exchanger including: a core formed by stacking a plurality of plates and configured to allow a heat exchange medium to exchange heat; and a plurality of flow paths formed by through-holes continuously formed in the stacked plates so that a fluid flows in the core, in which the core is divided into a first heat exchange region at one side and a second heat exchange region at the other side based on any one plate among the stacked plates, in which the flow path includes at least one first flow path disposed at one end in a stacking direction of the plates and connected to the second heat exchange region, and in which a portion of the first flow path at least passing through the first heat exchange region has a sealing structure.
[0010]In this case, at least a part of the plate included in the first heat exchange region may include a first depressed portion depressed in a ‘U’ shape toward the other side so that a part of a periphery of the through-hole constituting the first flow path is in surface contact with the adjacent plate.
[0011]In this case, the plates constituting the first heat exchange region may include: first plates including the first depressed portion; and second plates including a second depressed portion depressed toward the other side so that a part of the periphery of the through-hole constituting the first flow path is in surface contact with the adjacent plate, and the first plates and the second plates may be disposed alternately.
[0012]In this case, the sealing structure may be formed as the first depressed portion is continuously in surface contact with the second plate to seal the periphery of the through-hole.
[0013]In this case, the first depressed portion may be formed outward of the second depressed portion based on the through-hole.
[0014]Further, the second depressed portion may be depressed within a range of a second diameter from an edge of the through-hole, the first depressed portion may be depressed within a range of a first diameter from a position spaced apart from the edge of the through-hole by the second diameter, and the first diameter may be larger than the second diameter.
[0015]In n addition, the plates disposed at a portion at least constituting the first flow path among the plates constituting the second heat exchange region may include: the second plates; and third plates including the through-hole of the first flow path, and the second plates and the third plates may be disposed alternately.
[0016]In this case, a portion of the first flow path passing through the second heat exchange region may have an open structure.
[0017]In this case, the fluid flowing through the first heat exchange medium and the fluid flowing through the second heat exchange medium may be identical or different.
[0018]In this case, a connection flange may be provided at one end of the core and connect an inlet pipe, through which a refrigerant is introduced into the core, and an outlet pipe through which the refrigerant is discharged to the outside from the core, and the first flow path may be connected to any one of the inlet pipe and the outlet pipe.
[0019]In addition, the first flow path may be configured to be biased toward any one side based on a center in a longitudinal direction of the plate.
[0020]Further, the core may include a partition plate configured to physically separate the first heat exchange region and the second heat exchange region.
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0036]Hereinafter, the technical spirit of the present invention will be described in more detail using the accompanying drawings. In addition, terms or words used in the specification and the claims should not be interpreted as being limited to a general or dictionary meaning and should be interpreted as a meaning and a concept which conform to the technical spirit of the present invention based on a principle that an inventor can appropriately define a concept of a term in order to describe his/her own invention by the best method.
[0037]Therefore, the exemplary embodiments disclosed in the present specification and the configurations illustrated in the drawings are just the best preferred exemplary embodiments of the present invention and do not represent all the technical spirit of the present invention. Accordingly, it should be appreciated that various modified examples capable of substituting the exemplary embodiments may be made at the time of filing the present application.
[0038]Hereinafter, the technical spirit of the present invention will be described in more detail using the accompanying drawings. The accompanying drawings are only exemplary embodiments illustrated to explain the technical spirit of the present invention in more detail, and the technical spirit of the present invention is not limited to the form of the accompanying drawings.
[0039]With reference to
[0040]With reference to
[0041]The present invention may include a partition plate 102 capable of physically separating the first heat exchange region 100A and the second heat exchange region 100B in order to clearly separate the heat exchange regions in the core 100. With reference to
[0042]Further, the core 100 of the present invention may include a connection flange 300 configured to connect an inlet pipe having one end or the other end through which the heat exchange medium, i.e., the refrigerant or the coolant is introduced into the core 100, and an outlet pipe through which the heat exchange medium is discharged to the outside from the core 100. With reference to
[0043]In addition, in case that the heat exchange medium introduced through the connection flange 300 is the refrigerant, the core 100 of the plate-type heat exchanger 1000 of the present invention may include a coolant outlet port 400 through which the coolant is introduced or discharged. The coolant outlet port 400 may include a coolant inlet port and a coolant discharge port separated from each other. Alternatively, a single coolant outlet port may serve as both a coolant inlet port and a coolant discharge port. The coolant outlet port 400 may be formed at one end of the core 100 and formed on the same plate as the connection flange 300. In case that the coolant outlet port 400 includes the coolant inlet port and the coolant outlet port, the coolant inlet port and the coolant outlet port may be respectively provided at edges on the flat surface of the plate and disposed at edges of a portion where at least the connection flange 300 is not formed. The flow paths 200 may be formed in the core 100 from the positions at which the coolant inlet port 400 and the coolant discharge port 400 are disposed. The flow path 200 may be connected by a through-hole formed in the plate from the coolant outlet port 400. In the embodiment of the present invention, in case that the connection flange 300 is disposed at a right side of a lower end based on
[0044]In this case, in case that the heat exchange regions, through which the fluid flows, are separated by any one stacked plate in the plate-type heat exchanger 1000, the heat exchange regions and the flow paths 200 need to be different from one another depending on the directions and the positions of the inlet and the outlet for the fluid. An example will be described in detail with reference to
[0045]In contrast, unlike the related art, the present invention provides the plate-type heat exchanger 1000 having the structure of the flow path 200 in which the fluids flowing through the different regions may flow in the separated states without bypassing by using the plates configured to define the heat exchange regions without a separate structure in case that the inlet and the outlet for the fluid are not adjacent to the separated heat exchange regions.
[0046]Therefore, as illustrated in
[0047]The plate-type heat exchanger 1000 of the present invention may be variously configured such that the flow paths 200 are respectively disposed at one end and the other end, as necessary, based on the core 100 configured by stacking the plurality of plates 101 or all the flow paths 200 are disposed at one end or the other end. However, as illustrated in
[0048]Further, the present invention is characterized in that the sealing structure of the first flow path 210 is formed by the structure of the plate disposed in the first heat exchange region 100A. The present invention will be described in more detail with reference to
[0049]In this case, with reference to
[0050]The present invention will be described in more detail with reference to
[0051]In this case, a degree to which the first depressed portion 112 is depressed may correspond to a gap between the plates. Further, the first depressed portion 112 has a shape having an area outward from a position spaced apart from an edge of the through-hole 111 of the first plate 110 at a predetermined interval 113. In other words, in the through-hole 111 constituting the first flow path 210 of the first plate 110, the through-hole 111, a flat surface 113, and the first depressed portion 112 are disposed in a direction of a diameter that gradually increases based on the through-hole 111. That is, the predetermined interval 113 is present between the through-hole 111 and the first depressed portion 112, and the first depressed portion 112 is formed outward of the through-hole 111 by the predetermined interval 113. A thickness of the first depressed portion 112 may be adjusted, as necessary. A portion of the other end of the first depressed portion 112 is in surface contact with the adjacent plate, such that the gap between the plates is sealed.
[0052]In addition, with reference to
[0053]reference to
[0054]The embodiment of the present invention will be described in more detail with reference to
[0055]Further, with reference to
[0056]The first flow path 210 formed in the second heat exchange region 100B is formed by connecting the through-holes 121 of the plates stacked in the second heat exchange region 100B. In this case, as illustrated in
[0057]The present disclosure will be described in more detail with reference to
[0058]In this case, the open structure may be connected to the flow path 200 for the fluid flowing through the second heat exchange region 100B. That is, in case that the refrigerant and the coolant alternately flow between the stacked plates 101 of the core 100, the heat exchange medium flowing through the second heat exchange region 100B may flow between the third plate 130 and the second plate 120 disposed toward the other side, and the corresponding flow path 200 may be connected to the open structure, such that the fluid flowing through the second heat exchange region 100B is inserted into the first flow path 210 and flows. Therefore, the plates stacked in the second heat exchange region 100B each include the structure in which the sealing structures and the open structures are alternately disposed in the stacking direction, and the fluid in the second heat exchange region 100B is introduced into the first flow path 210 by the open structure and flows.
[0059]The other end of the first flow path 210 of the present invention may be formed regardless of a length as long as the other end of the first flow path 210 is connected to the second heat exchange region 100B. In more detail, a length of the first flow path 210 is defined as a length from one side of the core 100 to the other end of the first heat exchange region 100A, such that the other end may be positioned at one side of the second heat exchange region 100B. Alternatively, a length of the first flow path 210 is defined as a length further extending from one side of the core 100 to the inside of the second heat exchange region 100B, such that the other end of the first flow path 210 is connected to the second heat exchange region 100B in a larger number of regions.
[0060]The plate-type exchanger of the present invention configured as described above may have the flow paths and the heat exchange regions formed without a separate structure and be manufactured by the process excluding the welding process, thereby solving the problem of damage to and thermal deformation of the material caused by welding. Further, it is possible to provide the heat exchanger in which unnecessary components and processes may be excluded, such that productivity may be improved, costs may be reduced, the assembling process may be simplified, the process may be easily performed, and the stability and durability may be improved.
[0061]While the present invention has been described above with reference to particular contents such as specific constituent elements, the limited embodiments, and the drawings, but the embodiments are provided merely for the purpose of helping understand the present invention overall, and the present invention is not limited to the embodiment, and may be variously modified and altered from the disclosure by those skilled in the art to which the present invention pertains.
[0062]Accordingly, the spirit of the present invention should not be limited to the described embodiment, and all of the equivalents or equivalent modifications of the claims as well as the appended claims belong to the scope of the spirit of the present invention.
DESCRIPTION OF REFERENCE NUMERALS
- [0063]1000: Plate-type heat exchanger
- [0064]100: Core
- [0065]101: Plate
- [0066]100A: First heat exchange region
- [0067]100B: Second heat exchange region
- [0068]110: First plate
- [0069]111: Through-hole
- [0070]112: First depressed portion
- [0071]113: Flat surface portion
- [0072]120: Second plate
- [0073]121: Through-hole
- [0074]122: Second depressed portion
- [0075]123: Flat surface portion
- [0076]130: Third plate
- [0077]131: Through-hole
- [0078]132: Flat surface portion
- [0079]200: Flow path
- [0080]210: First flow path
- [0081]300: Connection flange
- [0082]400: Coolant outlet port
Claims
What is claimed is:
1. A plate-type heat exchanger comprising:
a core formed by stacking a plurality of plates and configured to allow a heat exchange medium to exchange heat; and
a plurality of flow paths formed by through-holes continuously formed in the stacked plates so that a fluid flows in the core,
wherein the core is divided into a first heat exchange region at one side and a second heat exchange region at the other side based on any one plate among the stacked plates,
wherein the flow path comprises at least one first flow path disposed at one end in a stacking direction of the plates and connected to the second heat exchange region, and
wherein a portion of the first flow path at least passing through the first heat exchange region has a sealing structure.
2. The plate-type heat exchanger of
3. The plate-type heat exchanger of
first plates comprising the first depressed portion; and
second plates comprising a second depressed portion depressed toward the other side so that a part of the periphery of the through-hole constituting the first flow path is in surface contact with the adjacent plate, and
wherein the first plates and the second plates are disposed alternately.
4. The plate-type heat exchanger of
5. The plate-type heat exchanger of
6. The plate-type heat exchanger of
wherein the first depressed portion is depressed within a range of a first diameter from a position spaced apart from the edge of the through-hole by the second diameter, and
wherein the first diameter is larger than the second diameter.
7. The plate-type heat exchanger of
the second plates; and
third plates comprising the through-hole of the first flow path, and
wherein the second plates and the third plates are disposed alternately.
8. The plate-type heat exchanger of
9. The plate-type heat exchanger of
10. The plate-type heat exchanger of
wherein the first flow path is connected to any one of the inlet pipe and the outlet pipe.
11. The plate-type heat exchanger of
12. The plate-type heat exchanger of