US20250321062A1
PLATE-TYPE HEAT EXCHANGER
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Hanon Systems
Inventors
Sung Hong SHIN
Abstract
The present invention relates to a plate-type heat exchanger. An object of the present invention is to provide a plate-type heat exchanger used as an internal heat exchanger in which a dead zone is intentionally formed by changing an arrangement of flow ports or additionally installing a barrier to adjust performance in order to prevent a problem in which an operating temperature of a compressor is raised and durability is degraded because of excessive performance of the internal heat exchanger.
Figures
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001]The present application claims priority to Korean Patent Application No. 10-2024-0049333, filed on Apr. 12, 2024, the entire contents of which are incorporated herein for all purposes by this reference.
BACKGROUND OF THE INVENTION
Field of the Invention
[0002]The present invention relates to a plate-type heat exchanger, and more particularly, to a plate-type heat exchanger designed to adjust performance to suit a utilization field.
Description of the Related Art
[0003]In general, a heat exchanger includes a pair of header tanks into or from which a heat exchange medium is introduced or discharged, and a tube configured to connect the header tanks and allow the heat exchange medium to perform heat exchange while flowing in the tube. In this case, depending on the shapes of the heat exchangers, the heat exchangers may be broadly classified into two types including a tube-tank-type heat exchanger having a shape in which a plurality of tubes are inserted into a tank, and a plate-type heat exchanger in which a plurality of plates are stacked to configure a tube part and a tank part. Among the heat exchangers, the plate-type heat exchanger is widely used because the plate-type heat exchanger has various advantages in that the plate-type heat exchanger may be conveniently assembled in comparison with the tube-tank-type heat exchanger, has a small number of required components, and thus has improved productivity, a volume of the plate-type heat exchanger may be reduced, and the plate-type heat exchanger may be advantageous in ensuring a space of an engine room. In particular, in the case of the plate-type heat exchanger, a flow path, which is more complex and diversified in comparison with a pin-tube type heat exchanger, may be designed by changing a shape of the plate. Therefore, the plate-type heat exchanger is often used as a heat exchanger for different types of fluids such as a coolant/refrigerant, a coolant/oil, a high-temperature coolant/low-temperature coolant, and a high-temperature refrigerant/low-temperature refrigerant. In various preceding documents such as Korean Patent Laid-Open No. 2023-0111896 (“Plate-Type Heat Exchanger”, Jul. 26, 2023), configurations of the plate-type heat exchangers are disclosed in detail.
[0004]Meanwhile, an air conditioning system for a vehicle includes various cooling cycles, and various cooling cycles sometimes share a refrigerant route and a heat exchanger. Some of various cooling cycles are selectively performed in accordance with various air conditioning modes such as cooling, heating, and dehumidifying modes. Therefore, various operations, such as an operation of changing and adjusting the refrigerant route and an operation of changing the function of the heat exchanger, are performed. Some of the heat exchangers included in the air conditioning system for a vehicle are called internal heat exchangers (IHX). The internal heat exchanger serves to allow a high-pressure, high-temperature refrigerant, which has passed through a condenser, and a low-pressure, low-temperature refrigerant, which has passed through an evaporator, to exchange heat with each other. When the refrigerants in different states exchange heat with each other in the internal heat exchanger as described above, a difference in enthalpy of the evaporator may increase, thereby obtaining an effect of improving cooling performance.
[0005]In the related art, a separate heat exchanger, such as the tube-tank-type heat exchanger or the plate-type heat exchanger, is not used as the internal heat exchanger. That is, the internal heat exchanger is provided in a shape in which a pipe through which a high-pressure, high-temperature refrigerant flows and a pipe through which a low-pressure, low-temperature refrigerant flows are simply tangled, and the pipes exchange heat with each other, such that the function of the above-mentioned “internal heat exchanger” is implemented.
[0006]However, the shape of the internal heat exchanger is sometimes changed during a process of variously changing the configurations of the conditioning system for a vehicle air to suit the recent introduction of electric vehicles and the like. The lower view in
[0007]
[0008]In general, the improvement of the cooling performance is a good thing, but there may occur a problem in case that the improvement exceeds the limitation of the device that performs the cooling cycle. As illustrated in
DOCUMENT OF RELATED ART
[Patent Document]
- [0009](Patent Document 1) Korean Patent Laid-Open No. 2023-0111896 (“Plate-Type Heat Exchanger”, Jul. 26, 2023)
SUMMARY OF THE INVENTION
[0010]The present invention is proposed to solve these problems and aims to provide a plate-type heat exchanger used as an internal heat exchanger in which a dead zone is intentionally formed by changing an arrangement of flow ports or additionally installing a barrier to adjust performance in order to prevent a problem in which an operating temperature of a compressor is raised and durability is degraded because of excessive performance of the internal heat exchanger.
[0011]In order to achieve the above-mentioned object, the present invention provides a plate-type heat exchanger 100 including: a plurality of plates 150 stacked to alternately define a first medium space through which a first medium flows, and a second medium space through which a second medium flows, in which the plates 150 includes two types of plates including: a first plate 151 having a first medium inlet 111 and a first medium outlet 112 configured to allow the first medium to flow in the first medium space; and a second plate 152 having a second medium inlet 113 and a second medium outlet 114 configured to allow the second medium to flow in the second medium space, in which the plate has a rectangular shape having a pair of short sides and a pair of long sides, in which through-ports including the first and second medium inlets and outlets 111, 112, 113, and 114 formed on the plate 150 to allow the media to flow are collectively called flow ports 110, and in which a dead zone is formed by restricting the flow of the media in a partial zone on the plate 150.
[0012]In a first embodiment, the dead zone may be formed in the plate-type heat exchanger 100 by arrangement positions of the flow ports 110, and when a pair of flow ports selected from the flow ports 110 are disposed spaced apart from each other in parallel with a long side extension direction or a short side extension direction of the plate 150 and define a row of flow ports, the remaining flow ports 110, except for the row of flow ports, may be disposed adjacent to the long side and the short side of the plate 150, the row of flow ports may be disposed at a middle position of the plate 150, and the row of flow ports and the remaining flow ports 110 may be disposed to be biased to a partial region on the plate 150, such that the remaining partial region is formed as the dead zone.
[0013]More specifically, in the plate-type heat exchanger 100, the flow ports 110 may be disposed to be biased to one long side selected from the pair of long sides of the plate 150 such that the remaining partial region at one long side is formed as the dead zone, or the flow ports 110 may be disposed to be biased to one short side selected from the pair of short sides of the plate 150 such that the remaining partial region at one short side is formed as the dead zone.
[0014]In a second embodiment, the dead zone may be formed in the plate-type heat exchanger 100 by a barrier 120 provided in a medium flow path between the flow ports 110.
[0015]In this case, when a pair of flow ports of the flow ports 110 are formed to allow the medium to flow in the plate 150, one of the pair of flow ports is an inlet port through which the medium is introduced, and the other of the pair of flow ports is an outlet port through which the medium is discharged, the inlet port may be disposed adjacent to any one of four vertices of the plate 150, the outlet port may be disposed to be spaced apart from the inlet port in a diagonal direction, and the barrier 120 may extend in parallel with a short side extension direction of the plate 150 and be disposed in parallel with the outlet port in the short side extension direction.
[0016]In addition, in this case, the outlet port may be disposed, in the short side extension direction of the plate 150, at a position adjacent to the long side different from the long side to which the inlet port is disposed adjacent, the outlet port may be disposed, in a long side extension direction, at a middle position of the short side different from the short side to which the inlet port is disposed adjacent, the outlet port may be disposed to be spaced apart from the inlet port in the diagonal direction, and a region between the barrier 120 and the other short side may be formed as the dead zone by the barrier 120 when viewed in the long side extension direction.
[0017]Alternatively, when a pair of flow ports of the flow ports 110 are formed to allow the medium to flow in the plate 150, one of the pair of flow ports is an inlet port through which the medium is introduced, and the other of the pair of flow ports is an outlet port through which the medium is discharged, the inlet port may be disposed adjacent to any one of four vertices of the plate 150, the outlet port may be disposed to be spaced apart from the inlet port in a short side extension direction, and the barrier 120 may extend in parallel with the short side extension direction of the plate 150 and disposed to be spaced apart from a row of flow ports, which includes the inlet port and the outlet port, in a long side extension direction.
[0018]In addition, in this case, the outlet port may be disposed adjacent to another vertex connected, by moving short side, to the vertex of the plate 150 to which the inlet port is disposed adjacent, the row of flow ports including the inlet port and the outlet port may extend in parallel with one short side of the plate 150 and be disposed adjacent to one short side of the plate, and a region between the barrier 120 and the other short side may be formed as the dead zone by the barrier 120 when viewed in the long side extension direction.
[0019]In a third embodiment, the first medium inlet 111 and the first medium outlet 112 on the first plate 151 may be disposed to be spaced apart from each other in parallel with a short side extension direction to constitute a first row of flow ports, the second medium inlet 113 and the second medium outlet 114 on the second plate 152 may be disposed to be spaced apart from each other in parallel with the short side extension direction to constitute a second row of flow ports, one of the first and second rows of flow ports may be disposed adjacent to one short side selected from the pair of short sides, and the other of the first and second rows of flow ports may be disposed at a middle position of the pair of short sides.
[0020]In this case, the first row of flow ports may be disposed adjacent to one short side selected from the pair of short sides, and the second row of flow ports may be disposed at the middle position of the pair of short sides.
[0021]In addition, a flow direction of the first medium flowing from the first medium inlet 111 to the first medium outlet 112 and a flow direction of the second medium flowing from the second medium inlet 113 to the second medium outlet 114 may be opposite to each other.
[0022]In addition, the plate-type heat exchanger 100 may be configured to allow a relatively high-pressure, high-temperature refrigerant discharged from a condenser and a relatively low-pressure, low-temperature refrigerant discharged from an evaporator to exchange heat with each other.
[0023]In this case, the first medium may be a relatively low-pressure, low-temperature refrigerant discharged from the evaporator, and the second medium may be a relatively high-pressure, high-temperature refrigerant discharged from the condenser.
[0024]In addition, the plate-type heat exchanger 100 may be integrated with the other heat exchanger 500 and configured to receive a low-pressure, low-temperature refrigerant from the other heat exchanger 500.
[0025]In addition, the other medium flow port 115 may be formed on the plate 150 of the plate-type heat exchanger 100, and the other medium, except for the first and second media to exchange heat with each other in the plate-type heat exchanger, may pass through the other medium flow port 115.
[0026]In addition, the other medium flow port 115 may be disposed in a dead zone region in the plate-type heat exchanger 100.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION OF THE INVENTION
[0034]Hereinafter, a plate-type heat exchanger according to the present invention configured as described above will be described in detail with reference to the accompanying drawings.
[0035]Basically, a plate-type heat exchanger 100 of the present invention is a heat exchanger that serves to allow different types of fluids to exchange heat with each other. Therefore, basically, the plate-type heat exchanger 100 is formed in a shape in which a plurality of plates 150 are stacked so that a first medium space through in a first medium flows and a second medium space in which a second medium flows are alternately formed. More specifically, the plates 150 includes two types of plates including a first plate 151 configured to define the first medium space, and a second plate 152 configured to define the second medium space. A first medium inlet 111 and a first medium outlet 112, which allow the first medium to flow through the first medium space, are formed in the first plate 151, and a second medium inlet 113 and a second medium outlet 114, which allow the second medium to flow through the second medium space, are formed in the second plate 152.
[0036]In addition, the plate 150 is generally formed in a rectangular shape including a pair of short sides and a pair of long sides, more particularly, a rectangular shape in which vertices are rounded in consideration of flow properties. Hereinafter, in order to concisely describe the present invention, all the through-ports, which include the first/second medium inlets/outlets 111, 112, 113, and 114 and are formed on the plates 150 to allow the media to flow, will be collectively called flow ports 110 in case that the flow ports 110 do not need to be distinguished from one another.
[0037]In general, when the configuration of a heat exchanger is improved, the design is changed to improve the heat exchange performance. However, as explained above, the present invention is intended to prevent problems such as system performance deterioration or device durability degradation caused by excessive heat exchange performance of the plate-type heat exchanger used as an internal heat exchanger. That is, the present invention proposes a design that intentionally reduces the heat exchange performance of the plate-type heat exchanger. More specifically, the plate-type heat exchanger 100 of the present invention has a dead zone formed by restricting a flow of the medium in a partial zone on the plate 150. Therefore, the plate-type heat exchanger 100 of the present invention may intentionally reduce heat exchange performance.
[0038]The use of the plate-type heat exchanger 100 of the present invention is briefly described again as follows. The plate-type heat exchanger 100 may be used as an “internal heat exchanger” (IHX) that allows a relatively high-pressure, high-temperature refrigerant discharged from a condenser, and a relatively low-pressure, low-temperature refrigerant discharged from an evaporator to exchange heat with each other. Depending on a configuration of a system, the internal heat exchanger may be used as a single heat exchanger or integrated with the other heat exchanger 500 illustrated in
[0039]Hereinafter, various embodiments of the configuration for forming the dead zone in the plate-type heat exchanger of the present invention will be described more specifically.
[0040]A first embodiment of the configuration for forming the dead zone in the present invention uses arrangement positions of the flow ports 110. More specifically, the flow ports 110 are disposed to be concentrated in a partial region on the plate 150, such that the dead zone is naturally formed in a region except for the region in which the flow ports 110 are concentrated.
[0041]In this case, as illustrated in the upper view in
[0042]The configuration for forming the dead zone second embodiment in the present invention uses a separate barrier 120. The barrier 120 refers to a structure provided on a medium flow path between the flow ports 110. The intended dead zone is formed by appropriately restricting the flow of the medium by using the barrier 120.
[0043]
[0044]In the example illustrated in the upper view in
[0045]In the general plate-type heat exchanger, the flow of the medium flowing in another direction is further activated so that the medium is distributed to a large area, if possible, to improve the heat exchange performance. However, as described above multiple times, the plate-type heat exchanger 100 of the present invention is designed to intentionally reduce the heat exchange performance. Therefore, the barrier 120 needs to be provided to prevent the medium from being distributed widely. In the example illustrated in the upper view in
[0046]In this case, the outlet port is disposed, in the short side extension direction of the plate 150, at a position adjacent to the other long side different from one long side to which the inlet port is disposed adjacent, and the outlet port is disposed, in the long side extension direction, is disposed at one short side to which the inlet port is disposed adjacent and a middle position of the other short side, such that the outlet port is disposed to be spaced apart from the inlet port in the diagonal direction. With this configuration, almost no medium flows to the region behind the barrier 120. Therefore, as illustrated in
[0047]In the example illustrated in the lower view in
[0048]With this arrangement, as indicated by the arrow illustrated in the lower view in
[0049]As in the first embodiment, a third embodiment of the configuration for forming the dead zone in the present invention uses the arrangement positions of the flow ports 110 and is configured in consideration of the flow direction of the medium as well as the positions of the flow ports 110.
[0050]First, an example of the plate-type heat exchanger in which no clear dead zone is formed will be described specifically with reference to
[0051]In the present invention, the dead zone is intentionally formed by adjusting the flow direction of the medium by changing the positions of the inlet and the outlet for the medium.
[0052]When only the arrangement position is simply taken into account when the configuration in which the medium is introduced or discharged through the flow ports is ignored, the above-mentioned embodiment may look similar to the first embodiment, in particular, the lower view in
[0053]In addition, a flow direction of the first medium flowing from the first medium inlet 111 to the first medium outlet 112 and a flow direction of the second medium flowing from the second medium inlet 113 to the second medium outlet 114 may be opposite to each other. The first medium (=low-temperature refrigerant) may have a lowest temperature in the first medium inlet 111 and have a middle temperature in the first medium outlet 112 (because the temperature is raised as the first medium exchanges heat with the high-temperature refrigerant). The second medium (=high-temperature refrigerant) may have a highest temperature in the second medium inlet 113 and have a middle temperature in the second medium outlet 114 (because the temperature is lowered as the second medium exchanges heat with the low-temperature refrigerant). It can be seen that the heat exchange cannot be actively performed because the above-mentioned arrangement decreases a temperature difference in consideration of the fact that the heat exchange is actively performed as a temperature difference between the media increases.
[0054]
[0055]According to the present invention, it is possible to intentionally form the dead zone in the plate-type heat exchanger to adjust the performance to the desired degree. The description will be more specific as follows. There are cases in which the plate-type heat exchanger is introduced as the internal heat exchanger that performs heat exchange between the high-pressure, high-temperature refrigerant that has passed through the condenser and the low-pressure, low-temperature refrigerant that has passed through the evaporator. If the performance of the internal heat exchanger is excessively good at this time, the temperature of the refrigerant discharged from the internal heat exchanger and flowing into the compressor may become excessively high, which may increase the operating temperature of the compressor to a level that adversely affects the durability. In order to solve the problem, in the present invention, the dead zone is intentionally formed by changing the arrangement of the flow ports or additionally installing the barrier to adjust the performance in order to prevent the problem in which the operating temperature of the compressor is raised and the durability is degraded because of excessive performance of the internal heat exchanger, thereby appropriately adjusting the heat exchange performance to prevent the heat exchange performance from being excessive. As a result, the problem of degrading compressor durability is resolved, and the effect of improving the operational stability of the system including the compressor is achieved.
[0056]The present invention is not limited to the above embodiments, and the scope of application is diverse. Of course, various modifications and implementations made by any person skilled in the art to which the present invention pertains without departing from the subject matter of the present invention claimed in the claims.
DESCRIPTION OF REFERENCE NUMERALS
- [0057]100: Plate-type heat exchanger
- [0058]110: Flow port
- [0059]111: First medium inlet
- [0060]112: First medium outlet
- [0061]113: Second medium inlet
- [0062]114: Second medium outlet
- [0063]115: The other medium flow port
- [0064]120: Barrier
- [0065]150: Plate
- [0066]151: First plate
- [0067]152: Second plate
Claims
What is claimed is:
1. A plate-type heat exchanger comprising:
a plurality of plates stacked to alternately define a first medium space through which a first medium flows, and a second medium space through which a second medium flows,
wherein the plates comprises two types of plates comprising:
a first plate having a first medium inlet and a first medium outlet configured to allow the first medium to flow in the first medium space; and
a second plate having a second medium inlet and a second medium outlet configured to allow the second medium to flow in the second medium space,
wherein the plate has a rectangular shape having a pair of short sides and a pair of long sides,
wherein through-ports comprising the first and second medium inlets and outlets formed on the plate to allow the media to flow are collectively called flow ports and
wherein a dead zone is formed by restricting the flow of the media in a partial zone on the plate.
2. The plate-type heat exchanger of
wherein when a pair of flow ports selected from the flow ports are disposed spaced apart from each other in parallel with a long side extension direction or a short side extension direction of the plate and define a row of flow ports, the remaining flow ports, except for the row of flow ports, are disposed adjacent to the long side and the short side of the plate, the row of flow ports is disposed at a middle position of the plate, and the row of flow ports and the remaining flow ports are disposed to be biased to a partial region on the plate, such that the remaining partial region is formed as the dead zone.
3. The plate-type heat exchanger of
4. The plate-type heat exchanger of
5. The plate-type heat exchanger of
6. The plate-type heat exchanger of
7. The plate-type heat exchanger of
8. The plate-type heat exchanger of
9. The plate-type heat exchanger of
10. The plate-type heat exchanger of
11. The plate-type heat exchanger of
12. The plate-type heat exchanger of
13. The plate-type heat exchanger of
14. The plate-type heat exchanger of
15. The plate-type heat exchanger of
16. The plate-type heat exchanger of