US20250325106A1
A DRAWER RUNNER SYSTEM
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Inter IKEA Systems B.V.
Inventors
Medhat Hassan
Abstract
A drawer runner system is provided, as well as a chest of drawers including the drawer runner system. The drawer runner system includes a rail having a mounting plate, a top engagement portion, and a bottom engagement portion. The top and bottom engagement portions are extending in parallel along the rail. The drawer runner system further includes a runner member having a top sliding surface for sliding engagement with the top engagement portion and a bottom sliding surface for sliding engagement with the bottom engagement portion. The lateral width of at least one of the top sliding surface or the bottom sliding surface is greater than the lateral width of the corresponding top engagement portion or bottom engagement portion, respectively.
Figures
Description
TECHNICAL FIELD
[0001]The present invention relates to a drawer runner system, and to a chest of drawers comprising such drawer runner system.
BACKGROUND
[0002]Drawer runner systems are commonly used for providing a smooth motion as drawers are pulled out from and pushed into an associated cabinet. Typical requirements for modern drawer runner systems include low friction, robustness, low complexity, and reasonable cost.
[0003]One specific type of drawer runner system comprises a rail being fixed to the interior wall of the cabinet, and a member being fixed to the exterior wall of the drawer at a rear portion. As the drawer is pulled out from the cabinet, the member is allowed to roll or slide, preferably with low friction, against the rail which also functions to limit the lateral motion of the drawer. Runner systems of this type are often referred to as concealed runner systems, as the runner system parts will normally not be visible even when the drawer is pulled out to its maximum extent, i.e. when the member reaches the end position of the rail.
[0004]One drawback of these systems is the required lateral space between the interior cabinet wall and the exterior drawer wall. This space needs to accommodate the rail as well as brackets and fasteners for mounting the member to the exterior drawer side, including tolerances. Available solutions of today are difficult to use if this lateral space is to be less than 14 mm, or even less than 10 mm.
[0005]Especially for small pieces of furniture the lateral space being 10 mm or more will significantly impair the visual appearance of the piece of furniture, as well as reducing the useable volume of the drawer as the total width of the drawer needs to be significantly smaller than the interior width of the cabinet. Hence there is a need for an improved drawer runner system which can be used in concealed applications and which require a reduced lateral space to fit between the interior cabinet wall and the exterior drawer side.
SUMMARY
[0006]Accordingly, the present invention preferably seeks to mitigate, alleviate or eliminate one or more of the above-identified deficiencies in the art and disadvantages singly or in any combination and solves at least the above-mentioned problems by providing a drawer runner system which can be made more compact in the width-wise direction while still providing the desired functionality, robustness, and cost efficiency.
[0007]According to a first aspect a drawer runner system is provided. The drawer runner system comprises a rail having a mounting plate, a top engagement portion and a bottom engagement portion. Said top and bottom engagement portions are extending in parallel along the rail. The drawer runner system further comprises a runner member having a top sliding surface for sliding engagement with the top engagement portion and a bottom sliding surface for sliding engagement with the bottom engagement portion, wherein the lateral width of at least one of the top and bottom sliding surfaces is greater than the lateral width of the associated top and bottom engagement portion(s). By this configuration the rail can be made with significantly less dimensions, especially in the horizontal direction, compared to what has been suggested by the prior art. Especially with the proposed solution the rail does not need to fully enclose the entire lateral width of the runner member, but only provide a narrow sliding interface while still achieving a robust sliding interface with low friction. In addition, the drawer runner system does not require any use of bearings, such as ball bearings, or any rollers, which is required by many runner systems known in the art.
[0008]Preferably, the top and bottom engagement portions are vertically aligned.
[0009]The lateral width of each one of the top and bottom sliding surfaces may be greater than the lateral width of the associated top and bottom engagement portion(s).
[0010]At least one of the top and bottom engagement portions may be provided with a radius. Preferably the radius is in the range of 0,5-5.0 mm, such as 0,7-4.0 mm, preferably in the range of 0,8-3.0 mm, even more preferably in the range of 1,0-2.5 mm.
[0011]The lateral width of at least one of the top and bottom engagement portions may be in the range of 1 mm or less.
[0012]The rail may comprise a top flange being tilted to extend downwards, and an upper lip arranged outside and extending upwards from said top flange, wherein the interface between the top flange and the upper lip forms the top engagement portion.
[0013]The rail may comprise a bottom flange being tilted to extend upwards, and a bottom lip arranged outside and extending downwards from said bottom flange, wherein the interface between the bottom flange and the bottom lip forms the bottom engagement portion.
[0014]The mounting plate, the top engagement portion, and the bottom engagement portion may be integrally formed.
[0015]The lateral distance between the mounting plate and the top and bottom engagement portions may be greater than half the lateral width of the runner member.
[0016]The runner member may be configured to be capable of being turned in relation to the drawer side wall. Hence, the runner member may be arranged and adapted for being turned in relation to the drawer side wall. The runner member may be designed such that it may be turned in relation to the drawer side wall.
[0017]The runner member may be made of plastic. The rail may be made of metal, preferably coated by a coating, such as a lacquer.
[0018]The runner member may have the shape of a polygon or cylinder, preferably the runner member has the shape of a polygon, such as a rectangular shape or a hexagonal shape.
[0019]At least one of the top sliding surface and the bottom sliding surface may be at least partly concave.
[0020]At least one of the top sliding surface and the bottom sliding surface may comprise an outer end wing, optionally also an inner end wing, and a central sliding portion extending from the outer end wing.
[0021]Preferably, a vertical distance between an outer edge of the top sliding surface and an outer edge of the bottom sliding surface is larger than a vertical opening distance between the top and bottom engagement portion. This prevents the runner member from being laterally displaced out of the rail.
[0022]At least one of the outer edges of the top and bottom sliding surfaces may preferably be defined by an outer end wing, such that the vertical distance between the outer edges of the top and bottom sliding surfaces is defined by the vertical distance between the outer edge of the outer end wing of one sliding surface and the central sliding portion of the other sliding surface, or in case of each sliding surface being provided with a respective outer end wing, the vertical distance between the outer edges of the outer end wings.
[0023]The central sliding portion may at least partly be provided with a radius. The radius of the central sliding portion of the top sliding surface and/or the bottom sliding surface may be equal to or greater than the radius of the top and/or bottom engagement portions.
[0024]The central sliding portion may have a horizontal portion, preferably such horizontal portion being arranged as an intermediate portion between two portions provided with a radius.
[0025]The rail may comprise a horizontal front section, an intermediate retardation section being tilted vertically upwards, and a rear section being tilted vertically downwards.
[0026]The total width of the drawer runner system may be less than 14 mm, such as 3-14 mm, preferably in the range of 6-10 mm.
[0027]According to a second aspect, a chest of drawers is provided. The chest of drawers comprises a cabinet, at least one drawer, and at least one drawer runner system according to the first aspect.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028]The invention will be described in further detail below with reference to the accompanying drawings, in which
[0029]
[0030]
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[0032]
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[0034]
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[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039]Several embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in order for those skilled in the art to be able to carry out the invention. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. The embodiments do not limit the invention, but the invention is only limited by the appended claims. Furthermore, the terminology used in the detailed description of the particular embodiments illustrated in the accompanying drawings is not intended to be limiting of the invention.
[0040]Starting in
[0041]The chest of drawers 1 comprises a cabinet 10. The cabinet 10 is provided with a plurality of drawers 20 which are connected to cabinet 10 in a manner allowing the drawers 20 to move from a closed position, shown in
[0042]The drawer runner system 30 is, for the purpose of proper function of the chest of drawers 1, forming a moving interface between the cabinet 10 and the drawer 20. One part 40 of the drawer runner system 30 is fixedly attached to the cabinet 10, while another part 50 of the drawer runner system 30 is fixedly attached to the drawer 20 (see
[0043]Now turning to
[0044]The rail 40 provides a guide for the runner member 50. In operation the runner member 50, which will be described in further detail below, is allowed to run freely along the rail 40, but prevented from unrestricted motion in a direction perpendicular to the longitudinal direction L of the rail 40. The runner member 50 is securely attached to the exterior side of a drawer side panel 21. In the shown embodiment the runner member 50 is pre-mounted to a bracket 51 which in turn is attachable to the exterior side of the drawer side panel 21, e.g. by means of screws, dowels, etc. The runner member 50, which may be provided with a centrally aligned through hole, may e.g. be attached to the bracket 51 by means of a rivet 59 which also forms a shaft for the runner member 50.
[0045]Preferably, the bracket 51 is designed such that the runner member 50, when secured to the drawer side panel 21, is located close to the bottom rear corner of the drawer 20.
[0046]As can be seen in
[0047]In
[0048]In
[0049]During operation, the runner member 50 (not shown in
[0050]The rail 40 is preferably comprising three sections. A front section FS has a substantially horizontal extension, which means that the drawer 20 will move essentially horizontally when the runner member 50 is guided by the front section FS. When pushed inwards towards a closed position, the runner member 50 will travel along the front section FS which transitions to an intermediate section IS. The intermediate section is tilted slightly vertically upwards, such as between 1° and 5°, thus forming a retardation zone for the runner member 50 travelling along the intermediate section IS. At the rear end 41R of the rail 40 the intermediate section IS transitions to a rear section RS, being tilted slightly vertically downwards, such as between 3° and 10°, to the same horizontal level as the front section FS. The rear section RS of the rail 40 forms a self-closing zone for the runner member 50, which will be assisted by gravity the last distance of travel. Further, the rear section RS ensures that the drawer 20 will stay in its closed position until a user applies a pulling force to it to pull it out. As indicated in
[0051]Now turning to
[0052]As explained previously the runner member 50 is arranged in the vertical space formed between the top and bottom engagement portions 43, 44 of the rail 40. The runner member 50 comprises a top sliding surface 53 for the top engagement portion 43 and a bottom sliding surface 54 for the bottom engagement portion 44. Hence, when moving the drawer 20 in and out from the cabinet 10 the top sliding surface 53 of the runner member 50 will slide against the top engagement portion 43 of the rail 40, while the bottom sliding surface 54 of the runner member 50 will slide against the bottom engagement portion 44 of the rail 40.
[0053]Typically, the sliding engagement between the rail 40 and the runner member 50 is designed to provide low friction, and various techniques and adaptations can be made in order to accomplish a desired level of the static and the dynamic friction. For example, the runner member 50 may be made of a plastic material while the rail 40, and in particular the top and bottom engagement portions 43, 44, may be made of a metal. Such metal may be coated by a coating, such as a lacquer, such as a lacquer applied by an electrophoretic deposition process. Other suitable techniques known in the art includes applying a lacquer comprising a resin to the rail 40, spray coating the rail 40, etc. Optionally, a lipophilic composition coating, e.g. a lubricant, may be applied to the runner member 50 and/or onto the rail 40, either directly onto the rail 40, or onto the coating, such as the lacquer, applied to the rail 40. Such rail 40 with a lacquer applied thereto is preferably used with a runner member 50 made of plastic.
[0054]As described above, the runner member 50 has a top sliding surface 53, and a bottom sliding surface 54. In addition, the runner member 50 has an outer surface 55a and an inner surface 55d. The inner surface 55d preferably faces the drawer side panel 21. Preferably, the outer surface 55a faces the rail 40. The outer surface 55a and the inner surface 55d are opposite to each other. Further, the runner member 50 has an upper surface 55b and a bottom surface 55c. The upper surface 55b and the bottom surface 55c separate the outer surface 55a from the inner surface 55d.
[0055]In the shown embodiments the runner member 50 has a rectangular shape, thereby defining the top and bottom sliding surfaces 53, 54 as substantially horizontal and planar. Therefore, the shape of the outer and inner surfaces 55a, 55d are rectangular. The outer and inner surfaces 55a, 55d are perpendicular to the top and bottom sliding surfaces 53, 54. However, as is shown in
[0056]As described above the runner member 50 may be a rectangular body being fixed in relation to the associated drawer 20, thereby providing a purely sliding interface between the runner member 50 and the rail 40. Other shapes, not necessarily rectangular, for example hexagonal, and octagonal shapes, are also possible for a sliding runner member 50. The outer and inner surfaces 55a, 55d of the runner member 50 may have other shapes, not necessarily rectangular, for example hexagonal, and octagonal shapes.
[0057]As can be seen in
[0058]Generally, the lateral width LW1 of the top and bottom sliding surfaces 53, 54 is defined as the section engaging with the respective top and bottom engagement portions 43, 44 during normal operation of the drawer runner system. The top and bottom sliding surfaces 53, 54 do not necessarily need to be entirely planar, they are in some embodiments provided with a curvature such that they exhibit e.g. a concave shape as is further discussed with reference to
[0059]Similarly, the lateral width LW2 of the top and bottom engagement portions 43, 44 is defined as the section of the rail 40 being in contact with the respective top and bottom sliding surfaces 53, 54 during normal operation of the drawer runner system. Preferably the top and bottom engagement portions 43, 44 are each provided with a radius, and the exact lateral width LW2 during use may thus depend on pressure, material deformation, etc.
[0060]The rail 40 has the general shape of a C-profile, where the active parts of the engagement with the runner member 50 are formed by the top and bottom engagement portions 43, 44 defining the vertical gap in which the runner member 50 is disposed. As is clear from
[0061]As is shown in
[0062]Leaving the inner side 55d completely free from coverage of the rail 40 would possibly lead to a risk for the rail to lose its engagement with the runner member 50 by lateral displacement of the rail 40 relative the drawer 20, e.g. as a result of cabinet 10 bulging. However, this is prevented due to the configuration of the runner member 50 as is further illustrated in
[0063]In
[0064]In the middle position the runner member 50 is centrally arranged within the rail 40, i.e. the only contact between the rail 40 and the runner member 50 is the sliding engagement between the top and bottom engagement portions 43, 44 and the respective top and bottom sliding surfaces 53, 54.
[0065]In the leftmost and uppermost position the lateral distance between the drawer side panel 21 and the rail 40 (i.e. the cabinet 10) is increased to a maximum distance. This may for example be due to a bulging of the cabinet, that may be caused by overly high loads in the drawers. This maximum distance is defined by the runner member 50 being provided with end wings 56. The runner member 50 thus has a central sliding portion 58 delimited by an outer end wing 56 and an optional inner end wing 57. These end wings 56, 57 are preferably extending out from the central sliding portion 58 both at the top sliding surface 53 and at the bottom sliding surface 54. Preferably each one of the top and bottom sliding surfaces 53, 54 is curved shaped, such that the vertical height of each one of the top and bottom sliding surfaces 53, 54 varies between a maximum value at the outer end of the runner member 50 corresponding to the outer end wing 56, to a minimum value at the central portion of the runner member 50 corresponding to the central sliding portion 58, and back to the maximum value at the inner end of the runner member 50 corresponding to the inner end wing 57. Hence, the end wings 56, 57 form the lateral end sections of the respective top and bottom sliding surfaces 53, 54 however the end wings 56, 57 are not intended to be in sliding engagement with the top and bottom engagement portions 43, 44. The intended sliding engagement of the top and bottom sliding surfaces 53, 54 is defined by the central sliding portion 58 having a lateral width LW1 (see
[0066]With the provision of the end wings 56, 57 the drawer 20 is mounted to the cabinet 10 by inserting the drawer 20 such that the runner member 50, attached at the rear section of the drawer 20, enters into the front end 41F (
[0067]As can be seen in
[0068]The minimum vertical height at the central portion 58 of the runner member 50 is slightly smaller than the vertical distance between the top and bottom engagement portions 43, 44 of the rail 40. The maximum vertical height at the outer end of the runner member 50, i.e. the vertical height of the outer end wing 56, is greater than the vertical distance between the top and bottom engagement portions 43, 44 of the rail 40. This means that the runner member 50 will fit with the rail 40, but it is not allowed to move beyond the rail as the outer end wing 56 will be blocked by the respective engagement portions 43, 44 of the rail 40. Thereby the outer wings 56 will, as illustrated to the left in
[0069]The geometry of the runner member 50 is further shown in
[0070]The central portion 58 is, as indicated in
[0071]The rail 40 further comprises a bottom flange 46b tilted upwards, and a bottom lip 47b extending outwards and entirely vertically downwards from said bottom flange 46b. The interface between the bottom flange 46b and the bottom lip 47b forms the bottom engagement portion 44. The bottom flange 46b is preferably integrally formed with the bottom lip 47b, whereby the different orientations of the bottom flange 46b and the bottom lip 47b are formed by bending the piece of material, such as sheet metal, or by other suitable manufacturing techniques. For this reason, the bottom engagement portion 44 will be provided with a radius R3. Preferably, the rail 40 is symmetrical such that the top engagement portion 43 has the same dimensions as the bottom engagement portion 44, i.e. R2=R3. The radius R2, R3 may be in the range of 0,5-5.0 mm, such as 0,7-4.0 mm, or even in the range of 0,8-3.0 mm. Most preferably the radius R2, R3 is in the range of 1,0-2.5 mm.
[0072]For embodiments where the runner member 50 is provided with one or more end wings 56, 57, the central portion 58 of the runner member 58 is preferably designed to transition to the end wings 56, 57 by a respective radius which is preferably selected to match the radius R2, R3 of the top and bottom engagement portions 43, 44, or the transition has a radius that is slightly larger than the radius R2, R3.
[0073]For the embodiments where the central portion 58 of the runner member 50 is concave by a radius R, this radius R is preferably larger than the radius R2, R3 such that the lateral width of the central portion 58 is greater than the lateral width LW2 of the associated top and bottom engagement portion(s) 43, 44 of the rail.
[0074]The rail 40 of
[0075]The rail 40 of
[0076]Another possible configuration of the rail 40 is shown in
[0077]Notably, in all embodiments shown in
[0078]Also, in case the top sliding surface 53 and/or the bottom sliding surface 54 of the runner member 50 is concave thus exhibiting a radius R, preferably this radius R is greater than the radii R2, R3 of the top and/or bottom engagement portions 43, 44.
Claims
1. A drawer runner system, comprising:
a rail having a mounting plate;
a top engagement portion and a bottom engagement portion, the top and bottom engagement portions extending in parallel along the rail; and
a runner member having a top sliding surface for sliding engagement with the top engagement portion and a bottom sliding surface for sliding engagement with the bottom engagement portion,
wherein a lateral width of at least one of the top sliding surface or the bottom sliding surface is greater than a lateral width of the corresponding top engagement portion or bottom engagement portion, respectively.
2. The drawer runner system according to
3. The drawer runner system according to
wherein the lateral width of the top sliding surface is greater than the lateral width of the top engagement portion, and
wherein the lateral width of the bottom sliding surface is greater than the lateral width of the bottom engagement portion.
4. The drawer runner system according to
5. The drawer runner system according to
6. The drawer runner system according to
7. The drawer runner system according to
8. The drawer runner system according to
9. The drawer runner system according to
10. The drawer runner system according to
11. The drawer runner system according to
12. The drawer runner system according to
13. The drawer runner system according to
14. The drawer runner system according to
15. The drawer runner system according to
16. The drawer runner system according to
17. The drawer runner system according to
18. The drawer runner system according to
19. The drawer runner system according to
20. The drawer runner system according to
21. A chest of drawers comprising a cabinet, at least one drawer, and at least one drawer runner system, the at least one drawer runner system comprising:
a rail having a mounting plate;
a top engagement portion and a bottom engagement portion, the top and bottom engagement portions extending in parallel along the rail; and
a runner member having a top sliding surface for sliding engagement with the top engagement portion and a bottom sliding surface for sliding engagement with the bottom engagement portion,
wherein a lateral width of at least one of the top sliding surface or the bottom sliding surface is greater than a lateral width of the corresponding top engagement portion or bottom engagement portion, respectively.
22. The drawer runner system according to
23. The drawer runner system according to
24. The drawer runner system according to
25. The drawer runner system according to
26. The drawer runner system according to