US20250376294A1
FOLDABLE ENCLOSURE
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Hubbell Incorporated
Inventors
Scott Ryan Venczel, Zachary Kane Timm, Kyle Edward Guthrie
Abstract
A collapsible enclosure includes an anchor structure, a pair of side walls, and a pair of end walls. The anchor structure includes a plurality of corner pieces, and a plurality of rods. Each rod is connected between two adjacent corner pieces to form an enclosed perimeter. Each side wall is movably connected to a rod of the plurality of rods. Each end wall is movably connected to a rod of the plurality of rods between the pair of side walls. The pair of side walls and the pair of end walls move between an expanded position where each side wall of the pair of side walls is perpendicular to each end wall of the pair of end walls, to a collapsed position where the pair of side walls and the pair of end walls are stacked on top of one another.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001]This application claims the benefit of U.S. Provisional Application No. 63/657,284, filed Jun. 7, 2024, the entire contents of which is incorporated herein by reference in its entirety.
FIELD
[0002]The present disclosure relates to an enclosure. More particularly, the present disclosure relates to a foldable enclosure.
BACKGROUND
[0003]Enclosures or containers may be used to store or contain a variety of components in different application. For example, an enclosure may be an electrical enclosure that may contain energized components.
[0004]In a global economy, goods, like enclosures, are typically manufactured in one location and then transported (e.g., via ship, plane, truck, etc.) to a separate location where they may be used by an end user or resold to an end user. Regardless of the method used to transport the enclosure, the medium used to transport the enclosures has a finite area. Designing containers that can maximize the number shipped at one time, while also remaining large enough to meet customer requirements, may be an important factor in reducing costs.
[0005]One current solution is using an enclosure that is foldable and is capable of taking up a smaller volume while in transit and can expand to a larger volume in use to meet customer requirements. While current solutions are effective at reducing each enclosures shipping footprint and creating more space for shipping, they also introduce safety concerns. For example, current solutions may create pinch points, or places where installers' appendages (e.g., fingers, arms, etc.) could become caught as the enclosure is being unfolded. There is a need to develop an enclosure that similarly reduces its shipping footprint, while also minimizing safety risks to technicians.
SUMMARY
[0006]Various embodiments of the present disclosure can overcome various of the aforementioned and other disadvantages associated with known enclosures and offer new advantages as well.
[0007]According to one aspect of various embodiments of the present disclosure there is provided a foldable enclosure.
[0008]According to one aspect of various examples of the present disclosure, there is provided a collapsible enclosure.
[0009]According to one aspect of various examples of the present disclosure, there is provided an enclosure constructed from a light-weight material.
[0010]According to one aspect of various examples of the present disclosure, there is provided an enclosure with a first side and a second side. The first side is pivotable relative to the second side.
[0011]According to another aspect of various embodiments of the present disclosure, there is provided a collapsible enclosure that includes an anchor structure, a pair of side walls, and a pair of end walls. The anchor structure includes a plurality of corner pieces, and a plurality of rods. Each rod is connected between two adjacent corner pieces to form an enclosed perimeter. Each side wall is movably connected to a rod of the plurality of rods. Each end wall is movably connected to a rod of the plurality of rods between the pair of side walls. The pair of side walls and the pair of end walls move between an expanded position where each side wall of the pair of side walls is perpendicular to each end wall of the pair of end walls, to a collapsed position where the pair of side walls and the pair of end walls are stacked on top of one another.
[0012]According to another aspect of various embodiments of the present disclosure, there is provided a collapsible enclosure that includes an anchor structure, a side wall, and an end wall. The anchor structure includes a corner piece, a first rod extending from the corner piece in a first direction, and second rod extending from corner piece in a second direction perpendicular to the first direction. The side wall is movably connected to the first rod. The end wall movably connected to the second rod. The side wall and the end wall move between an expanded position where a corner of the side wall engages a corner of the end wall, and a collapsed position where the side wall is parallel to the end wall.
[0013]According to another aspect of various embodiments of the present disclosure, there is provided an anchor structure for a collapsible enclosure that includes a first corner support, a second corner support, a third corner support, and a fourth corner support. The first corner support has a first upper end and a first lower end. A first opening is disposed more proximate to the first upper end and a second opening is disposed more proximate to the first lower end. The second corner support has a second upper end and a second lower end. A third opening is disposed more proximate to the second upper end and a fourth opening is disposed more proximate to the second lower end. The third corner support has a third upper end and a third lower end. A fifth opening is disposed more proximate to the third upper end and a sixth opening is disposed more proximate to the third lower end. The fourth corner support has a fourth upper end and a fourth lower end. A seventh opening is disposed more proximate to the fourth upper end and an eighth opening is disposed more proximate to the fourth lower end. The anchor structure also includes a first rod, a second rod, a third rod, and a fourth rod. The first rod is connected to the first corner support and the second corner support and extending between the first opening and the third opening. The second rod is connected to the first corner support and the third corner support and extending between the second opening and the sixth opening. The third rod is connected to the fourth corner support and the second corner support and extending between the eighth opening and the fourth opening. The fourth rod is connected to the third corner support and the fourth corner support and extending between the fifth opening and the seventh opening.
[0014]According to another aspect of various embodiments of the present disclosure, there is provided a method of collapsing an enclosure. The method includes rotating a first side wall in a first rotational direction away from a first end wall and a second end wall and rotating a second side wall in a second rotational direction away from the first end wall and the second end wall. The first rotational direction is opposite to the second rotational direction. The method also includes rotating the first end wall about 90 degrees in a third rotational direction perpendicular to the first rotational direction and rotating the second end wall about 90 degrees in a fourth rotational direction opposite to the third rotational direction so that the first end wall and the second end wall is on top of the first end wall. The method also includes continuing to rotate the first side wall in the first rotational direction to contact a surface of the second end wall and continuing to rotate the second side wall in the second rotational direction to contact a surface of the first side wall.
[0015]According to another aspect of various embodiments of the present disclosure, there is provided a method of collapsing an enclosure. The method includes moving a first side wall in a first rotational direction from a first position in engagement with a first end wall and a second end wall to a second position at least partially spaced apart from the first end wall and the second end wall. The method also includes moving a second side wall in a second rotational direction from a first position in engagement with a first end wall and a second end wall to a second position at least partially spaced apart from the first end wall and the second end wall. The second rotational direction is opposite to the first direction. The method also includes rotating the first end wall in a third rotational direction perpendicular to the first rotational direction and rotating the second end wall in a fourth rotational direction opposite to the third rotational direction to be in contact with the first end wall. The method further includes continuing to rotate the first side wall in the first rotational direction to be oriented parallel to the first end wall and the second end wall and continuing to rotate the second side wall in the second rotational direction to contact a surface of the first side wall.
[0016]The disclosure herein should become evident to a person of ordinary skill in the art given the following enabling description and drawings. The drawings are for illustration purposes only and are not drawn to scale unless otherwise indicated. The drawings are not intended to limit the scope of the invention. The following enabling disclosure is directed to one of ordinary skill in the art and presupposes that those aspects within the ability of the ordinarily skilled artisan are understood and appreciated.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]Various aspects and advantageous features of the present disclosure will become more apparent to those of ordinary skill when described in the detailed description of preferred embodiments and reference to the accompany drawing wherein:
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DETAILED DESCRIPTION
[0051]
[0052]In some forms, a corner anchor 120 may be disposed between adjacent walls 110, 115. For example, a corner anchor 120 may be disposed between an adjacent side wall 110 and end wall 115. The illustrated example may include four corner anchors 120, although any number may be used.
[0053]
[0054]
[0055]As shown in
[0056]In some forms, each rod 125 may include at least one connection passage 135 (e.g., two shown). Each illustrated connection passage 135 is disposed proximate to an end of the respective rod 125 and may be oriented substantially perpendicularly with respect to the channel openings 130. However, the connection passage(s) 135 may be disposed at any length along the respective rod 125 and/or may be oriented at any angle with respect to the channel and channel openings 130.
[0057]As shown in
[0058]In some forms, the outer surface 140 may include apertures 150, which may be spread out around the outer surface 140. The illustrated outer surface 140 may include a pair of upper apertures 150 and a pair of lower apertures 150. Each pair of apertures 150 may be grouped together in the respective region of the outer surface. The upper pair of apertures 150 may also be offset from the lower pair of apertures 150.
[0059]In some forms, the inner surface of each corner anchor 120 may include an anchor lip 155. The illustrated anchor lip 155 may extend continuously between the planar faces 145. In other examples, there may be a discontinuity along at least a portion of the anchor lip 155.
[0060]In some forms, each planar surface 145 may include a hole 160 that may extend into the body of the corner anchor 120. In the illustrated example, the hole 160 on one planar surface 145 is more inferior (e.g., lower as viewed in
[0061]As shown in
[0062]In some forms, the rods 125 may be inserted into the holes 160. Some rods 125 may extend between the upper holes 160 of adjacent corner anchors 120 and other rods 125 may extend between lower holes 160 of adjacent corner anchors 120. As shown in
[0063]Fasteners may be used to retain each rod 125 within the respective corner anchor 120. Specifically, the fasteners may be inserted through the apertures 150 after the rods 125 are inserted through the respective holes 160.
[0064]In some forms, an end of each rod 125 may be retained by a first fastener 165 and a second fastener 170. The first fastener 165 may be inserted through an aperture 150 and the aligned connection passage 135. The second fastener 170 may be inserted through the other aperture 150 and the aligned channel opening 130. The second fastener 170 may be received within the first fastener 165 (e.g., by a threaded connection). The engagement of the first and second fasteners 165, 170 within the tube 125 may limit the respective end of the tube 125 from being removed from the respective corner anchor 120.
[0065]
[0066]The upper end 175 may also include a ledge 190, which may be positioned on an inner surface of the side wall 110. As described in more detail below, the ledge 190 may be at least partially aligned with the anchor lip 155 when the enclosure 100 is assembled.
[0067]Each side portion 180 may be at least partially curved (e.g., toward the inner surface of the side wall 110). An end of each side portion 180 may include a groove 182. The illustrated groove 182 includes a central channel and extends along the entire length of the side portion 180. Other examples may include a groove 182 that extends only part of the length.
[0068]
[0069]The upper end 195 may also include a ledge 210, which may be positioned on an inner surface of the end wall 115. As described in more detail below, the ledge 210 may be at least partially aligned with the anchor lip 155 when the enclosure 100 is assembled.
[0070]Each side edge 200 may include a groove 215. The illustrated groove 215 includes a central channel and extends along the entire length of the side edge 200. Other examples may include a groove 215 that extends only part of the length.
[0071]In some forms, the side walls 110 and the end walls 115 may include a series of protrusions and recesses formed in the respective inner and outer surfaces. The protrusions and recesses may be arranged in a series of equally spaced rows, although any pattern may be used.
[0072]As shown in
[0073]As shown in
[0074]Returning to
[0075]As shown in
[0076]In some forms, the walls 110, 115 may be movable to reduce the footprint of the enclosure 100, which may assist with shipping and transportation. From an assembled position, the enclosure 100 may be disassembled by first pivoting the side walls 110 radially outwardly. When connected, the groove 182 of a side wall 110 may interface with a groove 215 of an adjacent end wall 115. The direction of interface may limit movement of the end walls 115 but may not substantially limit movement of the side walls 110 (see e.g., example in
[0077]Once the side walls 110 are free from the end walls 115, the end walls 115 may be free to pivot. Specifically, the end walls 115 may pivot toward a center of the enclosure 100 (e.g., toward one another). The end walls 115 may pivot so that one end wall 115 rests on top of the other end wall 115 and both end walls 115 are substantially parallel to one another (e.g., both rotated about 90 degrees).
[0078]The side walls 110 may then be similarly rotated toward a center of the enclosure 100. Each side wall 110 may continue to be rotated in the same direction. For example, each side wall 110 may be rotated about 270 degrees and stacked on top of the end walls 115. Each side wall 110 may be substantially parallel to the other side wall 110 and to the end walls 115.
[0079]When the walls 110, 115 are rotated and stacked, the outer perimeter of the collapsed enclosure 100 may be substantially the same as the expanded enclosure 100. As shown in
[0080]In some forms, the walls 110, 115 may latch together when they are connected (e.g., a mechanical latch, a snap fit, a press fit, a magnetic engagement, etc.). In other examples, the walls 110, 115 may remain freely pivotable and may be secured in position by an additional connector (e.g., a cable, a strap, etc.).
[0081]The enclosure 100 in the collapsed position may be more easily transported than the expanded enclosure 100 because it takes up less space. For example, a greater number of enclosures 100 may be transported and/or stored in a given location than expanded enclosures.
[0082]When the enclosure 100 reaches its desired location, it can be unfolded and returned to its expanded position. For example, the side walls 110 may be pivoted away from the center to expose the end walls 115. The end walls 115 can then be pivoted back to their initial portion. Then, the side walls 110 can be pivoted toward the end walls 115.
[0083]In some forms, the side walls 110 may engage with the end walls 115 to secure the walls 110, 115 together. For example, the grooves 182, 215 may engage with one another (e.g., in a snap fit).
[0084]
[0085]
[0086]In some forms, a corner anchor 520 may be disposed between adjacent walls 510, 515. For example, a corner anchor 520 may be disposed between an adjacent side wall 510 and end wall 515. The illustrated example may include four corner anchors 520, although any number may be used.
[0087]As shown in
[0088]In some forms, the support 517 may be formed proximate to the upper end of the walls 510, 515 so that the lid 507 can rest on the support 517. The support 517 may be disposed through a center of an opening to the internal volume 505 to evenly support the lid 507.
[0089]In certain forms, the support 517 may be U-shaped or C-shaped. The center portion may extend across the opening to the internal volume 505 as described above. Side portions of the support 517 may extend along a surface of each side wall 510. The illustrated support 517 may extend along the outer surface of each side wall 510, although other examples may include the support extending on one or more inner side wall surface 510. The support 517 may be fixed to the side walls 510 (e.g., with fasteners). In certain examples, the support 517 may limit movement of the side walls 510 relative to one another (e.g., the support 517 must be disconnected to collapse the enclosure 500).
[0090]
[0091]
[0092]As shown in
[0093]In some forms, each rod 525 may include at least one connection passage 535 (e.g., two shown). Each illustrated connection passage 535 is disposed proximate to an end of the respective rod 525 and may be oriented substantially perpendicularly with respect to the channel openings 530. However, the connection passage(s) 535 may be disposed at any length along the respective rod 525 and/or may be oriented at any angle with respect to the channel and channel openings 530.
[0094]As shown in
[0095]In some forms, the outer section 540 may be formed from curved ribs. For example, the outer section 540 may be a series of spaced apart curved ribs, as opposed to a solid surface like the outer surface 140.
[0096]In some forms, apertures 550 may be formed between the ribs of the outer section 540. The apertures 550 may be spread out around the outer section 540. The illustrated corner anchor 520 may include an upper aperture 550 and a lower aperture 550. The upper aperture 550 may also be offset from the lower aperture 550. The apertures 550 may also be radially within the ribs of the outer section 540.
[0097]In some forms, the inner surface of each corner anchor 520 may include an anchor lip 555. The illustrated anchor lip 555 may extend continuously between the planar faces 545. In other examples, there may be a discontinuity along at least a portion of the anchor lip 555.
[0098]In certain forms, at least one of the lips 555 may include an aperture 557. For example, the illustrated form may include only two of the corner anchors 520 with apertures 557 through the respective lip 555. The corner anchors 520 with the apertures 557 may be arranged diagonally from one another. The apertures 557 may receive a fastener to secure the lid 507 in place.
[0099]In some forms, each planar surface 545 may include a hole 560 that may extend into the body of the corner anchor 520. In the illustrated example, the hole 560 on one planar surface 545 is more inferior (e.g., lower as viewed in
[0100]In some forms, an opening to the hole 560 may project from the planar surface 545. The aperture 550 may be formed through the planar surface and radially within the hole 560. The outer width of the aperture 550 may be less than the inner width of the hole 560.
[0101]In some forms, the rods 525 may be inserted into the holes 560. Some rods 525 may extend between the upper holes 560 of adjacent corner anchors 520 and other rods 525 may extend between lower holes 560 of adjacent corner anchors 520. As shown in
[0102]Fasteners may be used to retain each rod 525 within the respective corner anchor 520. Specifically, the fasteners may be inserted through the apertures 550 after the rods 525 are inserted through the respective holes 560.
[0103]In some forms, an end of each rod 525 may be retained by a first fastener 565 and a second fastener 570. The first fastener 565 may be inserted through the connection passage 535. The second fastener 570 may be inserted through the aperture 550 and the aligned channel opening 530. The second fastener 570 may be received within the first fastener 565 (e.g., by a threaded connection). The engagement of the first and second fasteners 565, 570 within the tube 525 may limit the respective end of the tube 525 from being removed from the respective corner anchor 520.
[0104]
[0105]In some forms, the passage 585 may be at least partially exposed along an outer surface of the side wall 510. For example, the passage 585 may be formed between a series of ribs. The ribs may form a portion of the outer surface of the side wall 510 so that the passage 585 is viewable when the enclosure 500 is assembled.
[0106]The upper end 575 may also include a ledge 590, which may be positioned on an inner surface of the side wall 510. As described in more detail below, the ledge 590 may be at least partially aligned with the anchor lip 555 when the enclosure 500 is assembled.
[0107]Each side portion 580 may be at least partially curved (e.g., toward the inner surface of the side wall 510). An end of each side portion 580 may include a groove 582. The illustrated groove 582 includes a central channel and extends along the entire length of the side portion 580. Other examples may include a groove 582 that extends only part of the length.
[0108]
[0109]The upper end 595 may also include a ledge 610, which may be positioned on an inner surface of the end wall 515. As described in more detail below, the ledge 610 may be at least partially aligned with the anchor lip 555 when the enclosure 500 is assembled.
[0110]Each side edge 600 may include a groove 615. The illustrated groove 615 includes a central channel and extends along the entire length of the side edge 600. Other examples may include a groove 615 that extends only part of the length.
[0111]In some forms, the side walls 510 and the end walls 515 may include a series of protrusions and recesses formed in the respective inner and outer surfaces. The protrusions and recesses may be arranged in a series of equally spaced rows, although any pattern may be used.
[0112]As shown in
[0113]As shown in
[0114]Returning to
[0115]As shown in
[0116]In some forms, the walls 510, 515 may be movable to reduce the footprint of the enclosure 500, which may assist with shipping and transportation. From an assembled position, the enclosure 500 may be disassembled by first pivoting the side walls 510 radially outwardly. When connected, the groove 582 of a side wall 510 may interface with a groove 615 of an adjacent end wall 515. As shown in
[0117]Once the side walls 510 are free from the end walls 515, the end walls 515 may be free to pivot. Specifically, the end walls 515 may pivot toward a center of the enclosure 500 (e.g., toward one another). The end walls 515 may pivot so that one end wall 515 rests on top of the other end wall 515 and both end walls 515 are substantially parallel to one another (e.g., both rotated about 90 degrees).
[0118]The side walls 510 may then be similarly rotated toward a center of the enclosure 500. Each side wall 510 may continue to be rotated in the same direction. For example, each side wall 510 may be rotated about 270 degrees and stacked on top of the end walls 515. Each side wall 510 may be substantially parallel to the other side wall 510 and to the end walls 515.
[0119]When the walls 510, 515 are rotated and stacked, the outer perimeter of the collapsed enclosure 500 may be substantially the same as the expanded enclosure 500. As shown in
[0120]In some forms, the walls 510, 515 may latch together when they are connected (e.g., a mechanical latch, a snap fit, a press fit, a magnetic engagement, etc.). In other examples, the walls 510, 515 may remain freely pivotable and may be secured in position by an additional connector (e.g., a cable, a strap, etc.).
[0121]The enclosure 500 in the collapsed position may be more easily transported than the expanded enclosure 500 because it takes up less space. For example, a greater number of enclosures 500 may be transported and/or stored in a given location than expanded enclosures.
[0122]When the enclosure 500 reaches its desired location, it can be unfolded and returned to its expanded position. For example, the side walls 510 may be pivoted away from the center to expose the end walls 515. The end walls 515 can then be pivoted back to their initial portion. Then, the side walls 510 can be pivoted toward the end walls 515.
[0123]In some forms, the side walls 510 may engage with the end walls 515 to secure the walls 510, 515 together. For example, the grooves 582, 615 may engage with one another (e.g., in a snap fit).
[0124]One of ordinary skill will appreciate that the exact dimensions and materials are not critical to the disclosure and all suitable variations should be deemed to be within the scope of the disclosure if deemed suitable for carrying out the objects of the disclosure.
[0125]One of ordinary skill in the art will also readily appreciate that it is well within the ability of the ordinarily skilled artisan to modify one or more of the constituent parts for carrying out the various embodiments of the disclosure. Once armed with the present specification, routine experimentation is all that is needed to determine adjustments and modifications that will carry out the present disclosure.
[0126]The above embodiments are for illustrative purposes and are not intended to limit the scope of the disclosure or the adaptation of the features described herein. Those skilled in the art will also appreciate that various adaptations and modifications of the above-described preferred embodiments can be configured without departing from the scope and spirit of the disclosure. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described.
Claims
What is claimed is:
1. A collapsible enclosure comprising:
an anchor structure including,
a plurality of corner pieces, and
a plurality of rods, wherein each rod is connected between two adjacent corner pieces to form an enclosed perimeter;
a pair of side walls, wherein each side wall is movably connected to a rod of the plurality of rods; and
a pair of end walls, wherein each end wall is movably connected to a rod of the plurality of rods between the pair of side walls;
wherein the pair of side walls and the pair of end walls move between an expanded position where each side wall of the pair of side walls is perpendicular to each end wall of the pair of end walls, to a collapsed position where the pair of side walls and the pair of end walls are stacked on top of one another.
2. The collapsible enclosure of
each side wall of the plurality of side walls includes a first groove;
each end wall of the plurality of end walls includes a second groove;
wherein the first groove is configured to engage the second groove in the expanded position.
3. The collapsible enclosure of
4. The collapsible enclosure of
5. The collapsible enclosure of
6. The collapsible enclosure of
7. The collapsible enclosure of
8. A collapsible enclosure comprising:
an anchor structure including,
a corner piece,
a first rod extending from the corner piece in a first direction, and
a second rod extending from corner piece in a second direction perpendicular to the first direction;
a side wall movably connected to the first rod; and
an end wall movably connected to the second rod;
wherein side wall and the end wall move between an expanded position where a corner of the side wall engages a corner of the end wall, and a collapsed position where the side wall is parallel to the end wall.
9. The collapsible enclosure of
10. The collapsible enclosure of
a first opening configured to receive the first rod;
a second opening configured to receive the second rod;
a third opening that extends into the first opening and is configured to receive a first fastener for securing the first rod; and
a fourth opening that extends into the second opening and is configured to receive a second fastener for securing the second rod.
11. The collapsible enclosure of
12. The collapsible enclosure of
13. The collapsible enclosure of
the side wall includes a first groove;
the end wall includes a second groove;
wherein the first groove is configured to engage the second groove in the expanded position.
14. The collapsible enclosure of
15. The collapsible enclosure of
16. The collapsible enclosure of
17. A method of collapsing an enclosure, the method comprising:
rotating a first side wall in a first rotational direction away from a first end wall and a second end wall;
rotating a second side wall in a second rotational direction away from the first end wall and the second end wall, wherein the first rotational direction is opposite to the second rotational direction;
rotating the first end wall about 90 degrees in a third rotational direction perpendicular to the first rotational direction;
rotating the second end wall about 90 degrees in a fourth rotational direction opposite to the third rotational direction so that the first end wall and the second end wall is on top of the first end wall;
continuing to rotate the first side wall in the first rotational direction to contact a surface of the second end wall; and
continuing to rotate the second side wall in the second rotational direction to contact a surface of the first side wall.
18. The method of
19. The method of
20. The method of
21.-37. (canceled)