US20250376296A1
HORIZONTAL KEG PALLET
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Rehrig Pacific Company
Inventors
Jon P. Hassell, Scott Wayne Trotter
Abstract
A pallet assembly includes a pallet and an interlock panel. The pallet includes a deck and a plurality of feet extending downward from the deck. The interlock panel is receivable on the deck and has a plurality of concave surfaces formed thereon, each configured to receive a horizontally-oriented keg thereon.
Figures
Description
BACKGROUND
[0001]Keg pallets and divider sheets exist today to support compatibility with kegs in various sizes on various size pallets from a brewery to a distribution center. At the distribution center, the kegs are typically loaded loosely on trucks for delivery to the delivery locations (e.g. restaurant, bar, entertainment venue, etc). The kegs are moved into the delivery location by a hand truck or manually carrying them into the delivery location.
SUMMARY
[0002]The present application provides interlock panels that can be used to adapt an existing half pallet such that it can be used to deliver kegs. The kegs can be placed on the interlock panel(s) and half pallet at a distribution center and remain there while on the delivery truck and while they are brought from the truck into the store (e.g. liquor store, restaurant, bar, etc). In disclosed embodiments, the interlock panels include a plurality of concave surfaces for receiving horizontally-oriented pallets thereon.
[0003]In some aspects, the techniques described herein relate to a pallet assembly including: a pallet including a deck and a plurality of feet extending downward from the deck; and an interlock panel on the deck having a plurality of concave surfaces formed thereon, each configured to receive a horizontally-oriented keg thereon.
[0004]In some aspects, the techniques described herein relate to a pallet assembly wherein the interlock panel includes a pair of side portions each having a plurality of supports, each of the plurality of supports including at least one of the plurality of concave surfaces.
[0005]In some aspects, the techniques described herein relate to a pallet assembly wherein the plurality of supports includes a center support, wherein the center support includes a first area between two second areas, wherein the first area is a concave first surface defined by a first radius from a first axis, wherein the second areas are concave second surfaces defined by a second radius from a second axis parallel to the first axis, wherein the second radius is larger than the first radius.
[0006]In some aspects, the techniques described herein relate to a pallet assembly wherein the plurality of supports further includes a pair of outer supports, wherein each of the pair of outer supports includes a third area adjacent a fourth area, wherein each third area is a concave third surface defined by a third radius from a third axis, wherein the third radius is equal to the first radius, wherein each fourth area is a concave fourth surface defined by a fourth radius from a fourth axis parallel to the third axis, wherein the fourth radius is equal to the second radius.
[0007]In some aspects, the techniques described herein relate to a pallet assembly wherein the plurality of supports includes a pair of intermediate supports each having a fifth area, wherein each fifth area is a concave surface defined by a fifth radius extending from a fifth axis parallel to the fourth axis.
[0008]In some aspects, the techniques described herein relate to a pallet assembly wherein the fifth radius is equal to the first radius.
[0009]In some aspects, the techniques described herein relate to a pallet assembly wherein the pallet is a half pallet.
[0010]In some aspects, the techniques described herein relate to a pallet assembly wherein the deck has a width between 18-24″ (inclusive) and a length between 36-48″ (inclusive).
[0011]In some aspects, the techniques described herein relate to a pallet assembly wherein the pallet is molded as a single piece of plastic and wherein the interlock panel is molded as a single piece of plastic.
[0012]In some aspects, the techniques described herein relate to a pallet assembly wherein the side portions are spaced apart from one another to define openings therebetween.
[0013]In some aspects, the techniques described herein relate to a pallet assembly wherein the deck includes handle openings formed therethrough and wherein the interlock panel includes handle access openings aligned with the handle openings.
[0014]In some aspects, the techniques described herein relate to a pallet assembly in combination with a plurality of kegs, each received horizontally in one of the plurality of concave surfaces.
[0015]In some aspects, the techniques described herein relate to a combination wherein the interlock panel is a lower interlock panel, the combination further including an upper interlock panel on the plurality of kegs, the upper interlock panel including a lower surface having a plurality of concave surfaces thereon, wherein the plurality of kegs are received in the plurality of concave surfaces on the lower surface of the upper interlock panel.
[0016]In some aspects, the techniques described herein relate to a combination wherein the plurality of kegs is a first plurality of kegs, the upper interlock panel further includes an upper surface having a plurality of concave surfaces each receiving one of a second plurality of kegs, wherein the second plurality of kegs are horizontally oriented in the plurality of concave surfaces on the upper surface of the upper interlock panel.
[0017]In some aspects, the techniques described herein relate to a pallet assembly wherein the plurality of supports includes a pair of outer supports, wherein each of the pair of outer supports includes a third area adjacent a fourth area, wherein each third area is a concave third surface defined by a third radius from a third axis, wherein each fourth area is a concave fourth surface defined by a fourth radius from a fourth axis parallel to the third axis.
[0018]In some aspects, the techniques described herein relate to an interlock panel including: a rectangular body portion including an upper surface having a plurality of concave surfaces each configured to receive a horizontally-oriented keg thereon.
[0019]In some aspects, the techniques described herein relate to an interlock panel wherein a lower surface of the rectangular body portion is configured to be received on a deck of a pallet.
[0020]In some aspects, the techniques described herein relate to an interlock panel wherein a lower surface of the rectangular body portion includes a plurality of concave surfaces each configured to receive an upper portion of a horizontally-oriented keg.
[0021]In some aspects, the techniques described herein relate to an interlock panel wherein the plurality of concave surfaces include a first concave surface defined by a first radius and a second concave surface defined by a second radius, wherein the second radius is larger than the first radius.
[0022]In some aspects, the techniques described herein relate to an interlock panel further including a pair of side portions each having a plurality of supports, each of the plurality of supports including at least one of the plurality of concave surfaces, the plurality of supports including a center support, wherein the center support includes a first area between two second areas, wherein the first area is a concave first surface defined by the first radius from a first axis, wherein the second areas are concave second surfaces defined by the second radius from a second axis parallel to the first axis, the plurality of supports further including a pair of outer supports, wherein each of the pair of outer supports includes a third area adjacent a fourth area, wherein each third area is a concave third surface defined by a third radius from a third axis, wherein the third radius is equal to the first radius, wherein each fourth area is a concave fourth surface defined by a fourth radius from a fourth axis parallel to the third axis, wherein the fourth radius is equal to the second radius.
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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[0064]The pallet 12 is integrally molded as a single piece of plastic, such as by injection molding. Pallet 12 includes a deck 16 having an upper planar portion defining an upper support surface upon which goods can be supported. Feet 18 or columns project downward from the deck 16 to support the deck 16 above the floor. Openings 20 are formed in the upper planar portion of the deck 16 above each of the feet 18. The openings 20 can receive the feet 18 of an identical pallet 12 stacked thereon and partially received in the deck 16 for stability. The deck 16 further includes a peripheral wall 17 extending downward from a periphery of the upper planar portion.
[0065]The example pallet 12 shown is a half pallet. The half pallet implementation facilitates moving the loaded pallet assembly 10 into a store; however, most features described herein could also be used with a full-size pallet. If the pallet assembly 10 is implemented as a half pallet as shown, the deck has a width in the range of 18-24″ (inclusive) and a length in the range of 36-48″ (inclusive) and a pair of handle openings 22 may be formed through the deck 16 as shown.
[0066]The interlock panel 14 includes a pair of side portions 24 and a pair of end portions 26 forming a generally rectangular body portion configured to fit on top of the deck 16 of the pallet 12. Each side portion 24 includes a center support 30 between a pair of intermediate supports 28. Each side portion 24 further includes two outer supports 40 outward of the two intermediate supports 28.
[0067]One outer support 40 is between one intermediate support 28 and one end portion 26. The center support 30 is between the two intermediate supports 28. The other outer support 40 is between the other intermediate support 28 and the other end portion 26.
[0068]The center support 30 and outer supports 40 are wider than the intermediate supports 28. A large recessed area (which could be a large opening) is defined between the center support 30 of one of the side portions 24 and the center support 30 of the other of the side portions 24. Large recessed areas (which could be large openings) are defined between the outer supports 40 of one of the side portions 24 and the outer supports 40 of the other of the side portions 24. Handle access openings 38 are formed through each of the two intermediate supports 28 and are configured to align with the handle openings 22 of the pallet 12.
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[0071]Each outer support 40 includes a third area 44, which is a concave surface with a third radius R3 from a third axis A3 extending parallel to the ends of the interlock panel 14. The third radius is equal to the first radius of the center support 30. Each outer support 40 includes a fourth area 46 which is a concave surface defined by a fourth radius R4 from a fourth axis A4 extending parallel to the ends of the interlock panel 14. The fourth area 46 is inward of the third area 44. The fourth area 46 and third area 44 form a contiguous concavity. The fourth radius is equal to the second radius of the center support 30, and the fourth radius is larger than the third radius.
[0072]Each of the intermediate supports 28 has a fifth area. The fifth area is a concave surface defined by a fifth radius R5 from a fifth axis A5 extending parallel to the ends of the interlock panel 14. The fifth radius of the two intermediate supports 28 is equal to the first radius of the first area 34 and the third area 44.
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[0077]The pallet assembly 10 and three half barrel straight kegs 50 could be placed on a truck at a distribution center with handling equipment having tines that enter either the side fork tine openings (on the long side of the pallet 12) or on the end fork tine openings (on the short side of the pallet 12). The pallet assembly 10 and three half barrel straight kegs 50 are then transported to a store on a truck and may be transported from the truck into a store with handling equipment that preferably has tines that enter the end fork tine openings of the pallet 12, so that the pallet assembly 10 is easier to maneuver in the store. The three half barrel straight kegs 50 may be left in the store on the pallet assembly 10 or removed from the pallet assembly 10 at the store by the driver so that the pallet assembly 10 can be returned to the distribution center for reuse. Again, the features described herein could be implemented on a full-size pallet, but the half pallet facilitates bringing the pallet assembly 10 and kegs (of any size) directly into the store.
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[0085]The spaced apart side portions 124 of the two-sided interlock panel 114 include a center support 130, which may be identical to the center support 30 of the interlock panel 14 and includes a first area 134 which is a concave surface defined by the first radius from a first axis parallel to the ends of the two-sided interlock panel 114 and two second areas 136 which are concave surfaces defined by the second radius from a second axis parallel to the ends of the two-sided interlock panel 114. The first area 134 is between the second areas 136.
[0086]Outer supports 140 each include a third area 144 which is a concave surface defined by a third radius from a third axis extending parallel to the ends of the two-sided interlock panel 114. The third radius is equal to the first radius of the center support 130. The outer supports 140 further each include a fourth area 146 which is a concave surface defined by a fourth radius from a fourth axis extending parallel to the ends of the two-sided interlock panel 114. The fourth areas 146 are between the third area 144. The fourth areas 146 and third area 144 form a contiguous concavity. The fourth radius is equal to the second radius of the center support 130. The fourth radius is larger than the third radius. The fourth radius of the outer supports 140 is the same as the second radius of the center support 130.
[0087]Two intermediate supports 128 each have a fifth area. The fifth area is a concave surface having a fifth radius from a fifth axis extending parallel to the ends of the two-sided interlock panel 114. The fifth radius of the two intermediate supports 128 is equal to the first radius of the first area 134 and the third area 144.
[0088]A peripheral wall 132 extends upward adjacent each axial end of the center support 130, intermediate supports 128, and outer supports 140.
[0089]The two-sided interlock panel 114 has identical upper and lower surfaces, such that the lower half of the two-sided interlock panel 114 can interlock on the quarter barrel kegs 60 as shown (or on the half barrel straight kegs 50 or on the sixth barrel kegs 70 or on the three half barrel belly kegs 54). The two-sided interlock panel 114 can also be reversed (flipped).
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[0091]The two-sided interlock panel 114 is stacked on the three half barrel belly kegs 54 and three more half barrel belly kegs 54 are stacked on the on the two-sided interlock panel 114. As with the half barrel straight kegs 50, the half barrel belly kegs 54 are supported on second areas 36 and fourth areas 46 of the interlock panel 14 and on the second area 136 and fourth areas 146 of the two-sided interlock panel 114. Also, the second area 136 and fourth areas 146 of the lower half of the two-sided interlock panel 114 are supported on the half barrel belly kegs 54 on the pallet assembly 10. The interlock panel 14 and two-sided interlock panel 114 ensure that the half barrel belly kegs 54 are stable on the pallet 12.
[0092]It should be noted that the two-sided interlock panel 114 can be stably stacked on, or have stacked thereon, any of three half barrel straight kegs 50, three half barrel belly kegs 54, three quarter barrel kegs 60 or five sixth barrel kegs 70.
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[0094]As shown in
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[0106]In accordance with the provisions of the patent statutes and jurisprudence, exemplary configurations described above are considered to represent a preferred embodiment of the invention. However, it should be noted that the invention can be practiced otherwise than as specifically illustrated and described without departing from its spirit or scope.
Claims
What is claimed is:
1. A pallet assembly comprising:
a pallet including a deck and a plurality of feet extending downward from the deck; and
an interlock panel on the deck having a plurality of concave surfaces formed thereon, each configured to receive a horizontally-oriented keg thereon.
2. The pallet assembly of
3. The pallet assembly of
4. The pallet assembly of
5. The pallet assembly of
6. The pallet assembly of
7. The pallet assembly of
8. The pallet assembly of
9. The pallet assembly of
10. The pallet assembly of
11. The pallet assembly of
12. The pallet assembly of
13. The combination of
14. The combination of
15. The pallet assembly of
16. An interlock panel comprising:
a rectangular body portion including an upper surface having a plurality of concave surfaces each configured to receive a horizontally-oriented keg thereon.
17. The interlock panel of
18. The interlock panel of
19. The interlock panel of
20. The interlock panel of