US20250380769A1
ARTICLE OF FOOTWEAR HAVING A SOLE PLATE
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
PUMA SE
Inventors
Laura Healey, Maximilian Gruettner, Mauro Bonin, Romain Girard, Jesus Marini Parissi
Abstract
A sole plate for a sole structure of an article of footwear, the sole plate including a forefoot region including a toe end at the distal end of the forefoot region, a midfoot region, and a heel region including a heel end at the distal end of the heel region. The sole plate further including a medial side, a lateral side, a widest section, and a narrowest section. The sole plate defines an outer edge, and the outer edge includes a first plurality of peaks and a first plurality of valleys. The first plurality of peaks and the first plurality of valleys are located on the lateral side of the forefoot region, and the first plurality of peaks and the first plurality of valleys are disposed between the widest section of the sole plate and the toe end of the sole plate.
Figures
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001]Not applicable
REFERENCE REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0002]Not applicable
SEQUENCE LISTING
[0003]Not applicable
BACKGROUND OF THE DISCLOSURE
1. Field of the Disclosure
[0004]The present disclosure relates generally to an article of footwear including a sole plate.
2. Description of the Background
[0005]Many conventional shoes or other articles of footwear generally comprise an upper and a sole attached to a lower end of the upper. Conventional shoes further include an internal space, i.e., a void or cavity, which is created by interior surfaces of the upper and sole, that receives a foot of a user before securing the shoe to the foot. The sole attaches to a lower surface or boundary of the upper and is positioned between the upper and the ground. As a result, the sole typically provides stability and cushioning to the user when the shoe is being worn. In some instances, the sole may include multiple components, such as an outsole, a midsole, and an insole. The outsole may provide traction to a bottom surface of the sole, and the midsole may be attached to an inner surface of the outsole and may provide cushioning or added stability to the sole. For example, a sole may include a particular foam material that may increase stability at one or more desired locations along the sole, or a foam material that may reduce stress or impact energy on the foot or leg when a user is running, walking, or engaged in another activity. The sole may also include additional components, such as plates, embedded with the sole to increase the overall stiffness of the sole and reduce energy loss during use.
[0006]The upper generally extends upward from the sole and defines an interior cavity that completely or partially encases a foot. In most cases, the upper extends over the instep and toe regions of the foot, and across medial and lateral sides thereof. Many articles of footwear may also include a tongue that extends across the instep region to bridge a gap between edges of medial and lateral sides of the upper, which define an opening into the cavity. The tongue may also be disposed below a lacing system and between medial and lateral sides of the upper, to allow for adjustment of shoe tightness. The tongue may further be manipulable by a user to permit entry or exit of a foot from the internal space or cavity. In addition, the lacing system may allow a user to adjust certain dimensions of the upper or the sole, thereby allowing the upper to accommodate a wide variety of foot types having varying sizes and shapes.
[0007]However, in many cases, articles of footwear having uppers with an increased comfort and better fit are desired, along with soles having improved cushioning systems or structural characteristics such as a sole plate to add rigidity or spring-like properties.
SUMMARY
[0008]According to some aspects of the disclosure, a sole plate for a sole structure of an article of footwear includes a forefoot region including a toe end at a distal end of the forefoot region, a midfoot region, and a heel region including a heel end at a distal end of the heel region. The sole plate further includes a medial side, a lateral side, a widest section, and a narrowest section. The sole plate defines an outer edge, and the outer edge includes a first plurality of peaks and a first plurality of valleys that are located on the lateral side of the forefoot region. The first plurality of peaks and the first plurality of valleys are disposed between the widest section of the sole plate and the toe end of the sole plate.
[0009]According to some aspects of the disclosure, a sole plate for a sole structure of an article of footwear includes a forefoot region including a toe end at a distal end of the forefoot region, a midfoot region, and a heel region including a heel end at a distal end of the heel region. The sole plate further includes a medial side, a lateral side, a widest section, and a narrowest section. The sole plate defines an outer edge, and the outer edge includes a plurality of peaks and a plurality of valleys. At least half of the plurality of peaks are disposed on the lateral side between the widest section and the toe end, and the peaks that are disposed on the lateral side between the widest section and the toe end define a smaller radius of curvature than the peaks that are not disposed on the lateral side between the widest section and the toe end.
[0010]According to some aspects of the disclosure, a sole plate for a sole structure of an article of footwear includes a forefoot region including a toe end at a distal end of the forefoot region. The sole plate further includes a midfoot region and a heel region with a heel end at a distal end of the heel region. The sole plate further includes a medial side, a lateral side, a widest section, and a narrowest section. The sole plate includes an outer edge, a curved portion, and a rear portion. The sole plate also includes a plurality of ribs and a plurality of apertures. The lateral side of the forefoot region of the outer edge includes at least three peaks and at least two valleys.
[0011]In some embodiments, the heel end of the sole plate includes a plurality of heel peaks separated by a heel valley. In some embodiments, the sole plate includes a plurality of ribs. In some embodiments, the sole plate defines a central longitudinal plane that runs from a toe end of the sole plate to a heel end of the sole plate, and the plurality of ribs are generally disposed along the direction of the central longitudinal plane. In some embodiments, the sole plate includes a curved portion and a rear portion, and the curved portion is an anterior curved portion, and the rear portion is generally planar. In some embodiments, the outer edge of the sole plate, which includes a plurality of peaks and a plurality of valleys on the lateral side of the forefoot region, includes more peaks than valleys. In some embodiments, the plurality of valleys on the lateral side of the forefoot region includes two valleys. In some embodiments, the sole plate includes a plurality of apertures. In some embodiments, the plurality of apertures includes a first aperture and a second aperture, and the first aperture is disposed closer to a toe end of the sole plate than the second aperture. In some embodiments, the medial side of the outer edge of the sole plate includes at least one peak and at least one valley.
[0012]In some embodiments, at least one of the plurality of valleys of the outer edge is disposed on the lateral side of the forefoot region. In some embodiments, the valley or valleys disposed on the lateral side of the forefoot region define a smaller radius of curvature than the valleys that are not disposed on the lateral side of the forefoot region. In some embodiments, the sole plate includes a plurality of apertures and a plurality of ribs. In some embodiments, the plurality of ribs includes a first rib, a second rib, and a third rib. In some embodiments, the first rib and the second rib extend from the forefoot region to the heel region, and the third rib is entirely disposed within the forefoot region.
[0013]In some embodiments, the sole plate further includes a peak on the medial side of the forefoot region of the outer edge. In some embodiments, the sole plate includes a valley on the medial side of the midfoot region of the outer edge. In some embodiments, the sole plate includes a plurality of apertures, and the plurality of apertures include a first aperture and a second aperture. In some embodiments, the first aperture is disposed closer to a toe end of the sole plate than the second aperture. In some embodiments, the sole plate includes a first rib and a second rib. In some embodiments, a first end of the first rib and a first end of the second rib is disposed between the widest section and the toe end. In some embodiments, a second end of the first rib and a second end of the second rib is disposed between the narrowest section and the heel end. In some embodiments, the first aperture is disposed between the first rib and the second rib. In some embodiments, the second aperture is disposed between the first rib and the second rib. In some embodiments, the sole plate includes a plurality of ribs, and at least one rib is primarily disposed within the forefoot region.
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
[0027]The following discussion and accompanying figures disclose various embodiments or configurations of a shoe and a sole structure including a sole plate. Although embodiments of a shoe or sole structure are disclosed with reference to a sports shoe, such as a running shoe, tennis shoe, basketball shoe, etc., concepts associated with embodiments of the shoe or the sole structure may be applied to a wide range of footwear and footwear styles, including cross-training shoes, football shoes, golf shoes, hiking shoes, hiking boots, ski and snowboard boots, soccer shoes and cleats, walking shoes, and track cleats, for example. Concepts of the shoe or the sole structure may also be applied to articles of footwear that are considered non-athletic, including dress shoes, sandals, loafers, slippers, and heels. In addition to footwear, particular concepts described herein may also be applied and incorporated in other types of apparel or other athletic equipment, including helmets, padding or protective pads, shin guards, and gloves. Even further, particular concepts described herein may be incorporated in cushions, backpack straps, golf clubs, or other consumer or industrial products. Accordingly, concepts described herein may be utilized in a variety of products.
[0028]The term “about,” as used herein, refers to variation in the numerical quantity that may occur, for example, through typical measuring and manufacturing procedures used for articles of footwear or other articles of manufacture that may include embodiments of the disclosure herein; through inadvertent error in these procedures; through differences in the manufacture, source, or purity of the ingredients used to make the compositions or mixtures or carry out the methods; and the like. Throughout the disclosure, the terms “about” and “approximately” refer to a range of values ±5% of the numeric value that the term precedes.
[0029]The present disclosure is directed to an article of footwear and/or specific components of the article of footwear, such as an upper, a sole or sole structure, and/or a sole plate. The upper may comprise a knitted component, a woven textile, and/or a non-woven textile. The knitted component may be made by knitting of yarn, the woven textile by weaving of yarn, and the non-woven textile by manufacture of a unitary non-woven web. Knitted textiles include textiles formed by way of warp knitting, weft knitting, flat knitting, circular knitting, and/or other suitable knitting operations. The knit textile may have a plain knit structure, a mesh knit structure, and/or a rib knit structure, for example. Woven textiles include, but are not limited to, textiles formed by way of any of the numerous weave forms, such as plain weave, twill weave, satin weave, dobbin weave, jacquard weave, double weaves, and/or double cloth weaves, for example. Non-woven textiles include textiles made by air-laid and/or spun-laid methods, for example. The upper may comprise a variety of materials, such as a first yarn, a second yarn, and/or a third yarn, which may have varying properties or varying visual characteristics.
[0030]Referring now to the figures,
[0031]Referring to
[0032]Still referring to
[0033]In some embodiments, the top midsole 30, the front midsole 34, and the heel midsole 36 are individually constructed from a thermoplastic material, such as polyurethane (PU), for example, and/or an ethylene-vinyl acetate (EVA), copolymers thereof, or a similar type of material. In other embodiments, the top midsole 30, the front midsole 34, and/or the heel midsole 36 are an EVA-Solid-Sponge (“ESS”) material, an EVA foam (e.g., PUMA® ProFoam Lite™, IGNITE Foam), polyurethane, polyether, an olefin block copolymer, a thermoplastic material (e.g., a thermoplastic polyurethane, a thermoplastic elastomer, a thermoplastic polyolefin, etc.), or a supercritical foam. In some embodiments, the top midsole 30, the front midsole 34, and/or the heel midsole 36 are a single polymeric material. In some embodiments, the top midsole 30, the front midsole 34, and/or the heel midsole 36 are a blend of materials, such as an EVA copolymer, a thermoplastic polyurethane, a polyether block amide (PEBA) copolymer, and/or an olefin block copolymer. One example of a PEBA material is PEBAX®.
[0034]In embodiments where the top midsole 30, the front midsole 34, and/or the heel midsole 36 are formed from a supercritical foaming process, the supercritical foam may comprise micropore foams or particle foams, such as a TPU, EVA, PEBAX®, or mixtures thereof, manufactured using a process that is performed within an autoclave, an injection molding apparatus, or any sufficiently heated/pressurized container that can process the mixing of a supercritical fluid (e.g., CO2, N2, or mixtures thereof) with a material (e.g., TPU, EVA, polyolefin elastomer, or mixtures thereof) that is preferably molten. During an exemplary process, a solution of supercritical fluid and molten material is pumped into a pressurized container, after which the pressure within the container is released, such that the molecules of the supercritical fluid rapidly convert to gas to form small pockets within the material and cause the material to expand into a foam, which is used as the top midsole 30, the front midsole 34, and the heel midsole 36. In further embodiments, the top midsole 30, the front midsole 34, and the heel midsole 36 are formed using alternative methods known in the art, including the use of an expansion press, an injection machine, a pellet expansion process, a cold foaming process, a compression molding technique, die cutting, or any combination thereof. For example, the top midsole 30, the front midsole 34, and/or the heel midsole 36 are formed using a process that involves an initial foaming step in which supercritical gas is used to foam a material and then compression molded or die cut to a particular shape.
[0035]In some embodiments, the sole plate 32 comprises a PU plastic, such as a thermoplastic polyurethane (TPU) material, for example. Other thermoplastic elastomers consisting of block copolymers are also possible. In some embodiments, the sole plate 32 can include carbon fiber, for example.
[0036]In some embodiments, the outsole 38 defines a bottom end or surface of the sole structure 24. Further, in some embodiments, the outsole 38 is a ground-engaging portion or includes a ground-engaging surface of the sole structure 24 and is opposite of an insole (not pictured) thereof. The outsole 38 is formed from one or more materials to impart durability, wear-resistance, abrasion resistance, or traction to the sole structure 24, and the outsole 38 of the sole structure 24 can include a plurality of sections in some embodiments.
[0037]As shown in
[0038]The article of footwear 20 also includes a medial side 56 and a lateral side 58. In particular, the lateral side 58 corresponds to an outside portion of the article of footwear 20 and the medial side 56 corresponds to an inside portion of the article of footwear 20. As such, left and right articles of footwear 20 have opposing lateral sides 58 and medial sides 56, such that the medial sides 56 are closest to one another when a user is wearing the articles of footwear 20, while the lateral sides 58 are defined as the sides that are farthest from one another while being worn. The medial side 56 and the lateral side 58 adjoin one another at opposing, distal ends of the article of footwear 20.
[0039]Unless otherwise specified, the forefoot region 50, the midfoot region 52, the heel region 54, the medial side 56, and the lateral side 58 are intended to define boundaries or areas of the article of footwear 20. To that end, the forefoot region 50, the midfoot region 52, the heel region 54, the medial side 56, and the lateral side 58 generally characterize sections of the article of footwear 20. Further, both the upper 22 and the sole structure 24 are characterized as having portions within the forefoot region 50, the midfoot region 52, the heel region 54, and on the medial side 56 and the lateral side 58. Therefore, the upper 22 and the sole structure 24, and/or individual portions of the upper 22 and the sole structure 24, can include portions thereof that are disposed within the forefoot region 50, the midfoot region 52, the heel region 54, and on the medial side 56 and the lateral side 58.
[0040]Still referring to
[0041]As shown in
[0042]Referring now to
[0043]
[0044]Referring now to
[0045]With reference to
[0046]Still referring to
[0047]Referring now to
[0048]Referring now to
[0049]Turning to
[0050]Still referring to
[0051]Still referring to the lateral side 58 of the sole plate 32 as shown in
[0052]As such, the outer edge 113 of the medial side 56 defines a medial side valley 148 in the midfoot region 52. In some embodiments, the medial side valley 148 is disposed entirely between the heel end 92 of the sole plate 32 and the first reference axis 111. In some embodiments, the medial side valley 148 is disposed between the first reference axis 111 and the second reference axis 112. In some embodiments, the medial side valley 148 is disposed on the second reference axis 112. Further, the sole plate 32 widens between the midfoot region 52 and the forefoot region 50. Within the forefoot region 50, the outer edge 113 switches from curving away from the central longitudinal plane 60 to curving toward the central longitudinal plane 60. As such, the outer edge 113 of the medial side 56 defines a medial side peak 150. The medial side peak 150 is substantially disposed in the forefoot region 50. In some embodiments, the medial side peak 150 is disposed on the first reference axis 111. In some embodiments, the medial side peak 150 is located between the toe end 68 of the sole plate 32 and the first reference axis 111.
[0053]As shown in
[0054]As shown in
[0055]Turning to
[0056]As shown in
[0057]Any of the embodiments described herein may be modified to include any of the structures or methodologies disclosed in connection with different embodiments. Further, the present disclosure is not limited to articles of footwear of the type specifically shown. Still further, aspects of the articles of footwear of any of the embodiments disclosed herein may be modified to work with any type of footwear, apparel, or other athletic equipment.
[0058]As noted previously, it will be appreciated by those skilled in the art that while the invention has been described above in connection with particular embodiments and examples, the disclosure is not necessarily so limited, and that numerous other embodiments, examples, uses, modifications and departures from the embodiments, examples and uses are intended to be encompassed by the claims attached hereto. The entire disclosure of each patent and publication cited herein is incorporated by reference, as if each such patent or publication were individually incorporated by reference herein. Various features and advantages of the disclosure are set forth in the following claims.
INDUSTRIAL APPLICABILITY
[0059]Numerous modifications to the present disclosure will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is presented for the purpose of enabling those skilled in the art to make and use the invention. The exclusive rights to all modifications which come within the scope of the appended claims are reserved.
Claims
We claim:
1. A sole plate for a sole structure of an article of footwear, the sole plate having:
a forefoot region including a toe end at a distal end of the forefoot region, a midfoot region, and a heel region including a heel end at a distal end of the heel region;
a medial side and a lateral side;
an outer edge;
a widest section; and
a narrowest section,
wherein the outer edge includes a first plurality of peaks and a first plurality of valleys that are located on the lateral side of the forefoot region, and
wherein the first plurality of peaks and the first plurality of valleys are disposed between the widest section of the sole plate and the toe end of the sole plate.
2. The sole plate of
3. The sole plate of
4. The sole plate of
wherein the plurality of ribs extend in the direction of the central longitudinal plane.
5. The sole plate of
wherein the curved portion is an anterior curved portion, and
wherein the rear portion is generally flat or straight.
6. The sole plate of
7. The sole plate of
8. The sole plate of
9. The sole plate of
wherein the first aperture is disposed closer to the toe end of the sole plate than the second aperture.
10. The sole plate of
11. A sole plate for a sole structure of an article of footwear having a lateral side and a medial side, the sole plate having:
a forefoot region including a toe end at a distal end of the forefoot region;
a heel region including a heel end at a distal end of the heel region; and
a midfoot region that extends between the forefoot region and the heel region,
wherein an outer edge defines a widest section, a narrowest section, and a plurality of peaks and a plurality of valleys,
wherein at least half of the peaks are disposed on the lateral side of the sole plate between the widest section and the toe end, and
wherein the peaks disposed on the lateral side of the sole plate between the widest section and the toe end define a smaller radius of curvature than the peaks that are not disposed on the lateral side of the sole plate between the widest section and the toe end.
12. The sole plate of
13. The sole plate of
14. The sole plate of
15. The sole plate of
wherein the first rib and the second rib extend from the forefoot region to the heel region, and
wherein the third rib is entirely disposed between the widest section and the toe end of the sole plate.
16. A sole plate for a sole structure of an article of footwear having a medial side and a lateral side, the sole plate having:
a forefoot region including a toe end at a distal end of the forefoot region, a midfoot region, and a heel region including a heel end at a distal end of the heel region;
an outer edge defining a widest section and a narrowest section;
a plurality of ribs; and
a plurality of apertures,
wherein the lateral side of the outer edge between the widest section and the toe end includes at least three peaks and at least two valleys, and
wherein a side profile of the sole plate includes a curved portion and a rear portion.
17. The sole plate of
18. The sole plate of
19. The sole plate of
wherein the first aperture is disposed closer to the toe end than the second aperture,
wherein the plurality of ribs includes a first rib and a second rib,
wherein a first end of the first rib and a first end of the second rib are disposed between the widest section and the toe end,
wherein a second end of the first rib and a second end of the second rib are disposed between the narrowest section and the heel end,
wherein the first aperture is disposed between the first rib and the second rib, and
wherein the second aperture is disposed between the first rib and the second rib.
20. The sole plate of