US20260002714A1
CASCADE REFRIGERANT LINE SET
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Vertiv Corporation
Inventors
Andrew Nathan Cole, Caryl Elise Kindig
Abstract
A refrigeration line set is provided including a gas line with first and second openings formed through a sidewall thereof. A liquid line includes exterior sections and an interior section extending through the gas line. A connection unit is positioned at each opening in the gas line, and each connection unit includes a line fitting attached to an end of the interior section of the liquid line, and a cap attached to an end of an exterior section of the liquid line and fixed to the sidewall of the gas line around the opening.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001]This application claims the benefit of U.S. Provisional Application 63/666,473, filed in the United States Patent and Trademark Office on Jul. 1, 2024.
BACKGROUND
1. Field
[0002]Apparatuses and methods consistent with example embodiments relate to liquid and vapor lines in a refrigeration circuit, and, more specifically, to coaxial liquid and vapor lines in a refrigeration circuit.
2. Description of Related Art
[0003]
[0004]Many refrigeration circuits are installed such that the condenser is on a roof and liquid and vapor lines are required between the outside condenser and the remainder of the circuit, located inside. As a number of units in a building increases, roof space becomes tight, and the requirements for piping from the roof units increase the costs of installation and may limit the number of units that can be installed.
SUMMARY OF EXAMPLE EMBODIMENTS
[0005]Example embodiments may address at least the above problems and/or disadvantages and other disadvantages not described above. Also, example embodiments are not required to overcome the disadvantages described above, and may not overcome any of the problems described above.
[0006]According to an aspect of an example embodiment, a refrigeration circuit may comprise: a condenser; an evaporator; and a line set extending from the condenser to the evaporator and comprising: a gas line comprising: a first end connected to the condenser, and a second end connected to the evaporator; a liquid line comprising a first end connected to the condenser a second end connected to the evaporator, and an interior section, disposed between the first end and the second end and running through an interior of the gas line.
[0007]According to an example implementation, the liquid line may enter the interior of the gas line via a first opening in the gas line and exit from the interior of the gas line via a second opening in the gas line, and the line set may further comprise a first connection unit sealing the first opening in the gas line around the liquid line and a second connection unit sealing the second opening in the gas line around the liquid line.
[0008]According to an aspect of an example embodiment, a refrigeration circuit leak detection system may comprise: the refrigeration circuit, wherein the liquid line extends from the condenser, through a first opening in a sidewall of the gas line, through the interior of the gas line, through a second opening in the sidewall of the gas line, and to the evaporator; a first temperature sensor configured to detect a first temperature of gas in the gas line adjacent to the first opening; a second temperature sensor configured to detect a second temperature of gas in the gas line adjacent to the second opening; and a controller comprising: a non-volatile memory storing instructions thereon, and at least one hardware processor coupled to the memory and configured to execute the instructions and thereby: receive a first detected temperature from the first temperature sensor; receive a second detected temperature from the second temperature sensor; determining a temperature change between the first detected temperature and the second detected temperature; comparing the temperature change to a threshold; and outputting an alert based on the temperature change being greater than the threshold.
[0009]According to an aspect of an example embodiment, a connection unit of a refrigeration line set may comprise: a cap comprising: a tube element configured to be attached around an end of a first liquid line section, and a flange element extending radially outward from the tube element; a line fitting comprising: a first fitting element configured to be attached to the tube element, a second fitting element configured to be attached around an end of a second liquid line section, and a connecting element disposed between the first fitting element and the second fitting element and providing a sealed connection between the first fitting element and the second fitting element.
[0010]According to an example implementation, the connecting element may be rotatably connected to the first fitting element and to the second fitting element.
[0011]According to an example implementation, the connecting element may be removably connectable to the first fitting element and to the second fitting element.
[0012]According to an example implementation, the connection unit may further: a flange clamp configured to clamp the flange element of the cap to a flange attached around an opening in a gas line.
[0013]According to an aspect of an example embodiment, a refrigeration line set may comprise: a gas line comprising an opening formed through a sidewall thereof; a liquid line comprising: exterior first liquid line section, and interior second liquid line section disposed within the gas line; and the connection unit, wherein: the tube element is attached around the end of the first liquid line section, the flange element is sealed to the sidewall of the gas line around the opening, and the second fitting element is attached around the end of the second liquid line section.
[0014]According to an example implementation, the connection unit may further comprise: a gas line flange fixed to the sidewall of the gas line around the opening, and a flange clamp attaching the flange element to the gas line flange.
[0015]According to an example implementation, the refrigeration circuit may further comprise: a temperature sensor disposed to sense a temperature within the gas line adjacent to the connection unit.
[0016]According to an aspect of an example embodiment, a method of assembling a refrigeration line set may comprise: sealing a cap to an end of an exterior section of a liquid line; sealing a line fitting to an end of an interior section of the liquid line; extending the interior section of the liquid line into a gas line via an opening in a sidewall of the gas line; sealing the cap to the line fitting, thereby connecting the exterior section of the liquid line to the interior section of the liquid line; and sealing the cap to the sidewall of the gas line around the opening therein.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]The above and/or other aspects will become apparent and more readily appreciated from the following description of example embodiments, taken in conjunction with the accompanying drawings, in which:
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DETAILED DESCRIPTION
[0024]Reference will now be made in detail to example embodiments which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In this regard, the example embodiments may have different forms and may not be construed as being limited to the descriptions set forth herein.
[0025]It will be understood that the terms “include,” “including,” “comprise,” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0026]It will be further understood that, although the terms “first,” “second,” “third,” etc., may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections may not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section.
[0027]As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
[0028]Various terms are used to refer to particular system components. Different companies may refer to a component by different names—this document does not intend to distinguish between components that differ in name but not function.
[0029]Matters of these example embodiments that are obvious to those of ordinary skill in the technical field to which these example embodiments pertain may not be described herein in detail.
[0030]As discussed above,
[0031]
[0032]In the example embodiment of
[0033]The gas line 101 may, for example, be copper or another material, as would be understood by one of skill in the art, which can provide the strength to support the high pressure of the gas in the gas line 101. The gas line 101 includes openings therein, and the one or more connection units attached thereto, in those regions in which the liquid line enters and exits.
[0034]The liquid line 202 includes an exterior line sections that are external to the gas line 101 and an interior line section that extends within the gas line 101. The exterior line sections of the liquid line 202 may be copper or another material, as would be understood by one of skill in the art, which can provide the strength to support the high pressure in the liquid line. The interior line section however, may be made from plastic, rubber, nylon, cross-linked polyethylene, or another comparatively soft and/or flexible material, due to the positioning of the liquid line 202 within the gas line 101 which enables the surrounding gas line 101 to provide the necessary high pressure strength.
[0035]As shown in
[0036]As would be understood by one of skill in the art, a liquid line is the largest and fastest possible source of a leak in a refrigeration circuit. Thus, having a portion of the liquid line 202 internal to the gas line 101 helps protect that portion of the liquid line 202 from damage and may aid in reducing the possibility of a leak.
[0037]In an implementation in which a portion of the liquid line 202 is internal to the gas line 101, there may be up to a fifty percent reduction in an amount of space required for installation per unit. This may be particularly beneficial for use in large, densely populated data centers. The combination of the liquid and gas lines 101 may also contribute to a reduction in installation costs at least with respect to the cost of support components, insulation, and clamps, for example.
[0038]The controller may be a computer 600, as shown in
[0039]The system bus 603 can be any of several types of bus structures including a memory bus or memory controller, a peripheral bus or external bus, and/or a local bus using any of a variety of available bus architectures including, but not limited to, Industrial Standard Architecture (ISA), Micro-Channel Architecture (MSA), Extended ISA (EISA), Intelligent Drive Electronics (IDE), VESA Local Bus (VLB), Peripheral Component Interconnect (PCI), Card Bus, Universal Serial Bus (USB), Advanced Graphics Port (AGP), Personal Computer Memory Card International Association bus (PCMCIA), Firewire (IEEE 1394), and Small Computer Systems Interface (SCSI).
[0040]The system memory 602 may include volatile memory and nonvolatile memory.
[0041]A basic input/output system (BIOS), containing basic routines to transfer information between elements within the computer, such as during start-up, may be stored in nonvolatile memory. By way of non-limiting example, nonvolatile memory may include read only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM), flash memory, or nonvolatile random access memory (RAM) (e.g., ferroelectric RAM (FeRAM). Volatile memory may include random access memory (RAM), which may act as an external cache memory. By way of non-limiting example, RAM is available in many forms such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDR SDRAM), enhanced SDRAM (ESDRAM), Synchlink DRAM (SLDRAM), direct Rambus RAM (DRRAM), direct Rambus dynamic RAM (DRDRAM), and Rambus dynamic RAM.
[0042]The computer may also include removable and/or non-removable, volatile and/or non-volatile computer storage media, for example, a disk storage. A disk storage may include, but is not limited to, a magnetic disk drive, floppy disk drive, tape drive, Jaz drive, Zip drive, LS-100 drive, flash memory card, and a memory stick. Disk storage also may include storage media separately or in combination with other storage media including, but not limited to, an optical disk drive such as a compact disk ROM device (CD-ROM), CD recordable drive (CD-R Drive), CD rewritable drive (CD-RW Drive) or a digital versatile disk ROM drive (DVD-ROM). To facilitate connection of the disk storage devices to a system bus, a removable or non-removable interface may be used.
[0043]A function of the controller is to monitor temperature data received from the temperature sensors and, based on the temperature data, determine whether there is a change in temperature which may indicate a leak, and output information including, but not limited to an alert.
[0044]
[0045]The liquid in the liquid line runs in a direction opposite to the direction in which the gas in the gas line runs. Therefore, if there is a leak in the liquid line leaking into the gas line, the leaked liquid will cool the vapor as it flows by, and this change in temperature may be detected by the temperature sensors. The predetermined threshold may be set such that any change in the temperature that is not otherwise accounted for by the environment will cause the controller to output an alert.
[0046]The alert(s) output from the controller may be output to any of a variety of different apparatuses, including, but not limited to, an existing controller of the refrigeration circuit, an existing building or system controller (not shown), and a user interface which may be part of or directly connected to the controller, part of or directly connected to an existing controller of the refrigeration circuit, part of or directly connected to an existing building or system controller, or a separate user interface. A user interface to which the alert(s) are output may include one or more of a display screen, a speaker, and one or more visual outputs including, but not limited to light emitting diodes (LEDs). The alert(s) may all be output to a same apparatus or to different apparatuses. The outputting may be executed via a hardware wired connection, or wirelessly.
[0047]
[0048]The exterior line section 202a of the liquid line extends through an opening 303 in the gas line 101, and an end of the exterior line section 202a of the liquid line is thus positioned within the gas line 101. A first connection unit 300 provides a connection between the opening 303 in the gas line 101 and the exterior line section 202a of the liquid line. A second connection unit 350 is disposed within the gas line 101. The second connection unit 350 connects the end of the exterior line section 202a of the liquid line to an end of an interior line section 202b of the liquid line.
[0049]The first connection unit 300 may provide an air-tight seal between the exterior of the exterior line section 202a of the liquid line and the opening 303 in the gas line. The first connection unit includes a first fitting 301 including a flange 304 connected around the opening 303 in the gas line 101. The first fitting 301 also includes a first tube 305 attached to the exterior line section 202a of the liquid line. The flange 304 may be fixed to the gas line 101 via soldering or brazing and may provide an air-tight seal to the gas line 101. The first fitting 301 may be made from copper, brass, steel, stainless steel, or another material as would be understood by one of skill in the art. The first fitting 301 also includes an opening 306 running therethrough, through the first tube 305 and the flange 304, and the exterior line section 202a of the liquid line extends through the opening 306. The first tube 305 of the fitting 301 may be crimped around the exterior line section 202a of the liquid line with heat reacting glue forming a seal between the interior of the tube 305 and an outer circumference of the exterior line section 202a. Alternately, the first tube 305 of the first fitting 301 may be brazed or soldered around the outer circumference of the exterior line section 202a, may be compressed around the exterior line section 202a, may be connected with an Army-Navy (AN) fitting, via pipe threads, or by welding, thereby sealing an interior of the first tube 305 around the outer circumference of the exterior line section 202a. Of course, the first tube 305 may be sealed around the outer circumference of the exterior line section 202a in another air-tight manner, as would be understood by one of skill in the art.
[0050]As shown in
[0051]As also illustrated in
[0052]Installation of the combined gas/liquid line set of the example embodiment of
[0053]
[0054]The connection unit 400 includes a sanitary flange 404 attached to an opening 403 in the gas line 101; a sanitary cap 408 connected to the exterior line section 202a of the liquid line and to the sanitary flange 404; and a line fitting 401 connecting the sanitary cap 408 to the interior line section 202b of the liquid line. The opening 403 in the gas line may be an exit nipple, and the sanitary flange 404 may be made from stainless steel which may be welded, soldered, or brazed to the opening 403 in the gas line 101. The sanitary cap 408 includes a tube element 406 and a flange element 405 extending radially outward from the tube element 406. The sanitary cap 408 may be attached to the tube element 406 by hand tightening using a screw with a handle attached thereto. The flange element 405 is connected to the sanitary flange 404. As shown in
[0055]Installation of the combined gas/liquid line set of the example embodiment of
[0056]It may be understood that the example embodiments described herein may be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each example embodiment may be considered as available for other similar features or aspects in other example embodiments.
[0057]While example embodiments have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.
Claims
What is claimed is:
1. A refrigeration circuit comprising:
a condenser;
an evaporator; and
a line set extending from the condenser to the evaporator and comprising:
a gas line comprising: a first end connected to the condenser, and a second end connected to the evaporator;
a liquid line comprising a first end connected to the condenser a second end connected to the evaporator, and an interior section, disposed between the first end and the second end and running through an interior of the gas line.
2. The refrigeration circuit according to
wherein the liquid line enters the interior of the gas line via a first opening in the gas line and exits from the interior of the gas line via a second opening in the gas line, and
wherein the line set further comprises a first connection unit sealing the first opening in the gas line around the liquid line and a second connection unit sealing the second opening in the gas line around the liquid line.
3. A refrigeration circuit leak detection system comprising:
the refrigeration circuit according to
a first temperature sensor configured to detect a first temperature of gas in the gas line adjacent to the first opening;
a second temperature sensor configured to detect a second temperature of gas in the gas line adjacent to the second opening; and
a controller comprising: a non-volatile memory storing instructions thereon, and at least one hardware processor coupled to the memory and configured to execute the instructions and thereby:
receive a first detected temperature from the first temperature sensor;
receive a second detected temperature from the second temperature sensor;
determining a temperature change between the first detected temperature and the second detected temperature;
comparing the temperature change to a threshold; and
outputting an alert based on the temperature change being greater than the threshold.
4. A connection unit of a refrigeration line set, the connection unit comprising:
a cap comprising:
a tube element configured to be attached around an end of a first liquid line section, and
a flange element extending radially outward from the tube element;
a line fitting comprising:
a first fitting element configured to be attached to the tube element,
a second fitting element configured to be attached around an end of a second liquid line section, and
a connecting element disposed between the first fitting element and the second fitting element and providing a sealed connection between the first fitting element and the second fitting element.
5. The connection unit according to
6. The connection unit according to
7. The connection unit according to
a flange clamp configured to clamp the flange element of the cap to a flange attached around an opening in a gas line.
8. A refrigeration line set comprising:
a gas line comprising an opening formed through a sidewall thereof;
a liquid line comprising: exterior first liquid line section, and interior second liquid line section disposed within the gas line; and
the connection unit according to
the tube element is attached around the end of the first liquid line section,
the flange element is sealed to the sidewall of the gas line around the opening, and
the second fitting element is attached around the end of the second liquid line section.
9. The refrigeration line set according to
a gas line flange fixed to the sidewall of the gas line around the opening, and
a flange clamp attaching the flange element to the gas line flange.
10. The refrigeration circuit according to
a temperature sensor disposed to sense a temperature within the gas line adjacent to the connection unit.
11. A method of assembling a refrigeration line set, the method comprising:
sealing a cap to an end of an exterior section of a liquid line;
sealing a line fitting to an end of an interior section of the liquid line;
extending the interior section of the liquid line into a gas line via an opening in a sidewall of the gas line;
sealing the cap to the line fitting, thereby connecting the exterior section of the liquid line to the interior section of the liquid line; and
sealing the cap to the sidewall of the gas line around the opening therein.