US20260026660A1
COUNTERMOUNT DISPENSERS
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
GOJO Industries, Inc.
Inventors
Donald R. Harris, Christopher M. Gorman, Shelby J. Buell, Nick E. Ciavarella
Abstract
Counter-mount soap dispensers are disclosed herein. An exemplary counter-mount soap dispenser system includes a base housing. The base housing is configured to receive a supply of soap. The base housing includes a processor; memory; motor control circuitry; an object sensor input, and power circuitry located in the base housing. The system includes a pump pod located away from the base housing. The pump pod includes a pod housing, a pump and a motor located in the housing. The pump pod further includes a liquid inlet connector in fluid connection with a pump inlet and one or more fluid outlet connectors in fluid communication with a pump outlet. The pump pod further includes an electrical connector for electrically connecting the pump motor to the motor control circuitry. The pump pod is located at least a foot from the base housing.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001]This application claims priority to and any benefit of U.S. Provisional Application No. 63/676,002, filed Jul. 26, 2024, the content of which is incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION
[0002]The below counter portions of counter-mount soap dispenser are typically mounted to the shank that extends from the soap dispensing spout. These counter-mount soap dispensers suffer from a number of problems. In high traffic flow airports, for example, the restrooms are very busy and a lot of people have luggage with rollers. When people go to the sink to wash their hands, they often push their rollable luggage up under the counter. When the luggage strikes the counter-mount soap dispenser, the counter-mount soap dispenser may be damaged, put out of commission, or worse leak their contents. Having a counter-mount soap dispenser out of commission in high volume traffic flow areas is highly problematic as it causes delay, irritates users and may result in vandalism that causes extra janitorial work.
[0003]In addition, modern state of the art counter-top designs have resulted in decreased real estate under the counter, and/or leaves the under counter portions of the counter-mount soap dispensers exposed, which is often unsightly.
[0004]In addition, in high volume traffic areas, mechanical components, such as, for example, pumps and check valves, may wear out. When pumps wear out, they may not dispense the correct amount of fluid, they may leak, or simply stop operating. When this occurs, the entire counter-mount soap dispenser (or at least the below counter portion of the counter-mount soap dispenser) is typically replaced. Replacing the counter-mount soap dispenser is costly and time consuming.
SUMMARY OF THE INVENTION
[0005]Counter-mount soap dispensers are disclosed herein. An exemplary counter-mount soap dispenser system include a base housing. The base housing is configured to receive a supply of soap. The base housing includes a processor; memory; motor control circuitry; an object sensor input, and power circuitry located in the base housing. The system includes a pump pod located away from the base housing. The pump pod includes a pod housing, a pump and a motor located in the housing. The pump pod further includes a liquid inlet connector in fluid connection with a pump inlet and one or more fluid outlet connectors in fluid communication with a pump outlet. The pump pod further includes an electrical connector for electrically connecting the pump motor to the motor control circuitry. The pump pod is located at least a foot from the base housing.
[0006]An exemplary pump pod for a counter-mount dispenser system includes a housing, a pump and a motor located in the housing, a liquid inlet connector in fluid connection with a pump inlet, one or more fluid outlet connectors in fluid communication with a pump outlet and an electrical connector for electrically connecting the pump motor to the motor control circuitry.
[0007]Another exemplary counter-mount soap dispenser system includes a base housing that is configured to receive a supply of soap. A processor, memory, motor control circuitry, an object sensor input, and power circuitry are located in the base housing. The system includes a pump pod. The pump pod includes a housing. A pump and a motor are located in the housing. The pump pod includes a liquid inlet connector in fluid connection with a pump inlet and one or more fluid outlet connectors in fluid communication with a pump outlet. An electrical connector for electrically connecting the pump motor to the motor control circuitry is also included. The pump pod is located at least a foot from the base housing. A liquid supply tube extends from the base housing to the pump pod to place the fluid supply in the base housing in fluid communication with the pump in the pump pod. The system includes a soap dispensing spout. A fluid outlet tube extends from the pump pod and is configured to extend through the soap dispensing spout, and an object sensor located in the soap dispensing spout is also included.
BRIEF DESCRIPTION OF DRAWINGS
[0008]To further clarify various aspects of the present disclosure, a more particular description of inventive concepts will be made by reference to various aspects of the appended drawings. It is appreciated that these drawings depict only typical embodiments of the present disclosure and are therefore not to be considered limiting of the scope of the disclosure. Moreover, while the figures can be drawn to scale for some embodiments, the figures are not necessarily drawn to scale. Features and advantages of the present disclosure will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0030]The following description refers to the accompanying drawings, which illustrate specific aspects of the present disclosure.
[0031]As described herein, when one or more components are described as being connected, joined, affixed, coupled, attached, or otherwise interconnected, such interconnection may be direct as between the components or may be indirect such as through the use of one or more intermediary components. Also as described herein, reference to a “member,” “component,” or “portion” shall not be limited to a single structural member, component, or element but can include an assembly of components, members, or elements. Also as described herein, the terms “substantially” and “about” are defined as at least close to (and includes) a given value or state (preferably within 10% of, more preferably within 1% of, and most preferably within 0.1% of).
[0032]“Circuit communication” as used herein indicates a communicative relationship between devices. Direct electrical, electromagnetic and optical connections and indirect electrical, electromagnetic and optical connections are examples of circuit communication. Two devices are in circuit communication if a signal from one is received by the other, regardless of whether the signal is modified by some other device. For example, two devices separated by one or more of the following—amplifiers, filters, transformers, optoisolators, digital or analog buffers, analog integrators, other electronic circuitry, fiber optic transceivers or satellites—are in circuit communication if a signal from one is communicated to the other, even though the signal is modified by the intermediate device(s). As another example, an electromagnetic sensor is in circuit communication with a signal if it receives electromagnetic radiation from the signal. As a final example, two devices not directly connected to each other, but both capable of interfacing with a third device, such as, for example, a CPU, are in circuit communication.
[0033]Also, as used herein, voltages and values representing digitized voltages are considered to be equivalent for the purposes of this application, and thus the term “voltage” as used herein refers to either a signal, or a value in a processor representing a signal, or a value in a processor determined from a value representing a signal.
[0034]“Signal”, as used herein includes, but is not limited to one or more electrical signals, analog or digital signals, one or more computer instructions, a bit or bit stream, or the like.
[0035]“Logic,” synonymous with “circuit” as used herein includes, but is not limited to hardware, firmware, software and/or combinations of each to perform a function(s) or an action(s). For example, based on a desired application or needs, logic may include a software controlled microprocessor or microcontroller, discrete logic, such as an application specific integrated circuit (ASIC) or other programmed logic device. Logic may also be fully embodied as software. The circuits identified and described herein may have many different configurations to perform the desired functions. The exemplary methodologies provide instructions for creating logic to control desired functions.
[0036]The inventive concepts disclosed and claimed herein are not limited to the particular values or ranges of values used to describe the embodiments disclosed herein.
[0037]
[0038]Base housing 130 is configured to receive a replaceable refill unit 122. In some embodiments, counter-mount dispenser system 100 includes a refillable reservoir instead of the refill unit 122, or a combination of a refillable reservoir (not shown) and a replaceable refill unit. Exemplary embodiments of the inventive concepts described herein may be used with these systems or other system not expressly described.
[0039]Counter-mount soap dispensing system 100 includes a soap dispensing spout 110 and an object sensor 112. Object sensor 112 may be, for example, an infrared (“IR”) sensor that is used to detect when a hand is located in a position to receive a dose of soap. Soap dispensing spout 112 includes a shank 114 that extends through countertop 102 and is used to secure soap dispensing spout 112 to the countertop. Shank 114 is hollow and includes a passageway that extends from below the counter to the tip of the spout 110.
[0040]Soap dispenser system 100 includes a pump pod 140. Pump pod 140 is configured to be located very close to shank 114 and preferably is connected to shank 114. Optionally, exemplary pump pod 140 can be mounted away from the shank, such as, being mounted to back wall 103. Because the pump pod 140 has a smaller profile, pump pod 140 can be connected to shank 114 and does not suffer the problems associated with the entire under counter mountain system connected to the Shank 114. Thus, even when connected to the shank, pump pod 140 is not likely to be accidentally damaged. Similarly, connecting the pump pod 140 to the back wall 103 would also prevent pump pod 140 from being contacted and damaged, by, for example, a rolling suitcase. Both positions also limit the likelihood that the pump pod 140 will receive direct spray from a pressure washer during cleaning of the restroom.
[0041]Pump pod 140 includes an electrical connector (not shown) for connecting to cable 146. Cable 146 places a pump motor (not shown) in the pump pod 140 in circuit communication with motor control circuitry (not shown) located in base unit 130. In addition, pump pod 140 includes a liquid inlet connector (not shown) that connects to liquid supply conduit 142. Liquid supply conduit 142 places a pump (not shown) located in pump pod 140 in fluid communication with liquid in refill unit 122. An optional one-way valve 180 is located in the liquid supply path. The optional one-way valve 180 may be located in the supply conduit 142, in the pump inlet (not shown), inside of the pump pod 140, or outside of the pump pod 140. Pump pod 140 includes a fluid outlet connector (not shown) for connecting to dispensing tube 144. Dispensing tube 144 extends from pump pod 140 up through the hollow shank 114 to the end of soap dispensing spout 110. As described in more detail below, pump pod 140 may be configured to pump liquid, a liquid/air mixture, or liquid and air separately. If pump pod 140 is configured to pump liquid and air separately, an additional fluid outlet connector (not shown) is required, as well as a second dispensing tube (not shown).
[0042]Pump pod 140 is configured to be readily removable and replaceable. In prior art systems, when a pump wears out or fails, the entire system, or at least the undercounter portion of the system is typically replaced. Replacing the system involves replacing the costly electronics, requires a trained installer, requires significant time, requires maintaining a supply of back-up counter-mount soap dispensers, and often results in lengthy downtime. The pump pods disclosed herein contain a housing configured to readily mounted. Located inside the housing is liquid pump, a foam pump or a liquid and air pump. If a pump fails or wears out, the pump pod is removed and replaced. This is cheaper than replacing the entire soap dispenser system, requires less costly inventory, and the pump pod can be easily replaced by janitorial staff.
[0043]As discussed below, the pump pods disclosed herein are configured to be readily removable and replaceable. Preferably, no tools are required. In addition, as discussed in more detail below, in some embodiments, the pump pods are configured to be removed/installed with a single hand, which is desirable, since the shank 114 is typically located behind the sink basin.
[0044]The counter-mount systems may include a “pump run” or pump/system prime input, such as a momentary contact pushbutton. The pump run allows one to easily trouble shoot the dispenser if it is not operating. The janitor or service technician can simply push the pump run pushbutton to see if the pump runs or if it is broken. If the pump does not operate, the pump is likely broken, and the janitor may simply replace the pump pod. If the pump operates, the problem is with a different part of the system. In addition, when a new refill is installed, or after the initial installation, the pump run pushbutton may be manually activated until soap is dispensed out of the spout to prime the soap dispensing system. The pump run pushbutton is also useful if the system refill unit or reservoir runs out of soap prior to being filled up or having the refill unit replaced. When the reservoir or refill unit runs dry, air may be pulled into the fluid flow path. Air in the fluid flow path may give the impression that the system is broken because no soap is dispensed when the hand sensor is activated. Activating the pump run allows the system to be purged of air. Also, using the hand sensor to cause the pump to operate to move the air out of the system is time consuming. The “pump run” input may also be referred to herein as a pump prime or system prime. Optionally, the pump prime input may be located on, or proximate, the below counter unit 102, such as, for example, on the base housing 130. In some instances, the pump run or pump prime input may be located remotely and placed in a convenient location, or in a location that is known to the janitorial staff, but not to the general public.
[0045]Exemplary liquid and fluid connectors may be any type of connector, such as, for example, quick connectors, friction fit connectors, shark-bite® connectors, ¼ turn Luer Lock connectors, smooth barb connectors, and the like. Preferably the connector is a quick connector that does not require tools to connect and disconnect.
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[0052]Pump pod 500 includes pump 510 and motor 512 located in its interior. Pump pod 500 may be exemplary of any of the pump pods disclosed herein. Pump 510 may be a liquid pump, a foam pump, or a liquid and air pump. In some embodiments, pump 510 is a sequentially activated multi-diaphragm pump, such as those shown and disclosed in U.S. Pat. No. 11,596,273 which are incorporated herein by reference. The exemplary pumps may be configured to pump liquid only, to pump liquid and air, to combine and pump liquid and air as a foam, or to pump liquid and pump air separately.
[0053]Pump 510 includes a liquid inlet 512 and a liquid outlet 514. A liquid inlet connector 520 is secure to housing 502. Liquid inlet connector 520 is placed in fluid communication with liquid inlet 512 through conduit 522. An optional one-way valve 550 is placed in the fluid flow path between liquid inlet connector 520 and pump inlet 512. Optionally, one-way valve 550 may be placed inside the pump pod housing 502 or outside the pump pod housing 502. Optionally one-way valve 550 may be as close to pump inlet 512 as possible. Optionally one-way valve 550 may be placed in the pump inlet 512. Optionally, optional one-way valve 550 may be placed on the downstream side of pump 520. Pump pod 500 includes a liquid outlet connector 530 which is placed in fluid communication with pump outlet 514 by conduit 532.
[0054]Liquid inlet connector 520 and liquid outlet connector 530 may be, for example, the connectors described above or any other connector for connecting pump pod 500 to tubbing used to carry fluid to or from pump pod 500. Preferably, the connectors 520, 530 are quick connect connectors that do not require tools to connect and disconnect the connectors from liquid inlet conduits (not shown) and liquid outlet conduits (not shown).
[0055]In addition, pump pod 500 includes an electrical connector 504. Electrical connector 504 is in circuit communication with motor 512 through cable 501. An optional pump run input 540 is secured to pump housing 502. Pump run input is in circuit communication with connector 504 through cable 541. Pump run input 540 may be a pushbutton, or other momentary contact element. Pump run input 540 causes the pump to operate. Pump run input 540 may be used to test the pump to ensure that the pump is operating and pumping fluid. In addition, pump run input 540 may be used to prime the counter-mount soap dispenser system (not shown).
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[0057]The control circuitry 600 may include a power supply (not shown) that is used to power the counter-mount dispenser. Power may be provided by a battery-on-the-refill (not shown). In some embodiments, control circuitry includes a back-up power pack 630 that may be used to power the counter-mount dispenser, or aid in powering the counter-mount dispenser, during periods of high use. Back-up power pack 630 may be one or more batteries that are configured to last the lifetime of the dispenser and may be used in conjunction with refill units that include batteries-on-the-refill (not shown).
[0058]Control circuitry 600 may be mounted on one or more circuit boards 602. Control circuitry 600 includes a power port 620. Power port 620 connects to one or more power sources and conditioners. Energy is provided to the power circuitry 622. Power circuitry 622 includes power conditioning circuitry and may include one or more storage devices, such as, for example, one or more capacitors.
[0059]Power circuitry 622 may be used to power any of the electrical components in the dispenser system, including for example, motor controller 660, object sensor 112, processor 606, one or more indicators (not shown), and any other electrical components required for dispenser products as described herein. Motor controller 660 provides power to pump motor 412.
[0060]Object sensor 112 senses when an object, such as, for example, a hand, is placed beneath the soap dispensing spout 110. An exemplary object sensor 112 is an IR sensor and includes an IR emitter and an IR receiver. Object sensor 112 is in circuit communications with processor 606. When an object is detected in the detection zone of sensor, the processor causes the motor controller 660 to power pump/motor 512 to dispense dose of fluid.
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[0062]Pump pod 700 includes a second shank mount 720. Second shank mount 720 includes two wings 722. The wings 722 extend along an outwardly opening angle. Second shank mount 720 includes a cylindrical opening 724. Cylindrical opening 724 is slightly smaller than a bracket (not shown) that pump pod 720 connects to. The bracket (not shown) is connected to the shank (not shown). Second shank mount 720 is resilient member and is biased to its original position shown in
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[0065]Pump pod 900 includes a second shank mount 920. Second shank mount 920 includes two wings 922. The wings 922 extend along an outwardly opening angle. Second shank mount 920 includes a cylindrical opening 924. Cylindrical opening 924 is slightly smaller than the shank that pump pod 920 connects to. Second shank mount 920 is resilient member and is biased to its original position shown in
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[0068]Pump pod 1100 includes a second shank mount 1120. Second shank mount 1120 includes two wings 1122. The wings 1122 extend along an outwardly opening angle. Second shank mount 1120 includes a cylindrical opening 1124. Cylindrical opening 1124 is slightly smaller than the shank that pump pod 1120 connects to. Second shank mount 1120 is resilient member and is biased to its original position. When shank mount 1120 is pushed over a shank (not shown), the wings 1122 flex outward and expand cylindrical opening 1124 until the shank is located in the cylindrical opening 1124. Because shank mount 1120 is resiliently biased toward its original position, it grips the shank and retains the pump pod 1100 in place.
[0069]Pump pod 1100 includes a pump 1134, a pump motor 1130, a one-way liquid inlet valve 1170, a liquid inlet connector 1150, a foaming chamber 1160, and a fluid outlet connector (not shown). Pump pod 1100 includes a first opening (not shown) for an electrical connection to motor 1130, a second opening 1101 for connecting a liquid inlet tube (not shown) to liquid inlet connector 1150, and a third opening 1103 for connecting the fluid outlet connector 1162. Pump pod 1100 may include additional openings configured to accept other pump configurations, as well as an optional drain opening 1104. Pump 1134 pumps liquid and air that mix together as it is leaving the pump. The liquid and air are mixed in foaming chamber 1160 and is dispensed through fluid outlet connector (not shown) and dispensed out of the soap dispenser (not shown).
[0070]In some embodiments, the base housing (not shown) is completely devoid of any mechanical components that are prone to wearing out. In some embodiments, the base housing contains mechanical components that connect the base housing to the refill unit, but do not get worn out from replacing the refill unit.
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[0073]Pump pod 1300 illustrates a liquid conduit 1340 for placing a reservoir (not shown) in a base (not shown) in fluid communication with pump 1404 (
[0074]Housing 1302 includes an opening or slot 1315 that is configured to receive various pump outlet configurations. The opening 1315 is formed in housing portion 1304 and 1306. The opening 1315 may be formed in only one of the housing portions. When the housing portions 1304, 1306 are coupled together, they retain a pump configuration member 1416. The exemplary configuration illustrated in
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[0077]While various inventive aspects, concepts and features of the inventions may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. It is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Unless expressly excluded herein, all such combinations and sub-combinations are intended to be within the scope of the present inventions. Still further, while various alternative embodiments as to the various aspects, concepts and features of the inventions—such as alternative materials, structures, configurations, methods, circuits, devices and components, software, hardware, control logic, alternatives as to form, fit and function, and so on—may be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts or features into additional embodiments and uses within the scope of the present inventions even if such embodiments are not expressly disclosed herein. Additionally, even though some features, concepts or aspects of the inventions may be described herein as being a preferred arrangement or method, such description is not intended to suggest that such feature is required or necessary unless expressly so stated. Still further, exemplary or representative values and ranges may be included to assist in understanding the present disclosure; however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated. Moreover, while various aspects, features and concepts may be expressly identified herein as being inventive or forming part of an invention, such identification is not intended to be exclusive, but rather there may be inventive aspects, concepts and features that are fully described herein without being expressly identified as such or as part of a specific invention. Descriptions of exemplary methods or processes are not limited to inclusion of all steps as being required in all cases, nor is the order in which the steps are presented to be construed as required or necessary unless expressly so stated.
Claims
What is claimed is:
1. A counter-mount dispenser system comprising:
a base housing:
the base housing configured to receive a supply of liquid;
a processor; memory; motor control circuitry; an object sensor input, and power circuitry located in the base housing;
a pump pod separate from the base housing;
the pump pod comprising:
a housing;
a shank connector secured to the pump housing;
a pump and a motor located in the housing;
a liquid inlet connector in fluid connection with a pump inlet;
one or more fluid outlet connectors in fluid communication with a pump outlet;
an electrical connector for electrically connecting the pump motor to the motor control circuitry; and
wherein the shank connector is configured to secure the pump pod in a first position with respect to a shank;
wherein the pump pod is located at least a foot from the base housing.
2. The counter-mount dispenser system of
3. The counter-mount dispenser system of
4. The counter-mount-dispenser system of
5. The counter-mount dispenser system of
6. The counter-mount dispenser system of
7. The counter-mount dispenser system of
8. The counter-mount dispenser system of
9. The counter-mount dispenser system of
10. The counter-mount dispenser system of
11. The counter-mount dispenser system of
12. A pump pod for a counter mount dispenser system comprising:
a housing;
the housing having a first portion and a second portion;
a slot located in at least one of the first portion and the second portion;
wherein the slot is configured to receive a pump outlet configuration member;
wherein the pump outlet configuration member is configured with one of a liquid pump outlet; a liquid/air mixture pump outlet; and both a liquid outlet and an air outlet;
a pump and a motor located in the housing;
a liquid inlet connector in fluid connection with a pump inlet;
one or more fluid outlet connectors in fluid communication with a pump outlet;
an electrical connector for electrically connecting the pump motor to the motor control circuitry; and
a first shank mount; and
wherein the motor control circuitry is located separate and apart from the pump pod.
13. The pump pod for a dispenser system of
14. The pump pod for a dispenser system of
15. The pump pod for a dispenser system of
16. The pump pod for a dispenser system of
17. The pump pod for a dispenser system of
18. The pump pod for a dispenser system of
19. The pump pod for a dispenser system of
20. A counter-mount dispenser system comprising:
a base housing:
the base housing configured to receive a supply of liquid;
a processor; memory; motor control circuitry; an object sensor input, and power circuitry located in the base housing;
a pump pod;
the pump pod comprising
a housing;
a pump and a motor located in the housing;
a liquid inlet connector in fluid connection with a pump inlet;
one or more fluid outlet connectors in fluid communication with a pump outlet;
an electrical connector for electrically connecting the pump motor to the motor control circuitry;
wherein the pump pod is located at least a foot from the base housing;
a liquid supply tube extends from the base housing to the pump pod to place the fluid supply in the base housing in fluid communication with the pump in the pump pod;
a fluid dispensing spout;
a fluid outlet tube extending from the pump pod and configured to extend through a dispensing spout; and
an object sensor located in the dispensing spout.