US20260043257A1
SCAFFOLD CROSSBAR AND SCAFFOLD SECTION
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
PERI SE
Inventors
Tobias Steck, Andrea Kuehn, Rudolf Specht, Andreas Meyer
Abstract
A scaffold crossbar, particularly for the horizontally oriented installation in a scaffold section, comprising at least one crossbar beam which has a rod-shaped design and extends in the direction of a longitudinal axis, wherein the crossbar beam has two opposite ends in the direction of the longitudinal axis, and a connection interface which is provided for the connection to a scaffold element is arranged on each of these two ends. The scaffold crossbar further comprises at least two brackets which extend along a bracket axis, respectively, wherein the brackets respectively have two opposite ends in the direction of their bracket axis, wherein one of these ends of each bracket is connected to the crossbar beam, and at least two fasteners respectively one of which is arranged on the end of a bracket which is situated opposite of the connection of this bracket to the crossbar beam.
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Description
FIELD
[0001]The invention relates to a scaffold crossbar, in particular for being installed in a horizontal orientation in a scaffold section, comprising at least one crossbar beam which is of a rod-like form and which extends in the direction of a longitudinal axis, wherein the crossbar beam has two opposite ends in the direction of the longitudinal axis, and, on each of these two ends, a connection interface is arranged that is provided for connection to a scaffold element. The scaffold crossbar further comprises at least two brackets which each extend along a bracket axis, wherein the brackets each have two opposite ends in the direction of the bracket axis thereof, wherein one of said ends of each bracket is connected to the crossbar beam, and at least two fasteners respectively one of which is arranged on the end of a bracket which is situated opposite of the connection of said bracket to the crossbar beam. The two connection interfaces of the at least one crossbar beam and the two fasteners together provide for at least four connection points for connecting the scaffold crossbar to further scaffold elements, and the connection interfaces differ from the fasteners in terms of the shape and size. The invention further relates to a scaffold section including a scaffold crossbar and to a method for constructing such a scaffold section.
BACKGROUND
[0002]Scaffolds are used for various purposes in the building sector. Facade scaffolds serve to shape, for example, to paint the outer surfaces of buildings. Facade scaffolds are generally erected with facade scaffold frames as the main components; in recent times, they are also assembled from modular scaffolds. In civil engineering, support scaffolds are used to position various building parts and to hold them in place. Such building parts may be, for example, precast concrete elements, steel beams, or steel structures. Moreover, elements required for erecting buildings such as temporary constructions or formwork can be positioned with the aid of support scaffolds. Finally, scaffolds are also used in the service or revisions sector, for example, to safely get workers to the plant sections to be revised in large process plants such as refineries. Generally, the basic requirements on scaffolds are that they are readily transportable and easy to erect.
[0003]A wide variety of scaffolds has a modular design; this means that scaffolds of various shapes and sizes can be assembled from standard components according to the modular concept. Usually, there are standard components which, during the assembly of a scaffold, are mainly used in a vertical orientation, and other standard components which are mainly used in a horizontal orientation. Vertically oriented standard components are usually referred to as vertical poles or scaffold poles. The horizontally oriented components connectable thereto are often referred to as horizontal crossbars or scaffold crossbars. During the assembly of a scaffold or scaffold section, a plurality of scaffold poles is oriented parallel to each other and then connected to a plurality of horizontal crossbars oriented perpendicular thereto. The connection of the scaffold elements is established through interfaces. In this way, scaffolds or scaffold sections having a plurality of levels can be assembled in a simple manner.
[0004]There are applications in which a scaffold section or a scaffold level is strained more heavily than usual. This may be the case, for example, in a scaffold section disposed down below in a scaffold above which a plurality of further levels is disposed. A higher load may also occur when the scaffold or the scaffold section is to support and position building parts or other components having a high weight. In case of such a higher load, the scaffold sections are, in particular, subjected to higher bending loads. In known modular scaffolds, there is the option to integrate additional standard components as bracings in such cases to compensate higher bending loads. This is commonly achieved by mounting a plurality of parallelly extending scaffold crossbars in the horizontal direction between vertically oriented scaffold elements. The problem with this solution is that the number of connection interfaces for mounting additional bracings on the scaffold elements oriented in the vertical direction is limited. Therefore, it is not always possible to increase the load capacity of a scaffold section by additionally installing additional horizontally oriented scaffold elements since, in some cases, no free connection interfaces are provided for mounting additional scaffold elements. In such a case, an increased load capacity can only be obtained by using another scaffold system having a higher load capacity which involves increased effort and higher costs.
SUMMARY
[0005]Therefore, the object of the invention is to propose solutions by means of which the load capacity, particularly the bending strength, of a scaffold section having a modular design can be increased while the number of the required scaffold elements is to remain unchanged.
- [0007]at least one crossbar beam which has a rod-shaped design and extends in the direction of a longitudinal axis, the crossbar beam having two opposite ends in the direction of the longitudinal axis, and a connection interface which is provided for the connection to a scaffold element being arranged on each of these two ends,
- [0008]at least two brackets which extend along a bracket axis, respectively, the bracket axes respectively being oriented at an angle of 1° to 89° to the longitudinal axis, and the brackets respectively having two opposite ends in the direction of their bracket axis, one of these ends of each bracket being connected to the crossbar beam,
- [0009]at least two fasteners respectively one of which is arranged on the end of a bracket which is disposed opposite of the connection of this bracket to the crossbar beam, the two connection interfaces of the at least one crossbar beam and the two fasteners together providing for at least four connection points for the connection of the scaffold crossbar to other scaffold elements, and the connection interfaces differing from the fasteners in terms of the shape and size,
each fastener comprising a support element connected to the bracket which has a support surface which, at least in sections, is oriented perpendicular to the longitudinal axis and faces away from the respective bracket in the direction of the longitudinal axis,
and each fastener comprising a gripping element which is supported so that it is movable relative to the support element, and which has a gripping surface which, at least in sections, is oriented perpendicular to the longitudinal axis and faces the respective bracket in the direction of the longitudinal axis,
a distance variable by a movement of the gripping element and defining a gripping space which is provided for accommodating a scaffold element existing between the support surface and the gripping surface in the direction of the longitudinal axis,
and each fastener comprising at least one clamping element which is movably connected to the support element and the gripping element, the distance between the support surface and the gripping surface and thus the size of the gripping space being changeable by operating the clamping element.
[0010]A scaffold crossbar according to the invention comprises altogether four connection points with the aid of which it can be connected to other scaffold elements. These four connection points are arranged at a distance to each other. In this way, the scaffold crossbar according to the invention is capable of absorbing larger forces and momentums acting in a scaffold section than known horizontal crossbars. These four connection points are formed by two connection interfaces arranged on a crossbar beam and two fasteners arranged on respectively one bracket. Here, the two connection interfaces preferably have the same design and differ from the fasteners preferably also having an identical design.
[0011]The scaffold crossbar according to the invention comprises a preferably horizontally mounted crossbar beam which has a rod-shaped design. This is to be understood to mean that the length of the crossbar beam is considerably larger than its width and thickness. The crossbar beam extends along a longitudinal axis and has respectively one connection interface on opposite ends. The crossbar beam including the two connection interfaces substantially corresponds to a known horizontal crossbar. The connection interfaces are provided for the connection to a scaffold element, preferably a vertical pole, and formed and dimensioned so that they can be positively and non-positively connected to corresponding interfaces on the scaffold element. The connection interfaces are designed so that they are compatible with connection interfaces of known horizontal crossbars. In this way, the scaffold crossbar according to the invention can be integrated in an existing scaffold system in a simple manner. For increasing the load capacity, particularly in the dissipation of forces and momentums, at least two brackets on which respectively one fastener is arranged are attached 20) to the crossbar beam. The two fasteners also serve as a connection point to a scaffold element and differ from the connection interfaces on the crossbar beam in terms of the shape, the size, and the operating principle. Each of the brackets extends along a bracket axis, each bracket axis being oriented at an angle of 1° to 89° to the longitudinal axis of the crossbar beam. This means that the two brackets extend at an acute angle relative to the crossbar beam. The brackets may either be rigidly connected to the crossbar beam, or the angle between a bracket axis and the longitudinal axis may be realised so that it is adjustable or changeable. The two bracket axes may be arranged in a plane on the same side of the crossbar beam. Alternatively, it is also possible that the two bracket axes are arranged in the same plane but on different, opposite sides of the crossbar beam or the longitudinal axis. Each bracket has two opposite ends one of which is connected to the crossbar beam and the other one of which is connected to a fastener. With the aid of the bracket, the two fasteners are positioned at a distance to the crossbar beam and its longitudinal axis. Preferably, the crossbar beam is fastened to a scaffold element by means of a connection interface and a fastener.
[0012]Due to the fact that the connection interface and the fastener are positioned at a distance from each other, this connection can transfer forces and momentums in a safe manner via two connection points. The connection interfaces and the fasteners respectively differ from each other in terms of the shape and size. Both the connection interfaces and the fasteners may be based on different operating principles which is comprehensively illustrated in the embodiments.
[0013]Each fastener comprises a support element connected, preferably fixedly connected, to the respective bracket. During the connection to a scaffold element, this support element is brought into contact with this scaffold element and will then, at least in sections, abut on the scaffold element at a support surface. Here, the support surface is oriented perpendicular to the longitudinal axis. Each fastener further comprises a gripping element which is supported so that it is movable relative to the support element, and which, during a connection to a scaffold element, also abuts on this scaffold element via a gripping surface. The gripping surface, at least in sections, is also oriented perpendicular to the longitudinal axis. Between the gripping surface and the support surface, there is a distance in the direction of the longitudinal axis which is implemented so that it is changeable by way of the movability of the gripping element. This distance between the two surfaces defines a gripping space which is provided for accommodating a scaffold element. The gripping space therefore extends between the gripping surface and the support surface and is, due to the movability of the gripping element, also adjustable in terms of its size. Each fastener further comprises at least one clamping element which is movably connected to both the support element and the gripping element. The clamping element serves to move the gripping element relative to the support element and to clamp it during a connection of the fastener to a scaffold element. When the clamping element is operated the distance between the support surface and the gripping surface and therefore the size of the gripping space is changed. The clamping element may be based on various concepts which are described in detail in the following embodiments. In the scaffold crossbar according to the invention, the support element fixedly connected to the bracket is preferably disposed on the inner side, and the gripping element arranged so that it is movable relative to the bracket is disposed on the outer side. Here, on the inner side is to be understood to refer to an arrangement in which the support element is located closer to the centre of the crossbar beam in the direction of the longitudinal axis than the gripping element located on the outer side. However, it is of course also possible that the support element fixedly connected to the bracket is arranged on the outer side, and the gripping element arranged so that it is movable is arranged on the inner side. The embodiments described in the following are respectively described for the first case in which the fixed support element is arranged on the inner side. The functional reversal in which the gripping element arranged so that it is movable is disposed on the inner side is also deemed disclosed in an analogous manner.
[0014]Altogether, the scaffold crossbar according to the invention therefore comprises four connection points two of which are constituted by known connection interfaces, and two additional ones of which are formed by respectively one fastener which is arranged so that it is spaced apart from the connection interfaces. With these four connection points by means of which the scaffold crossbar according to the invention can be connected in a scaffold section, the transferability of forces and momentums by way of the scaffold crossbar is significantly improved as compared to a known horizontal crossbar. Particularly the spaced-apart arrangement of the connection points renders a considerably improved transfer of momentums possible. In this way, a single scaffold crossbar according to the invention can transfer considerably more forces and momentums without requiring additional interfaces for connecting the known connection interfaces. By using a scaffold crossbar according to the invention in a scaffold section, therefore, its load capacity can be improved without increasing the number of the elements in the scaffold section. Another advantage of a scaffold crossbar according to the invention is that existing and known interfaces on other scaffold elements can still be used. The scaffold crossbar according to the invention is therefore easily integrable into existing scaffold systems. Particularly favourable in the scaffold crossbar according to the invention is that the fasteners including their gripping space located between a support surface and a gripping surface, respectively, can be connected to the outer shell of a scaffold element implemented as a vertical pole in a simple manner. Therefore, no additional or specifically designed interfaces for the connection to the scaffold crossbar are required on this vertical pole. The scaffold crossbar according to the invention can therefore very easily be connected to already existing scaffold elements by means of its fasteners. Here, such a connection can be established in various positions on the scaffold element or the vertical pole precisely because, for the connection to the fastener, no specially designed counterpart needs to be provided on the scaffold element. In this way it is, for example, also possible to arrange the brackets so that they are disposed on opposite sides of the crossbar beam. In this case, one of the fasteners is fastened above the connection of the connection interfaces to the scaffold element, and the other one of the fasteners is fastened below the connection of the connection interfaces to the scaffold element. This embodiment can also be mounted on an already existing scaffold element which comprises no specific interfaces for the connection to the scaffold crossbar without further measures. Moreover, the scaffold crossbar has a simple and compact design, and the fasteners provided for according to the invention can be easily and ergonomically operated. The design of the scaffold crossbar including its crossbar beam and the two brackets connected at an angle relative thereto requires considerably less space in a scaffold section than the parallel arrangement of two known horizontal crossbars which may also be used for increasing the load capacity of a scaffold section. With a scaffold crossbar according to the invention, workers and work on the scaffold section are therefore impeded considerably less than in case of increasing the load capacity of a scaffold section by means of two horizontal crossbars arranged parallel to each other.
[0015]In one embodiment, it is contemplated that, in the direction of the longitudinal axis, a distance exists between the gripping surface of each fastener and the face side of the adjacent connection interface of the crossbar beam. In this embodiment, the two gripping surfaces of the fasteners are disposed further toward the outer side in the direction of the longitudinal axis than the face sides of the connection interfaces. In this way, it is possible that the face sides of the connection interfaces abut on the scaffold element on a first side, but the gripping surfaces abut on a second side of the scaffold element disposed opposite of the first side.
[0016]In another embodiment it is contemplated that, in the direction of the longitudinal axis, the distance between the gripping surfaces of the fasteners arranged opposite of each other is larger than the overall length of the crossbar beam including its two connection interfaces. In this way, the crossbar beam including the connection interfaces can be mounted between two scaffold elements arranged so that they are parallel to each other, the fasteners, particularly their gripping elements including the gripping surfaces, engaging around and fixing the two scaffold elements from the outside.
[0017]Furthermore, it is contemplated that, in the direction of the longitudinal axis, the distance between the support surfaces of the fasteners arranged opposite of each other is equal to the overall length of the crossbar beam including its two connection interfaces. The support surfaces which are disposed on the support elements rigidly connected to the brackets are arranged at a distance to each other which is equal to the overall length of the crossbar beam. In the direction of the longitudinal axis, the support surfaces are therefore flush with the face sides of the connection interfaces.
[0018]In an advantageous implementation, it is contemplated that the gripping surface and/or the support surface, in sections, are designed so that they are curved, the axis of curvature of this curvature being oriented perpendicular to the longitudinal axis and located in a plane which is defined by the two bracket axes. Here, the gripping surface and/or the support surface are concavely curved. Preferably, the radius of curvature of the surfaces is equal to the radius of the scaffold element to be connected to the fastener here. In this way, a large-area abutment is obtained between the fastener and the scaffold element which results in a stable connection between the two components.
[0019]In another embodiment, it is contemplated that the gripping space extends along a gripper axis which is oriented perpendicular to the longitudinal axis and located in a plane which is defined by the two bracket axes, the distance of the support surface to gripper axis being constant, and the distance between the gripping surface and the gripper axis being changeable by a movement of the gripping element, the distance between the support surface and the gripping surface being smaller in a retaining position of the fastener than in a mounting position of the fastener. The gripping space between the support surface and the gripping surface extends along an imaginary gripper axis. When the scaffold crossbar is connected to a scaffold element to form a scaffold section the longitudinal axis of the scaffold element is oriented parallel or preferably coaxial to the gripper axis. The distance of the support surface to the gripper axis is constant while the distance of the gripping surface to gripper axis is adjustable by a movement of the gripping element.
[0020]Advantageously, it is contemplated that, at least in the retaining position, respectively one gripping surface and one support surface together enclose the gripping space by at least 180° in the circumferential direction around the gripper axis. Here, an enclosure in the circumferential direction by at least 180° means that the support surface and the gripping surface together engage around the scaffold element by at least half of its circumference in the retaining position. Preferably, these two surfaces engage around the scaffold element by more than one half, i.e., by more than 180° in the circumferential direction with respect to the gripper axis. In this way, a secure positive connection between the fastener and a scaffold element connected thereto will be obtained.
[0021]Skillfully, it is contemplated that the two brackets are located on the same side of the crossbar beam with respect to a plane which extends through the longitudinal axis and is oriented perpendicular to the gripper axis. In this embodiment, the two brackets are located on the same side of the crossbar beam. Here, the two brackets are arranged so that they are axially symmetric to an axis which extends through the centre of the length of the crossbar beam, perpendicular to the longitudinal axis.
[0022]In an alternative embodiment, it is contemplated that, with respect to a plane which extends through the longitudinal axis and is oriented perpendicular to the gripper axis, the two brackets are located on opposite sides of the crossbar beam, the two bracket axes, in particular, being located in a common plane. In this alternative embodiment, the two brackets are disposed opposite of each other on the crossbar beam. The two brackets may be arranged, for example, so that they are point-symmetric with respect to a point which is located on the longitudinal axis at half of the overall length of the crossbar beam.
[0023]In one embodiment, it is contemplated that the fastener comprises a bearing which supports the gripping element so that it is linearly movable relative to the support element, the direction of this linear movability being oriented parallel to the longitudinal axis and/or the orientation of the gripping surface relative to the support surface being identical in the retaining position and in the mounting position. In this embodiment, each fastener comprises a bearing which renders a shift of the gripping element linear to the support element possible. In case of a change of position of the gripping surface relative to the support surface, the orientation of these two surfaces relative to each other remains the same. In an alternative embodiment which will be described later, the gripping element may also be supported so that it is rotatable relative to the support element.
[0024]Furthermore, it is contemplated that, in a plane perpendicular to the gripper axis, the clamping element, at least in sections, has a wedge-shaped design, a first lateral contour having a linear design and being oriented perpendicular to the longitudinal axis, and a second lateral contour having a linear design and being oriented at an acute angle to the first lateral contour, the first lateral contour abutting on a portion of the support element which is oriented so that it is inclined with respect to a plane which is oriented perpendicular to the longitudinal axis, and the second lateral contour abutting on a portion of the gripping element which is oriented perpendicular to the longitudinal axis, and the clamping element being operable by a movement perpendicular to the longitudinal axis to change the distance between the support surface and the gripping surface and therefore the size of the gripping space. In this embodiment, the clamping element, in sections, has a wedge-shaped design. This wedge shape renders the translation of a linear movement into a likewise linear movement into another direction possible. The clamping element is operated by being pushed into the fastener in a direction perpendicular to the longitudinal axis. Owing to the wedge shape, this movement is translated into a movement of the gripping element parallel to the longitudinal axis. The insertion of the wedge-shaped section into the fastener results in a reduction of the distance between the support surface and the gripping surface and therefore clamps the scaffold element in the gripping space during the connection of the scaffold crossbar to a scaffold element. In this embodiment, the clamping element has an extremely simple and robust design and can be operated by a simple linear movement. Supplementary or in support, the clamping element may be operated by hammer blows onto one of its face ends to establish or a disconnect a particularly firm connection between the fastener and the scaffold element.
[0025]In an alternative embodiment, it is contemplated that the gripping element has a portion extending in the direction of the longitudinal axis on which a male thread is arranged on its side facing away from the support surface, and that the clamping element has a female thread which is connected to the male thread of the gripping element, the clamping element being, in particular, implemented as a cam nut, a portion of the clamping element disposed perpendicular to the direction of extension of the female thread abutting on an outer surface of the support element oriented perpendicular to the longitudinal axis, and a portion of the gripping element disposed between the male thread and the gripping surface being supported in a recess in the support element so that it is linearly movable in a direction parallel to the longitudinal axis, and the clamping element being operable by a rotation about an axis of rotation parallel to the longitudinal axis to change the distance between the support surface and the gripping surface and therefore the size of the gripping space. In this embodiment, the fastener comprises a linear bearing between the gripping element and the support element. However, the clamping element does not have a wedge-shaped design in this embodiment but comprises a female thread which is screwed onto a male thread disposed on the gripping element. Here, the clamping element is preferably implemented as a cam nut which, on its outer circumference, has a plurality of protruding cams which a facilitate a rotation of the clamping element. In support, hammer blows may also be applied to these cams to clamp the clamping element so that it is particularly tight. With a rotation of the clamping element relative to the gripping element and the support element, the distance between the support surface and the gripping surface is changed. In this embodiment, the clamping element is therefore operable by a rotational movement about an axis parallel to the longitudinal axis.
[0026]Alternatively, it is contemplated that the fastener comprises a bearing which supports the gripping element so that it is rotatable relative to the support element, the axis of rotation of the bearing being oriented parallel to the gripper axis, and/or the orientation of the gripping surface relative to the support surface being different from the mounting position in the retaining position. In this embodiment, each fastener comprises a bearing which guides and enables a rotational movement of the gripping element relative to the support element. Therefore, the gripping element can be folded towards or away from the support element. The axis of rotation of this bearing is oriented parallel to the gripper axis. When the scaffold crossbar the longitudinal axis of which is horizontally oriented is mounted, such a bearing renders a rotational movement of the gripping element in a horizontal plane possible. Such a rotatable bearing results in that the orientation of the gripping surface relative to the support surface is different from the mounting position in the retaining position. In the retaining position, here, these two surfaces are oriented so that they enclose a scaffold element introduced into the gripping space, at least in sections, around its circumference.
[0027]Skillfully, it is contemplated that, in the retaining position, the gripping surface surrounds the gripping space in the circumferential direction around the gripper axis at an angle of at least 90°, preferably at an angle of at least 180°, and that, in the retaining position, the support surface surrounds the gripping space in the circumferential direction around the gripper axis at an angle not exceeding 90°. In this embodiment, the support surface and the gripping surface encompass the gripping space to different extents in the circumferential direction. Here, the support surface rigidly arranged with respect to the bracket encompasses the gripping space to a lesser extent than the gripping surface. This renders a collision-free installation of the scaffold crossbar between two already mounted scaffold elements arranged parallel to each other possible. The movable gripping surface, on the other hand, is implemented so that, in the retaining position, it encompasses the scaffold element in a larger area of its circumference to ensure a secure positive connection between the fastener and the scaffold element in the retaining position.
[0028]Skillfully, it is contemplated that the support element comprises a guide surface which adjoins the support surface, the guide surface being oriented so that it is inclined at an acute angle with respect to a plane which extends perpendicular to the longitudinal axis, and inclined in the direction towards the bracket, the guide surface, at least in sections, being set back relative to the support surface in the direction of the longitudinal axis, and the support surface surrounding the gripping space in the circumferential direction around the gripper axis at an angle not exceeding 100° in the retaining position. In this embodiment, the guide surface facilitates the installation of a scaffold crossbar between two already mounted scaffold elements arranged parallel to each other. Here, the guide surface acts like an insertion slope which facilitates the insertion of the scaffold elements into the gripping space. In order to render mountability of the scaffold crossbar between two scaffold elements possible, the support surface is implemented so that it surrounds the gripping space at an angle not exceeding 100°, preferably at an angle of less than 90° in the circumferential direction. In this way, there is only an extremely small undercut of the support surface in a direction perpendicular to the longitudinal axis. In this way, the two support surfaces of the fasteners arranged opposite of each other can be inserted between the two scaffold elements oriented parallel to each other. Here, it is possible that the scaffold crossbar, particularly the crossbar beam and/or the brackets, are elastically deformed to a minor extent. In order to ensure a stable positive connection between the fastener and the scaffold element in the retaining position, the gripping surface is, in this embodiment, preferably designed so that it encloses the gripping space at an angle of more than 100° in the circumferential direction around the gripper axis.
[0029]Furthermore, it is contemplated that the clamping element comprises an insertion element which is arranged on the side of the gripping element located opposite of the bearing of the support element and the gripping element so that it is rotatable about an axis of rotation parallel to the gripper axis, the insertion element including an insertion cavity which extends through the insertion element in a direction parallel to the gripper axis, and the clamping element comprising a wedge element having at least two planar surfaces arranged at an acute angle with respect to each other, and the insertion element, in the retaining position, being passed through a groove in the support element, the wedge element being introduced into the insertion cavity, and a first side of the wedge element abutting on the support element, and a second side of the wedge element opposite of the first side abutting on the inside of the insertion cavity, the clamping element being operable by a linear movement of the wedge element in the direction of the gripper axis to change the distance between the support surface and the gripping surface and therefore the size of the gripping space. In this embodiment, the clamping element is implemented in multiple parts and comprises an insertion element having an insertion cavity, and a wedge element which is movably introduced into the insertion cavity. The insertion element is rotatably connected to the gripping element, and, in the support element, a groove oriented in the direction of the longitudinal axis is provided through which the insertion element can be passed. In the retaining position, the insertion element is passed through this groove in the support element, and the wedge element, on the one hand, abuts on the interior of the insertion cavity and, on the other hand, on a surface of the support element facing the bracket. During a movement of the wedge element in a direction perpendicular to the longitudinal axis, this movement is translated into a movement of the insertion element parallel to the longitudinal axis by the wedge shape. In this way, the gripping element, guided by the bearing, is rotated relative to the support element, and the size of the gripping space is changed thereby. Alternatively, the insertion element may also be rotatably connected to the support element and passed through a groove in the gripping element. In this alternative case, the wedge element will then, on the one hand, abut on the interior of the insertion cavity and, on the other hand, on a surface of the gripping element facing away from the bracket.
[0030]In another embodiment, it is contemplated that the brackets are supported so that they are rotatable relative to the crossbar beam, the rotational axes of this bearing being oriented perpendicular to the longitudinal axis and perpendicular to the gripper axis so that the angles between the bracket axes and the longitudinal axis are variable. In this embodiment, the brackets are supported so that they are movable relative to the crossbar beam. In this way, the angle between the bracket axes and the longitudinal axis can be changed. This movable bearing serves a facilitated mountability of the scaffold crossbar in a scaffold section. Particularly in the case in which fasteners are used in which the support surface and the gripping surface are curved and include an undercut in a direction perpendicular to the longitudinal axis, the movable bearing of the bracket renders an ergonomic installation of the scaffold crossbar possible. Prior to or during the installation, the two brackets are first brought in a position in which the bracket axes are oriented, for example, perpendicular to the longitudinal axis. In this state, the connection interfaces will then first be connected to two spaced-apart scaffold elements. The two fasteners will then be folded towards the scaffold element by a rotation of the bracket around the movable bearing, and then the gripping space is reduced by operating the clamping element so that the fasteners are positively and/or non-positively connected to the scaffold elements.
[0031]Skillfully, it is contemplated that each bracket is connected to the crossbar beam by means of a hinge. A hinge is a simple solution for providing for a rotatable bearing between the bracket and the crossbar beam.
[0032]Furthermore, it is contemplated that, in the retaining position, the gripping surface encloses the gripping space at an angle of at least 90°, preferably at an angle of at least 180° in the circumferential direction around the gripper axis, and that, in the retaining position, the support surface encloses the gripping space at an angle of at least 90° in the circumferential direction around the gripper axis, the clamping element comprising a bolt which is connected to the support element so that it is pivotable around an axis parallel to the gripper axis and which comprises a male thread at least on its end located opposite of this connection, and the clamping element further comprising a clamping nut, the bolt being passed through a groove in the gripping element, and the clamping nut abutting on the side of the gripping element disposed opposite of the support element and being screwed onto the male thread of the bolt in the retaining position, the clamping element being operable by a rotation of the clamping nut around the bolt to change the distance between the support surface and the gripping surface and therefore the size of the gripping space. In embodiments in which the bracket is supported so that it is rotatable relative to the crossbar beam, even fasteners having a larger undercut in the support surface and the gripping surface can be mounted without problems. For this reason, these surfaces are preferably implemented so that they respectively enclose the gripping space at an angle of at least 90° in the circumferential direction around the gripper axis in this embodiment. Preferably, these surfaces enclose the gripping space at an angle of more than 130°. In this embodiment, the clamping element is also implemented in multiple parts and comprises a bolt having a male thread as well as a clamping nut. In the retaining position, the bolt is passed through a groove in either the gripping element or the support element and, correspondingly, rotatably connected to the other element. In this embodiment, a known scaffold coupling comprising two half shells which is placed around a scaffold element and non-positively fixed by the combination of the clamping nut and the bolt can be used as the fastener. Here, a rotation of the clamping nut around the longitudinal axis of the bolt results in the distance between the support surface and the gripping surface being changed. This embodiment is particularly suitable for expanding existing, known horizontal crossbars by two additional connection points in form of fasteners in a simple and cost-effective way and therefore for creating a scaffold crossbar according to the invention from an existing component.
[0033]Moreover, it is favourably contemplated that the connection interfaces protrude beyond the crossbar beam in the direction of the gripper axis and in the direction of the longitudinal axis, a portion of each connection interface, starting from the crossbar beam, extending in the direction of a fastener, and this portion being arranged so that it is centred with respect to a plane which is defined by the two bracket axes. In this embodiment, the connection interface is implemented in the same way as in known horizontal crossbars. Each connection interface protrudes in the direction of the gripper axis, downwards in the mounting position. This protruding portion is provided to be inserted into a recess or opening in a crossbar support interface. In addition, such a connection interface also protrudes beyond the face side of the crossbar beam in the direction of the longitudinal axis. Here, the protruding sections are centred or arranged centrally with respect to the crossbar beam. This embodiment of a connection interface can be combined with all of the previously described embodiments.
[0034]In an alternative embodiment, it is contemplated that the connection interfaces protrude beyond the crossbar beam in the direction of the gripper axis and are flush with or set back relative to the crossbar beam in the direction of the longitudinal axis. In this embodiment, the connection interface has a design which differs from known horizontal crossbars. Here as well, the connection interfaces protrude in the direction of the gripper axis, downwards in the mounting position. This portion is provided to be connected to one or two openings in a crossbar support interface. However, the connection interface is flush with the face side of the crossbar beam or is even set back relative to this face side in the direction of the longitudinal axis. This embodiment of a connection interface has a simpler design and comprises a smaller number of components. By providing such a connection interface, the weight of the scaffold crossbar can be reduced. Owing to the fact that the scaffold crossbar including its two fasteners comprises altogether four connection points for the connection to scaffold elements, even the connection interface having a simplified design has a sufficient load capacity to transfer large forces and momentums between the scaffold crossbar and the adjacent scaffold elements.
- [0036]at least one crossbar beam which has a rod-shaped design and extends in the direction of a longitudinal axis, the crossbar beam having two opposite ends in the direction of the longitudinal axis, and a connection interface which is provided for the connection to a scaffold element being arranged on each of these two ends,
- [0037]at least two brackets which extend along a bracket axis, respectively, the bracket axes respectively being oriented at an angle of 1° to 89° to the longitudinal axis, and the brackets respectively having two opposite ends in the direction of their bracket axis, one of these ends of each bracket being connected to the crossbar beam,
- [0038]at least two insertion elements respectively one of which is arranged on the end of a bracket which is disposed opposite of the connection of this bracket to the crossbar beam, the two connection interfaces of the at least one crossbar beam and the two insertion elements together providing for at least four connection points for the connection of the scaffold crossbar to other scaffold elements, and the connection interfaces differing from the insertion elements in terms of the shape and size,
each insertion element having a protrusion which is provided for the connection to a cavity arranged on a scaffold element, the protrusion protruding beyond the adjacent bracket in a direction perpendicular to the longitudinal axis in a plane which is defined by the two bracket axes, an abutment surface which is oriented perpendicular to a plane which is defined by the two bracket axes and parallel to the longitudinal axis, in particular, being arranged adjacent to the protrusion, the abutment surface being set back with respect to the protrusion in a direction perpendicular to the longitudinal axis in a plane which is defined by the two bracket axes.
[0039]This type of scaffold crossbar also comprises four connection points which can be used for the connection to scaffold elements. Here, the four connection points are spaced apart from each other so that larger momentums can be transferred. However, in contrast to the previously described scaffold crossbar, this type of scaffold crossbar does not comprise fasteners which form connection points. Instead, the scaffold crossbar comprises two insertion elements which serve as a connection point for the connection to scaffold elements. Each insertion element has a protrusion which is provided to be introduced into a cavity which is arranged on a scaffold element. The insertion element is introduced into such a cavity in a simple linear movement. Adjacent to the protrusion, an abutment surface is disposed which, after the connection of the protrusion to the cavity, abuts on a portion of the scaffold element as an abutment. For this type of scaffold crossbar, components which render the arrangement of a cavity for accommodating the protrusion possible have to be provided on scaffold element. Advantageous in this type of scaffold crossbar is that it has a particularly simple design and can be ergonomically connected to a scaffold element.
[0040]The object the invention is further solved by a scaffold section comprising at least one scaffold crossbar according to one of the previously described embodiments, further comprising:
at least one scaffold element having a pole which comprises at least one crossbar support interface which is attached to the pole,
the connection interface of the scaffold crossbar being positively connected to the crossbar support interface of the scaffold element, and the fastener of the scaffold crossbar being positively and/or non-positively connected to an outer shell of the pole of the scaffold element in the retaining position, these two connection points being disposed at a distance to each other, particularly at a distance to each other in the longitudinal direction of the pole.
[0041]Apart from a scaffold crossbar according to the invention, the scaffold section according to the invention comprises at least one scaffold element. The scaffold element is preferably implemented as a vertical pole. The scaffold element comprises a pole which, preferably, is perpendicularly oriented in the mounting position and on which at least one crossbar support interface is provided. The crossbar support interface is an interface which is provided for the positive connection to a horizontal crossbar. The crossbar support interface may be implemented, for example, as a connecting disc which has a plurality of openings or recesses. It is further possible that the scaffold element comprises a plurality of crossbar support interfaces in the longitudinal direction. The scaffold section according to the invention may also comprise a plurality of scaffold elements. In the scaffold section, at least one connection interface is connected to a crossbar support interface. In addition, at least one fastener of the scaffold crossbar is connected to the pole of the scaffold element, the fastener encompassing the pole in sections and clamping it on its outer shell in the retaining position. It is advantageous that, for the connection of the fastener to the pole, no special interfaces have to be provided on the pole for this connection. The fastener of the scaffold crossbar is designed so that it can be fixed in any position on a smooth outer surface of the pole. In this way, already existing scaffold elements such as vertical poles can be used for forming a scaffold section according to the invention. Owing to the distance between the connection of the scaffold crossbar via the connection interface and via the connection by means of the fastener, the load capacity of this connection is increased as compared to a known horizontal crossbar. The scaffold section according to the invention therefore exhibits an increased load capacity, the number of parts in the scaffold section remaining the same as compared to a scaffold section including a known horizontal crossbar.
[0042]In one embodiment of the scaffold section, it is contemplated that the pole extends through the gripping space in the direction of the gripper axis, and that the clamping element clamps the pole between the support surface of the support element and the gripping surface of the gripping element. In the scaffold section, the longitudinal axis of the pole or the scaffold element is oriented parallel or coaxial to the gripper axis. The pole is therefore enclosed by the gripping space and clamped therein between the support element and the gripping element. The clamping force required for this clamping is generated and maintained by the clamping element.
[0043]In another embodiment, it is contemplated that, in the retaining position, the gripping surface and the support surface, at least in sections, extensively abut on the outer shell of the pole. In order to render such an extensive abutment possible, the gripping surface and the support surface are preferably formed so that they are negative with respect to the surface of the pole. Commonly, the pole has a cylindrical cross section. In this case, gripping surface and support surface are preferably curved with the same radius. In this way, the pole is gripped by the fastener across a large part of its circumference in the connected state in the retaining position, the fastener extensively abutting on the pole. In this way, a stable connection for transferring large forces and momentums is obtained.
- [0045]A) transferring at least one fastener of the scaffold crossbar into the mounting position, the gripping element being moved so far away from the support element that the pole of the scaffold element can be introduced into the gripping space between the gripping surface and the support surface,
- [0046]B) connecting a connection interface of the crossbar beam to a crossbar support interface of the scaffold element, and introducing the pole into the gripping space between gripping surface and support surface,
- [0047]C) transferring the fastener of the scaffold crossbar into the retaining position, the clamping element being operated, and the gripping element including the gripping surface thereby being moved towards the support element including the support surface until the pole is non-positively and/or positively connected to the fastener.
[0048]The method according to the invention serves the assembly of a scaffold section according to the invention. The method is preferably carried out in the order of the process steps A) to C). For deinstalling a scaffold section according to the invention, the method according to the invention can be carried out in the reverse order of the process steps, starting with process step C) to the last process step A) during the deinstallation.
[0049]In a first process step A), at least one fastener of the scaffold crossbar is transferred into the mounting position, the gripping space being enlarged. During this transition, the gripping element is moved away from the support element so that the pole of the scaffold element can be introduced into an opening between the gripping surface and the support surface.
[0050]In a second process step B), first, the connection between the connection interfaces on the crossbar beam and a crossbar beam interface on the scaffold element is established. To this end, a portion of the connection interfaces is introduced into an opening of the crossbar support interface. Then or simultaneously, the pole of the scaffold element is introduced into the gripping space. In the end of process step B), both the connection interface and the crossbar support interface and the fastener and the pole are connected to each other with a still existing tolerance.
[0051]In a third process step C), the fastener is now transferred into the retaining position, the gripping element being moved towards the support element by operating the clamping element. During this movement, the gripping surface and the support surface abut on the outer shell of the pole. In the process of the further operation of the clamping element, the scaffold element is clamped in the gripping space. In the retaining position, the fastener is then positively and non-positively connected to the pole of the scaffold element. Depending on the embodiment of the connection interface, it can then also be fixed in process step C), for example by applying hammer blows to a portion of the connection interface to also provide for a non-positive connection between the connection interfaces and the crossbar beam interface.
[0052]The method according to the invention can be carried out in a simple manner and results in a load-bearing scaffold section. Here, the number of components in this scaffold section is equal to a known scaffold section in which a known horizontal crossbar is connected to a scaffold element.
[0053]Features, effects and advantages disclosed in connection with the scaffold crossbar and the scaffold section are also deemed disclosed in connection with the method. The same applies in the reverse direction; features, effects and advantages disclosed in connection with the method are also deemed disclosed in connection with the scaffold crossbar and the scaffold section.
BRIEF DESCRIPTION OF THE DRAWINGS
[0054]In the Figures, embodiments of the invention are schematically illustrated. Here,
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[0071]In the Figures, the same elements are designated by the same reference numerals. In general, the described properties of an element described in connection with one Figure also apply to other Figures. Directional information such as top or bottom relate to the described Figure and are to be applied to the other Figures according to their meaning.
DETAILED DESCRIPTION
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[0080]In the first, the second, and the third embodiment of the scaffold crossbar 1, the connection interfaces 21 always have an identical design. These connection interfaces 21 protrude beyond the crossbar beam 2 in the direction of the gripper axis GA and in the direction of the longitudinal axis LA. Here, a portion of each connection interface 21, starting from the crossbar beam 2, extends in the direction of the fastener 41, 42 arranged adjacent to or below it. This portion is positioned so that it is centred with respect to the crossbar beam and to a plane which is defined by the two bracket axes AA1, AA2. Here, each connection interface 21 has a part rigidly connected to the crossbar beam 2 and a part movable relative to this rigid part. The illustrated connection interfaces 21 are known from conventional horizontal beams and are provided for the connection to a recess in a crossbar support interface 202.
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Claims
1. A scaffold crossbar, for a horizontally oriented installation in a scaffold section, comprising:
at least one crossbar beam that is rod-shaped and extends in a direction of a longitudinal axis, wherein the at least one crossbar beam has two opposite ends in the direction of the longitudinal axis, and a connection interface for connection to a scaffold element is arranged on each of the two opposite ends;
at least two brackets that extend along a bracket axis respectively, wherein the two bracket axes are respectively oriented at an angle of 1° to 89° to the longitudinal axis, and wherein the at least two brackets have two opposite ends in the direction of their bracket axis, respectively, wherein one of the two opposite ends of each bracket is connected to the crossbar beam; and
at least two fasteners respectively one of which is arranged on the end of a bracket which is disposed opposite of the connection of this bracket to the crossbar beam,
wherein the two connection interfaces of the at least one crossbar beam and the at least two fasteners together provide for at least four connection points for connecting the scaffold crossbar to other scaffold elements, and the connection interfaces differ from the fasteners in terms of shape and size,
wherein each fastener comprises a support element connected to the bracket which comprises a support surface which, at least in sections, is oriented perpendicular to the longitudinal axis and faces away from the respective bracket in the direction of the longitudinal axis,
and wherein each fastener comprises a gripping element that is supported so that it is movable relative to the support element, and which has a gripping surface which, at least in sections, is oriented perpendicular to the longitudinal axis and faces the respective bracket in the direction of the longitudinal axis,
wherein, in the direction of the longitudinal axis, a distance variable by a movement of the gripping element which defines a gripping space which is provided for accommodating a scaffold element exits between the support surface and the gripping surface,
and wherein each fastener comprises at least one clamping element, which is movably connected to the support element and the gripping element, wherein the distance between the support surface and the gripping surface and therefore the size of the gripping space can be changed by operating the clamping element.
2. The scaffold crossbar according to
3. The scaffold crossbar according to
4. The scaffold crossbar according to
5. The scaffold crossbar according to
6. The scaffold crossbar according to
7. The scaffold crossbar according to
8. The scaffold crossbar according to
9. The scaffold crossbar according to
10. The scaffold crossbar according to
11. The scaffold crossbar according to
12. A scaffold section comprising:
at least one scaffold crossbar according to
at least one scaffold element including a pole which comprises at least one crossbar support interface which is attached to the pole,
wherein the connection interface of the scaffold crossbar is positively connected to the crossbar support interface of the scaffold element, and the fastener of the scaffold crossbar is positively and/or non-positively connected to an outer shell of the pole of the scaffold element in a retaining position, wherein these two connection points are arranged at a distance to each other.
13. A method for assembling a scaffold section according to
transferring at least one fastener of the scaffold crossbar into a mounting position, wherein the gripping element is moved away from the support element to the extent that a pole of the scaffold element can be introduced into the gripping space between the gripping surface and the support surface,
connecting a connection interface of the crossbar beam to a crossbar support interface of the scaffold element, and introducing the pole into the gripping space between gripping surface and support surface,
transferring the fastener of the scaffold crossbar into a retaining position, wherein the clamping element is operated and the gripping element including the gripping surface is thereby moved towards the support element including the support surface until the pole is non-positively and/or positively connected to the fastener.
14. The scaffold crossbar according to
15. The scaffold crossbar according to
16. The scaffold crossbar according to
17. The scaffold crossbar according to
18. The scaffold crossbar according to
19. The scaffold section according to