US20260053276A1
SENSOR STRIP FOR USE WITH SLEEPING SYSTEMS AND ANCHOR FOR USE WITH SENSOR STRIP
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Purple Innovation, LLC
Inventors
Caulin Tanner, Thomas Andrew Bennett
Abstract
A cushioning system may include sensor strip coupled to a cushion. The sensor strip may include a first textile layer, at least one sensor supported by the first textile layer, a second textile layer superimposed with the first textile layer and covering the at least one sensor. At least a portion of a perimeter of the second textile layer coupled to at least a portion of a perimeter of the first textile layer. The sensor strip may be coupled to the cushion by an anchor. The anchor may include a base positionable beneath the sensor strip, a first wing extending from a first side of the base and coupled to the sensor strip, a second wing extending from a second side of the base opposite from the first side and coupled to the sensor strip, and a fastener configured to removable couple the anchor between the cushion and a cover.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001]This application claims the benefit of and priority to U.S. Provisional Application No. 63/687,190, filed on Aug. 26, 2024, and U.S. Provisional Application No. 63/687,979, filed on Aug. 28, 2024, all of which are incorporated by reference herein in their entireties and for all purposes.
TECHNICAL FIELD
[0002]This disclosure relates generally to sensor strips for use with cushions, such as mattresses, and/or cushioning systems or sleeping systems. Methods for assembling sensor strips with cushions are also disclosed. This disclosure also relates generally to anchors for securing such sensor strips, including textile sensor strips, to cushions. This disclosure also relates to methods for anchoring sensors to cushions.
SUMMARY
[0003]A sensor strip for use with cushions, such as mattresses, and/or cushioning systems and/or sleeping systems is disclosed. In various aspects, sensor strip of this disclosure includes a textile strip with a first textile layer and one or more packaged sensors secured to the first textile layer. The textile strip may also include a second textile layer superimposed with the first textile layer and covering the one or more sensor boards. Each packaged sensor may also be referred to as a “sensor.” A perimeter of the second textile layer may be fastened to a perimeter of the first textile layer. Optionally, the sensor strip may include a foam layer positioned between the one or more packaged sensors and the second textile layer. As another option, the sensor strip may include a first anchor at a first end of the textile strip and a second anchor at a second end of the textile strip, with the second end being opposite from the first end.
[0004]A cushioning system includes a substrate and at least one sensor strip secured in place over a surface of the substrate. The substrate may comprise a cushion, such as a mattress. The sensor strip may be secured at least partially across a width of the mattress. A sensor strip may be positioned across a head region of the mattress, an intermediate region of the mattress, and/or a foot region of the mattress. The cushioning system may also include covering, such as bedding, over each sensor strip and the mattress.
[0005]A method of assembling a sensor strip with a cushion, such as a mattress, includes placing the sensor strip across a location on a surface of the cushion where at least one input is to be obtained from a user of the cushion. The method may include positioning a plurality of sensor strips across a plurality of locations on the surface of the cushion. In embodiments where the cushion is a mattress, at least one sensor strip may be positioned across a width of the mattress, in a head region, an intermediate region, or a foot region of the surface of the mattress. The method may optionally including anchoring the sensor strip to the surface of the cushion. As another option, a covering, such as bedding, may be positioned over the sensor strip and the surface of the cushion.
[0006]In various aspects, a method of manufacturing a textile strip includes positioning one or more packaged sensors along a first textile layer and securing the one or more packaged sensors to the first textile layer. The method may optionally include one or more of placing a foam layer over the one or more packaged sensors, superimposing a second textile layer over the first textile layer and the one or more packaged sensors, securing a perimeter of the second textile layer to a perimeter of the first textile layer, and securing one or more anchors to the first textile layer. In embodiments where one or more anchors are provided, the one or more anchors may secure the sensor strip in place over a cushion, such as a mattress.
[0007]In various aspects, an anchor for securing sensors in place over a cushion, such as a mattress, includes a base positionable beneath a strip that carries the sensors, which may be referred to as a “sensor strip.” The anchor includes a first wing extending from a first side of the base and a second wing extending from a second side of the base opposite from the first side. The first wing and second wing are securable to a fabric of the sensor strip. Additionally, the anchor includes a fastener that removably holds the anchor and the sensor that the anchor has been secured to in place between the cushion and a cover for the cushion (e.g., a cushion cover, a fitted bed sheet, a mattress pad, etc.).
[0008]In various aspects, one or more anchors (e.g., a pair of anchors, etc.) may be used with a sensor strip that is positionable across a surface of a cushion after the cushion has been manufactured. The anchor(s) may be used to secure the sensor strip to the cushion by a manufacturer of the cushion, a seller of the cushion, or a consumer. The sensor strip may include a fabric strip comprising one or more layers of fabric and carrying a plurality of packaged sensors. The anchor may be positioned adjacent to an end portion of the fabric strip. In some embodiments, an anchor may be positioned adjacent to each end of the fabric strip. The anchor may be positioned beneath the fabric strip or between the one or more layers of fabric of the fabric strip. The base may be positioned centrally or substantially centrally across the width of the sensor strip. The first wing and second wing may also be located beneath or within the fabric strip, with outer edges of the first wing and second wing being oriented parallel or substantially parallel long edges of the sensor strip. The outer edges of the first wing and second wing may be adjacent to or aligned with the long edges of the sensor strip. The first wing and second wing are securable to one or more layers of fabric of the fabric strip (e.g., by sewing, by bonding (e.g., melt bonding a material of the first wing and/or second wing to a material of the fabric strip, etc.), with an adhesive, etc.).
[0009]The fastener of the anchor may hold the anchor and the sensor strip between the cushion and a cover for the cushion. The fastener may be positioned on the opposite side (e.g., outside, etc.) of a cover for the cushion with which the sensor strip is assembled. The fastener may engage the base of the anchor through the cover. Without limitation, the fastener may be receivable by a receptacle in the base of the anchor, engage the base by way of an interference fit (e.g., a snap fit, etc.), magnetically engage the base, or engage the base in any other suitable manner.
[0010]Optionally, the anchor may include a routing mechanism for receiving and directing one or more cables from the packaged sensor(s) of the sensor strip across or through the anchor. The routing mechanism directs the one or more cables such that a strain of the one or more cables is reduced as the one or more cables are routed about the anchoring device.
[0011]In various aspects, a method of anchoring a sensor strip to a cushion includes securing an anchor adjacent to at least one end of the sensor strip, placing the sensor strip over the cushion, placing a cover over the sensor strip and the cushion, and positioning a fastener over each anchor to engage the anchor through the cover. Together, the anchor and the fastener maintain a position of the sensor strip relative to the cover and the cushion.
[0012]Other aspects of the disclosed subject matter, as well as features and advantages of various aspects of the disclosed subject matter, should be apparent to those of ordinary skill in the art through consideration of the ensuing description, the accompanying drawings, and the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]In the drawings:
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DETAILED DESCRIPTION
[0034]
[0035]The first textile layer 10 and the optional second textile layer 15 may comprise a layer of a pliable material, such as a fabric or a fabric-like material. The first textile layer 10 and the optional second textile layer 15 may be formed of the same type of material, though they need not be. For example, both the first textile layer 10 and the optional second textile layer 15 may be formed from a breathable, mesh material. The mesh material may be a micro-mesh material having pores ranging in size from about 1.5 μm (micrometers or microns) to about 3.5 μm (e.g., 1.8 μm, 2 μm, 2.2 μm, 2.5 μm, 2.8 μm, 3.0 μm, 3.2 μm, etc., or a pore size within a range defined by any two of the foregoing values). In some embodiments, the first textile layer 10 may be formed from a mesh material having a first pore size and the optional second textile layer 15 may be formed from a mesh material having a second pore size different than the first pore size.
[0036]Outer edges or a perimeter of the first textile layer 10 and the optional second textile layer 15 may be secured to each other through a securement mechanism 40. For example, as illustrated in
[0037]Referring again to
[0038]As illustrated in
[0039]
[0040]The wiring 36 may be consolidated or joined at the first end 33 (alternatively, the second end 34, or both the first end 33 and the second end 34) to form a harness 38. This allows the wiring 36 to be guided away from the sensor strip 100 for connection to one or more external devices (e.g., a power source, a controller, a network, etc.). The packaged sensors 30 may be dispersed equidistantly across the first textile layer 10. For example, the packaged sensors 30 may be spaced approximately 6 inches (about 15.25 cm) apart from each other (e.g., 4.5 inches (11.4 cm), 5 inches (12.7 cm), 6.5 inches (16.5 cm), 7 inches (17.75 cm), 7.5 inches (19 cm), etc., apart from each other or a space within a range defined by any two of the foregoing values).
[0041]Referring to
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[0044]As the sensors 32 may sense the environment in which they are placed, a cap or filter 39, such as that depicted by
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[0048]Optionally, the method 300 may include placing an intermediate layer 20 (
[0049]As another option, the method 300 may include superimposing a optional second textile layer 15 (
[0050]The method 300 may additionally include coupling a first anchor, such as the anchor 50 of
[0051]
[0052]As described herein, the cushion 210 may be a mattress or another cushion (e.g., a seat cushion, a pillow (a head pillow, a neck pillow, a body pillow, etc.), a lumbar support, etc.) for supporting a user or a part (e.g., a body, a head, a neck, knees, a back, etc.) of the user. In embodiments where the cushion 210 is a mattress, the sensor strip 100 may be positioned in the foot region 212f of the surface 212 of the cushion 210, an intermediate region 212i of the surface 212 of the cushion 210, or a head region 212h of the surface 212 of the cushion 210 (see
[0053]The cushion 210 and the sensor strip 100 may be covered by a cover 245 (e.g., a cover of the cushion 210, a fitted sheet, a mattress pad, a topper, etc.; see
[0054]
[0055]The first end 425 and the second end 435 of the anchor 400 may each define a recess 445 for receiving a coupler 450 (see
[0056]The anchor 400 also includes a receiver 440 that receives and routes cables from the sensor strip 100. The receiver 440 may include a channel 440C defined in the base 415 of the body 410 of the anchor 400. Additionally, and/or alternatively, the receiver 440 may comprise a receiving piece 440P that is received by and secured to a complementary receptacle of the anchor 400 (e.g., secured to the first wing 420, the second wing 430, or the base 415). The receiving piece 440P may define a channel for receiving and routing the cables (e.g., wiring such as wiring 36 and/or other conductive elements) from the sensor strip 100.
[0057]By including the receiver 440 (e.g., the channel 440C and/or the receiving piece 440P, etc.), the anchor 400 can receive and route the cables from the sensor strip 100 without straining or otherwise bending the cables. Specifically, referring briefly to
[0058]
[0059]With added reference to
[0060]Referring again to
[0061]The fastener 455 may be positioned over the cover 245 and the anchor 400 and may attach to the anchor 400 through the cover 245. For example, the fastener 455 may include one or more magnets that mate with magnets 450 of the anchor 400. As another non-limiting example, the fastener 455 may include clips or snaps that clip or snap into a portion of the anchor 400 through the cover 245. In this way, the anchor 400 may be secured between the sensor strip 100 and the cover 245, thereby anchoring the sensor strip 100 in place over the cushion 210, between the cushion 210 and the cover 245.
[0062]As seen in
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[0064]Although the disclosure provides many specifics, the specifics should not be construed as limiting the scope of any of the claims, but merely as providing illustrations of some embodiments of elements and features of the disclosed subject matter that fall within the scopes of the claims. Other embodiments of the disclosed subject matter may be devised that are also within the scopes of the claims. Accordingly, the scope of each claim is limited only by its plain language and the legal equivalents thereto.
[0065]Although the disclosure provides many specifics, the specifics should not be construed as limiting the scope of any of the claims, but merely as providing illustrations of some embodiments of elements and features of the disclosed subject matter that fall within the scopes of the claims. Other embodiments of the disclosed subject matter may be devised that are also within the scopes of the claims. Accordingly, the scope of each claim is limited only by its plain language and the legal equivalents thereto.
[0066]As utilized herein, the terms “approximately,” “about,” “substantially,” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the invention as recited in the appended claims.
[0067]The terms “coupled” as used herein means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
[0068]References to “or” may be construed as inclusive so that any terms described using “or” may indicate any of a single, more than one, and all of the described terms. References to at least one of a conjunctive list of terms may be construed as an inclusive OR to indicate any of a single, more than one, and all of the described terms. For example, a reference to “at least one of ‘A’ and ‘B’” can include only ‘A’, only ‘B’, as well as both ‘A’ and ‘B’. Such references used in conjunction with “comprising” or other open terminology can include additional items.
[0069]References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below,” etc.) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
[0070]The construction and arrangement of the elements of the assembly as shown in the exemplary embodiments are illustrative only. Although only a few embodiments of the present disclosure have been described in detail, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied.
[0071]Additionally, the word “exemplary” is used to mean serving as an example, instance, or illustration. Any embodiment or design described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments or designs (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples). Rather, use of the word “exemplary” is intended to present concepts in a concrete manner. Accordingly, all such modifications are intended to be included within the scope of the present disclosure. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the preferred and other exemplary embodiments without departing from the scope of the appended claims.
[0072]Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention. For example, any element disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. Also, for example, the order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating configuration, and arrangement of the preferred and other exemplary embodiments without departing from the scope of the appended claims.
Claims
What is claimed is:
1. A sensor strip for a mattress, comprising:
a first textile layer;
at least one sensor supported by the first textile layer; and
a second textile layer superimposed with the first textile layer and at least partly covering the at least one sensor, at least a portion of a perimeter of the second textile layer coupled to at least a portion of a perimeter of the first textile layer.
2. The sensor strip of
3. The sensor strip of
4. The sensor strip of
5. The sensor strip of
6. The sensor strip of
an intermediate layer between the at least one sensor and the second textile layer, the intermediate layer decreasing high spots created by the at least one sensor in the sensor strip.
7. The sensor strip of
8. The sensor strip of
a first anchor at or adjacent to a first end of the sensor strip and a second anchor at or adjacent to a second end of the sensor strip, the second end being opposite from the first end.
9. The sensor strip of
10. The sensor strip of
a base positionable beneath the sensor strip;
a first wing extending from a first side of the base and coupled to the sensor strip;
a second wing extending from a second side of the base and coupled to the sensor strip; and
a fastener configured to removably couple the anchor between the mattress and a covering for the mattress.
11. A cushioning system, comprising:
a mattress; and
at least one sensor strip extending at least partially across the mattress including:
a first textile layer;
one or more sensors carried by the first textile layer;
an intermediate layer laterally surrounding at least a portion of the one or more sensors; and
a second textile layer superimposed with the first textile layer and covering the one or more sensors and the intermediate layer, a perimeter of the second textile layer fastened to a perimeter of the first textile layer.
12. The cushioning system of
bedding covering the one or more sensor strips.
13. The cushioning system of
14. The cushioning system of
15. The cushioning system of
16. The cushioning system of
17. The cushioning system of
a cover extending at least partially across the mattress; and
an anchor removably coupling the sensor strip to the mattress, the anchor comprising:
a base positionable beneath the sensor strip;
a first wing extending from a first side of the base and coupled to the sensor strip;
a second wing extending from a second side of the base opposite from the first side and coupled to the sensor strip; and
a fastener configured to removable couple the anchor between the mattress and the cover.
18. A method of manufacturing a cushioning system, comprising:
positioning one or more sensors along a first textile layer;
coupling the one or more sensors to the first textile layer;
superimposing a second textile layer over the first textile layer; and
coupling at least a portion of a perimeter of the second textile layer to at least a portion of a perimeter of the first textile layer.
19. The method of
20. The method of
positioning the one or more sensors over a cushion;
placing a cover over the one or more sensors and the cushion; and
coupling a fastener to the one or more sensors through the cover to maintain a position of the one or more sensors relative to the cover and the cushion.