US20260053312A1
WASHABLE BIN FOR A ROBOT VACUUM CLEANER
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
iRobot Corporation
Inventors
David Orrin Swett, Lien Hoffman, Yanhan Li
Abstract
A cleaning bin mountable to an autonomous cleaning robot operable to receive debris from a floor surface includes an inlet positioned between lateral sides of the cleaning bin and an outlet configured to connect to a vacuum assembly, the vacuum assembly operable to direct an airflow from the inlet of the cleaning bin to the outlet of the cleaning bin. The cleaning bin also includes a debris chamber to receive debris from the airflow, an airflow chamber separated from the debris chamber by a prefilter, the prefilter forming at least a portion of a top surface of the debris chamber and at least a portion of a bottom surface of the airflow chamber, and a filter socket configured to receive a filter and provide the airflow to through the filter to the outlet of the cleaning bin, wherein the filter is positioned substantially perpendicular to the prefilter when the filter is positioned in the filter socket.
Figures
Description
TECHNICAL FIELD
[0001]This disclosure relates to a cleaning bin for a cleaning robot, in particular, a mobile cleaning robot.
BACKGROUND
[0002]Cleaning robots include mobile robots that autonomously perform cleaning tasks within an environment, e.g. a home. Many kinds of cleaning robots are autonomous to some degree and in different ways. The cleaning robots can autonomously navigate about the environment and ingest debris as they autonomously navigate the environment. The ingested debris are often stored in cleaning bins that can be manually removed from the cleaning robots so that debris can be emptied from the cleaning bins. In some cases, an autonomous cleaning robot may be designed to automatically dock with evacuation stations for the purpose of emptying its cleaning bin of ingested debris.
SUMMARY
[0003]In one aspect, a cleaning bin mountable to an autonomous cleaning robot operable to receive debris from a floor surface includes an inlet positioned between lateral sides of the cleaning bin and an outlet configured to connect to a vacuum assembly, the vacuum assembly operable to direct an airflow from the inlet of the cleaning bin to the outlet of the cleaning bin. The cleaning bin also includes a debris chamber to receive debris from the airflow, an airflow chamber separated from the debris chamber by a prefilter, the prefilter forming at least a portion of a top surface of the debris chamber and at least a portion of a bottom surface of the airflow chamber, and a filter socket configured to receive a filter and provide the airflow to through the filter to the outlet of the cleaning bin, wherein the filter is positioned substantially perpendicular to the prefilter when the filter is positioned in the filter socket.
[0004]In some implementations, the cleaning bin is absent exposed metallic components.
[0005]In some implementations, the prefilter is welded into position between the debris chamber and the airflow chamber.
[0006]In some implementations, the inlet includes a pivotably moveable door. In some instances, the cleaning bin includes a door release latch mechanism for opening the pivotably movable door. In some instances, the door release latch mechanism includes a button positioned in a top surface of the cleaning bin.
[0007]In some implementations, the airflow travels from the airflow chamber into a transition portion proximate to the filter socket.
[0008]In some implementations, the debris chamber has a volume of between 350 and 500 mL.
[0009]In some implementations, the cleaning bin includes a bin attachment hook configured to interface with a socket of the autonomous cleaning robot when inserting and removing the cleaning bin. In some instances, the bin attachment hook has a height of between approximately 35 and 55 mm. In some instances, the bin attachment hook has tapered ends configured to aid in aligning the bin with the autonomous cleaning robot during insertion and removal of the cleaning bin.
[0010]In some implementations, the cleaning bin has a curved outer surface complementary to a curved outer surface of a body of the autonomous cleaning robot.
[0011]In another aspect, an autonomous cleaning robot includes a body, a drive operable to move the body across a floor surface, a vacuum assembly carried in the body, the vacuum assembly operable to generate an airflow to carry debris from the floor surface as the body moves across the floor surface, and a cleaning bin removably mounted to the body. The cleaning bin includes a debris chamber to receive debris from an airflow, the airflow traveling from an inlet of the cleaning bin to an outlet of the cleaning bin, the airflow created by a vacuum assembly connected to the outlet of the cleaning bin, and an airflow chamber separated from the debris chamber by a prefilter, the prefilter forming at least a portion of a top surface of the debris chamber and at least a portion of a bottom surface of the airflow chamber. The cleaning bin pivots about an axis external to the body of the robot during insertion and removal.
[0012]In some implementations, the autonomous cleaning robot includes a bin release latch mechanism for partially ejecting the cleaning bin. In some instances, the bin release latch mechanism includes a bin release latch with a curved surface complementary to a curved surface of the body of the robot. In some instances, the bin release latch mechanism allows for one-handed removal of the cleaning bin.
[0013]In some implementations, the cleaning bin includes a bin grip detail on a bottom portion of the cleaning bin.
[0014]In some implementations, the cleaning bin includes a door seal to seal a door of the cleaning bin to a bin mid of the cleaning bin and a cleaning head seal to seal a cleaning head of the autonomous cleaning robot to the door of the cleaning bin. In some instances, when inserting the cleaning bin into the autonomous cleaning robot, a sealing force is applied to the door seal and the cleaning head seal.
[0015]In some implementations, the cleaning bin is absent exposed metallic components.
[0016]In some implementations, the cleaning bin includes a filter socket configured to receive a filter and provide the airflow through the filter to the outlet of the cleaning bin, wherein the filter is positioned substantially perpendicular to the prefilter when the filter is positioned in the filter socket.
[0017]In some implementations, the prefilter is welded into position between the debris chamber and the airflow chamber.
[0018]In some implementations, the inlet includes a pivotably movable door. In some instances, the autonomous cleaning robot includes a door release latch mechanism for opening the pivotably moveable door. In some instances, the door release latch mechanism includes a button positioned in a top surface of the cleaning bin.
[0019]In some implementations, the airflow travels from the airflow chamber into a transition portion proximate to the filter socket.
[0020]In some implementations, the debris chamber has a volume of between 350 and 500 mL.
[0021]In some implementations, the cleaning bin includes a bin attachment hook configured to interface with a socket of the autonomous cleaning robot when inserting and removing the cleaning bin. In some instances, the hook has a height of between approximately 35 and 55 mm. In some instances, the hook has tapered ends configured to aid in aligning the bin with the autonomous cleaning robot during insertion and removal of the cleaning bin.
[0022]In some implementations, the cleaning bin has a curved outer surface complementary to a curved outer surface of a body of the autonomous cleaning robot.
[0023]Advantages of the foregoing may include, but are not limited to, the advantages described below and herein elsewhere.
[0024]A cleaning bin interfaces with a body of the mobile cleaning robot such that the cleaning bin pivots about an axis that is located external to the body of the mobile cleaning robot. This allows the cleaning bin to form a smooth outer surface with the body of the mobile cleaning robot, without a gap being needed on the outside edge to allow for removing the bin.
[0025]Additionally, the cleaning bin can be removed from the body of the mobile cleaning robot with one hand. A bin release latch and a bin grip are positioned such that a user may hold the cleaning bin at the bin grip and simultaneously press the bin release latch such that the cleaning bin is ejected into the user's hand. The user may also reattach the cleaning bin to the body of the mobile cleaning robot with one hand.
[0026]The cleaning bin includes a prefilter and a filter disposed approximately perpendicular to one another. This orientation of the prefilter and filter in this way allows for the cleaning bin to have an increased volume with a generally short height. The orientation of the prefilter to the filter allows maximization of the prefilter area, which allows for more optimal airflow.
[0027]Furthermore, the cleaning bin has an absence of exposed metallic components. As such, the cleaning bin can be rinsed and/or washed (e.g., machine washed) without exposing metallic components to water and possibly causing rusting or corrosion.
[0028]The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.
DESCRIPTION OF DRAWINGS
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[0051]Like reference symbols in the various drawings indicate like elements.
DETAILED DESCRIPTION
[0052]The present specification relates to a cleaning bin for a mobile cleaning robot. The cleaning bin pivotably detaches from a body of the mobile cleaning robot about a pivot axis that is located external to the body of the mobile cleaning robot. This pivotable detachment allows the cleaning bin to form a continuous outer surface with the body of the mobile cleaning robot and allows a user to easily detach the cleaning bin. The cleaning bin also lacks exposed metallic components, allowing the cleaning bin to be rinsed, or washed, etc. to remove debris from the cleaning bin without significant risk of corrosion.
[0053]Referring to
[0054]The cleaning bin 100 has a rail 108 and a notch 110 that interface with the body 112 of the mobile cleaning robot 102 via a bin latch mechanism (shown in
[0055]In some cases, the mobile cleaning robot 102 is a self-contained robot that autonomously moves across the floor surface to ingest debris. The cleaning robot 102, for example, carries a battery to power the vacuum assembly.
[0056]Referring to
[0057]During a cleaning operation, an airflow passes from the cleaning head (not shown) in the mobile cleaning robot 102 into the inlet 104 in the door 106 of the cleaning bin 100. After passing through the inlet 104, the airflow passes into a debris chamber 210. The airflow flows vertically upward (graphically illustrated by arrow 211) out of the debris chamber 210, through a prefilter (shown in
[0058]The cleaning bin 100 has a bin attachment hook 216 near to the filter socket 214. The bin attachment hook 216 interfaces with a socket (shown in
[0059]
[0060]In this exploded view, the filter 212 is shown separated from the filter socket 214. Once the filter 212 is positioned in the filter socket 214, the airflow is delivered to the filter 212. The filter 212 has an upstream side facing the airflow channel 302 and a downstream side facing external to the cleaning bin 100. Debris may accumulate on teh upstream side of the filter 212. The downstream side is proximate to the vacuum assembly in the body 112 of the mobile cleaning robot 102 when the cleaning bin 100 is mounted in the mobile cleaning robot 102.
[0061]The bin body 208 also has a side compartment 310 that houses a door release latch mechanism 308. The door release latch mechanism 308 includes the door release button 200 and latches 312a and 312b. The latches 312a and 312b interface with catches 314a and 314b of the door 106 when the door 106 is closed. The door release latch mechanism 308 includes a metallic spring that biases the door release latch mechanism 308 into a locking position. The top 202 of the cleaning bin 100 covers the side compartment 310 when the cleaning bin 100 is assembled such that the metallic spring of the door release latch mechanism is sealed inside the side compartment 310. A hole 322 in the top 202 presents the button 200. Because the metallic spring is sealed inside the side compartment 310, the cleaning bin 100 may be washed (e.g. exposed to water) without liquid coming into contact with the metallic spring.
[0062]A bin bottom 316 also attaches to the bin body 208. The bin bottom 316 forms a bottom of the debris chamber 210. The bin bottom 316 has a ramp feature 318 proximate to an opening 320 in the bin body 208, which is covered by the door 106 when the door 106 is in the closed position. The ramp feature 318 helps to provide for a smoother airflow and less dead space beneath the inlet 104 in the door 106 in which debris may gather. For example, when a user removes the cleaning bin 100 from the body 112, and opens the door 106 to dispose of debris that has collected in the debris chamber 210 during a cleaning operation, the ramp feature allows the debris to slide out of the opening 320 without getting caught.
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[0064]The prefilter 300 is positioned horizontally (e.g. approximately parallel to the bin top 202 and the bin bottom 316) between the debris chamber 210 and the airflow channel 302. The filter 212 is positioned vertically (e.g. approximately perpendicular to the bin top 202 and bin bottom 316) in the filter socket 214. The filter 212 is removable from the filter socket 214. The filter socket 214 has a first cutout 402 such that a user can grab the filter 212 and remove it from the filter socket 214. In some examples, the filter socket 214 may have multiple cutouts to provide access to the filter 212 for removal. In some examples, the filter 212 or filter socket 214 may have a pull tab or grip detail to allow for removal of the filter 212.
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[0067]The hook 216 has an opposite orientation to the curvature of the rear external surface 504. Referring back to
[0068]In
[0069]In
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[0071]As shown in
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[0074]In the locked position, as shown in
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[0076]Referring to
[0077]Referring to
[0078]The internal spring may be metallic or elastomeric. The internal spring may also be a molded geometry of a plastic portion of the bin itself. In some implementations, where the internal spring is metallic, the internal spring may be the only metallic component of the cleaning bin 100. As a metallic internal spring is located in the door release latch mechanism 308, which is located in the side compartment 310 of the cleaning bin 100, the cleaning bin 100 may be easily rinsed or washed (e.g. machine washed) to remove debris without worrying about corrosion of the metallic internal spring.
[0079]When opening the door 106, as shown in
[0080]Other latching mechanisms may be used to latch and unlatch the door of the cleaning bin, or to eject the cleaning bin from the body of the mobile cleaning robot. Accordingly, other embodiments are within the scope of the following claims
[0081]A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. For example:
Claims
1. (canceled)
2. A cleaning bin securable to a mobile cleaning robot operable to receive debris from a floor surface, the cleaning bin comprising:
a body including:
an inlet located between a first lateral side and a second lateral side of the cleaning bin;
an outlet located on the first lateral side, the outlet configured to connect to a vacuum assembly to direct an airflow from the inlet of the cleaning bin to the outlet of the cleaning bin;
a debris chamber to receive debris from the airflow; and
an airflow chamber separated from the debris chamber by a prefilter, the prefilter configured to receive the airflow therethrough;
a filter socket located at the outlet of the cleaning bin and configured to receive a filter and provide the airflow to flow through the filter to the outlet of the cleaning bin; and
a hook connected to the first lateral side and configured to interface with a socket of the mobile cleaning robot when inserting to releasably secure cleaning bin to the mobile cleaning robot.
3. The cleaning bin of
4. The cleaning bin of
a rail located on the second lateral side; and
a notch located on the second lateral side, the notch and the rail together configured to interface with a bin release mechanism of the mobile cleaning robot to releasably secure the cleaning bin to the mobile cleaning robot.
5. The cleaning bin of
a door connected to the body between the first lateral side and the second lateral side, the door at least partially defining the inlet, and the door pivotably coupled to the body to move between a closed position and an open position.
6. The cleaning bin of
a door actuator connected to the body between the first lateral side and the second lateral side, the door actuator operable to release the door from the closed position.
7. The cleaning bin of
a door seal connected to the door and configured to form a seal between the door and the body when the door is in the closed position; and
a cleaning head seal connected to the door opposite the door seal, the cleaning head seal configured to form a second seal between the cleaning bin and the mobile cleaning robot when the cleaning bin is secured to the mobile cleaning robot.
8. The cleaning bin of
9. The cleaning bin of
one or more latches connected to the body and configured to engage with respective ones of the one or more catches to lock the door in the closed position, the door actuator operable to move the one or more latches to disengage the one or more catches to allow the door to move out of the closed position.
10. The cleaning bin of
11. The cleaning bin of
12. A cleaning bin securable to a mobile cleaning robot operable to receive debris from a floor surface, the cleaning bin comprising:
a body including:
an inlet located between a first lateral side and a second lateral side of the cleaning bin; and
an outlet located on the first lateral side, the outlet configured to connect to a vacuum assembly to direct an airflow from the inlet of the cleaning bin to the outlet of the cleaning bin;
a prefilter located between the inlet and the outlet and configured to receive the airflow therethrough;
a filter socket located at the outlet of the cleaning bin and configured to receive a filter and provide the airflow to flow through the filter to the outlet of the cleaning bin; and
a hook connected to the first lateral side and configured to interface with a socket of the mobile cleaning robot when inserting to releasably secure cleaning bin to the mobile cleaning robot.
13. The cleaning bin of
14. The cleaning bin of
a rail located on the second lateral side; and
a notch located on the second lateral side, the notch and the rail together configured to interface with a bin release mechanism of the mobile cleaning robot to releasably secure the cleaning bin to the mobile cleaning robot.
15. The cleaning bin of
a door connected to the body between the first lateral side and the second lateral side, the door at least partially defining the inlet, and the door pivotably coupled to the body to move between a closed position and an open position.
16. The cleaning bin of
a door actuator connected to the body between the first lateral side and the second lateral side, the door actuator operable to release the door from the closed position.
17. The cleaning bin of
18. The cleaning bin of
one or more latches connected to the body and configured to engage with respective ones of the one or more catches to lock the door in the closed position, the door actuator operable to move the one or more latches to disengage the one or more catches to allow the door to move out of the closed position.
19. A cleaning bin securable to a mobile cleaning robot operable to receive debris from a floor surface, the cleaning bin comprising:
a body including:
an inlet located between a first lateral side and a second lateral side of the cleaning bin;
an outlet located on the first lateral side, the outlet configured to connect to a vacuum assembly to direct an airflow from the inlet of the cleaning bin to the outlet of the cleaning bin; and
a debris chamber to receive debris from the airflow;
a prefilter located downstream of the debris chamber, the prefilter configured to receive the airflow therethrough;
a filter socket located at the outlet of the cleaning bin and configured to receive a filter and provide the airflow to flow through the filter to the outlet of the cleaning bin; and
a hook connected to the first lateral side and configured to interface with a socket of the mobile cleaning robot when inserting to releasably secure cleaning bin to the mobile cleaning robot.
20. The cleaning bin of
a rail located on the second lateral side; and
a notch located on the second lateral side, the notch and the rail together configured to interface with a bin release mechanism of the mobile cleaning robot to releasably secure the cleaning bin to the mobile cleaning robot;
wherein the hook is configured to provide a pivot axis of the cleaning bin relative to the mobile cleaning robot that is outside a body of the mobile cleaning robot when the hook is secured to the mobile cleaning robot.
21. The cleaning bin of
a door connected to the body between the first lateral side and the second lateral side, the door at least partially defining the inlet, and the door pivotably coupled to the body to move between a closed position and an open position; and
a door actuator connected to the body between the first lateral side and the second lateral side, the door actuator operable to release the door from the closed position.