US20260055774A1
GAS TURBINE ENGINE BLEED AIR FLOW CONTROL
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
General Electric Company, GE Marmara Technology Center Muhendislik Hizmetleri Ltd, GE Aerospace Poland Sp. z o.o.
Inventors
Arda Unsal, Geoffrey Whitener, John David Bibler, Batu Yilmaz, Katherine Beyer, Adam Tomasz Pazinski
Abstract
An engine includes a compressor including an inner casing and an outer casing where the inner casing defines a primary flow path for a primary airflow through the compressor. The inner casing and the outer casing define a bleed air cavity therebetween. The inner casing at least partially defines a bleed air channel extending circumferentially about the inner casing to direct a bleed airflow from the primary airflow into the bleed air cavity. One or more flow control devices located circumferentially about the compressor to actively or passively circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity, wherein the one or more flow control devices are disposed at least partially within the bleed air channel, form at least part of the bleed air channel, or extend axially aft from the bleed air channel.
Figures
Description
FIELD
[0001]The present disclosure relates to a gas turbine engine and, more particularly, to bleed air flow control.
BACKGROUND
[0002]Gas turbine engines, such as turbofan engines, may be used for aircraft propulsion. A turbofan engine generally includes a fan and a gas turbine engine or core engine to drive the fan. The gas turbine engine includes compressor section, a combustor, and a turbine section in a serial flow arrangement. Some gas turbine engines extract high pressure air from the compressor section, known as “bleed air.” This bleed air can be used to pressurize a cabin of an aircraft, to provide cooling to one or more parts of the engine and/or to power one or more systems of the aircraft.
BRIEF DESCRIPTION OF THE DRAWINGS
[0003]A full and enabling disclosure of the present disclosure, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
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[0026]Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present disclosure.
DETAILED DESCRIPTION
[0027]Reference will now be made in detail to present embodiments of the disclosure, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the disclosure.
[0028]The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other implementations. Additionally, unless specifically identified otherwise, all embodiments described herein should be considered exemplary. The singular forms “a”, “an”, and “the” include plural references unless the context clearly dictates otherwise. The term “at least one of” in the context of, e.g., “at least one of A, B, and C” refers to only A, only B, only C, or any combination of A, B, and C.
[0029]As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. Furthermore, the terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows. The terms “forward” and “aft” refer to relative positions within a gas turbine engine or vehicle, and are based on a normal operational attitude of the gas turbine engine or vehicle. More particularly, forward and aft are used herein with reference to a direction of travel of the vehicle and a direction of propulsive thrust of the gas turbine engine.
[0030]The term “turbomachine” refers to a machine including one or more compressors, a heat generating section (e.g., a combustion section), and one or more turbines that together generate a torque output. The term “gas turbine engine” refers to an engine having a turbomachine as all or a portion of its power source. Example gas turbine engines include turbofan engines, turboprop engines, turbojet engines, turboshaft engines, etc., as well as hybrid-electric versions of one or more of these engines.
[0031]The term “combustion section” refers to any heat addition system for a turbomachine. For example, the term combustion section may refer to a section including one or more of a deflagrative combustion assembly, a rotating detonation combustion assembly, a pulse detonation combustion assembly, or other appropriate heat addition assembly. In certain example embodiments, the combustion section may include an annular combustor, a can combustor, a cannular combustor, a trapped vortex combustor (TVC), or other appropriate combustion system, or combinations thereof.
[0032]The terms “low” and “high”, or their respective comparative degrees (e.g., -er, where applicable), when used with a compressor, a turbine, a shaft, or spool components, etc. each refer to relative speeds within an engine unless otherwise specified. For example, a “low turbine” or “low speed turbine” defines a component configured to operate at a rotational speed, such as a maximum allowable rotational speed, lower than a “high turbine” or “high speed turbine” of the engine.
[0033]As used herein, the terms “axial” and “axially” refer to directions and orientations that extend substantially parallel to a centerline of the gas turbine engine. Moreover, the terms “radial” and “radially” refer to directions and orientations that extend substantially perpendicular to the centerline of the gas turbine engine. In addition, as used herein, the terms “circumferential” and “circumferentially” refer to directions and orientations that extend arcuately about the centerline of the gas turbine engine.
[0034]Approximating language, as used herein throughout the specification and claims, is applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about”, “approximately”, and “substantially”, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value, or the precision of the methods or machines for constructing or manufacturing the components and/or systems. For example, the approximating language may refer to being within a 1, 2, 4, 10, 15, or 20 percent margin. These approximating margins may apply to a single value, either or both endpoints defining numerical ranges, and/or the margin for ranges between endpoints.
[0035]The terms “coupled,” “fixed,” “attached to,” and the like refer to both direct coupling, fixing, or attaching, as well as indirect coupling, fixing, or attaching through one or more intermediate components or features, unless otherwise specified herein.
[0036]The term “proximate” refers to being closer to one end than an opposite end. For example, when used in conjunction with first and second ends; high pressure and low pressure sides; or the like, the phrase “proximate the first end,” or “proximate the high pressure side,” refers to a location closer to the first end than the second end, or closer to the high pressure side than the low pressure side, respectively.
[0037]As used herein, the term “cruising speed” refers to operation of a turbine engine utilized to power an aircraft that may operate at a cruising speed when the aircraft levels after climbing to a specified altitude. A turbine engine may operate at a cruising speed that is from 50% to 90% of a rated speed, such as from 70% to 80% of the rated speed. In some embodiments, a cruising speed may be achieved at about 80% of full throttle, such as from about 50% to about 90% of full throttle, such as from about 70% to about 80% full throttle. As used herein, the term “cruise flight phase” refers to a phase of flight in which an aircraft levels in altitude after a climb flight phase and prior to descending to an approach flight phase. In various examples, cruise flight may take place at a cruise altitude up to approximately 65,000 ft. In certain examples, cruise altitude is between approximately 28,000 ft. and approximately 45,000 ft. In yet other examples, cruise altitude is expressed in flight levels (FL) based on a standard air pressure at sea level, in which cruise flight is between FL280 and FL650. In another example, cruise flight is between FL280 and FL450. In still certain examples, cruise altitude is defined based at least on a barometric pressure, in which cruise altitude is between approximately 4.85 psia and approximately 0.82 psia based on a sea-level pressure of approximately 14.70 psia and sea-level temperature at approximately 59 degrees Fahrenheit. In another example, cruise altitude is between approximately 4.85 psia and approximately 2.14 psia. It should be appreciated that, in certain examples, the ranges of cruise altitude defined by pressure may be adjusted based on a different reference sea-level pressure and/or sea-level temperature.
[0038]The present disclosure is generally related to high-pressure compressor bleed air extraction flow control for a gas turbine engine. A gas turbine engine generally includes a compressor section including a low-pressure compressor and a high-pressure compressor, a combustion section, and a turbine section arranged in serial-flow order. The compressor section includes a compressor casing that encases sequential rows of stator vanes and rotor blades of the low-pressure and high-pressure compressors. During operation, bleed air is extracted from the compressor at one or more locations and is routed into one or more respective bleed air cavities or plenums via respective bleed air channels. The bleed air is then distributed from the bleed air cavities via various pipes or tubes to cool turbine components and/or to service/support a variety of aircraft systems including but not limited to cabin air pressurization systems, air conditioning, fuel tank pressurization, thrust reverse system, fuel heating, anti-icing systems, etc.
[0039]Air bled from the compressor flowpath to the offtake cavity is circumferentially balanced to ensure that the bleed is not circumferentially distorted around the main air flowpath through the compressor. Circumferentially unbalanced bleed (arising from low pipe count, asymmetric port positions, or imbalanced port dimensions) circumferentially distorts airflow in the compressor flowpath, adversely impacting compressor operability. The need to keep compressor distortion within limits drives mechanical decisions, such as the number of bleed ports and pipes, their circumferential position, case radius, and flow dimensions (including variable areas, like a scroll).
[0040]Embodiments of the present disclosure includes features in the bleed air channels or bleed air cavities, or both, in combination with or independent of external features, to enable asymmetric bleed port geometry while maintaining compressor distortion within limits. In exemplary embodiments, various types of passive and/or active flow control devices such as, by way of non-limiting example, one or more baffles with features that vary circumferentially are used to manage compressor distortion with asymmetric bleeds. Embodiments of the present disclosure enable asymmetric bleed port geometry that prevents or reduces the need for a bleed cavity area increase or an offtake scroll to manage compressor distortion. Embodiments of the present disclosure include flow control devices that manage compressor distortion that may also be adjusted and/or modified after installation, allowing for improved compressor distortion and compressor operability on an individual gas turbine engine basis. Embodiments of the present disclosure manage distortion by either varying restrictions and/or pressure losses around a circumference of the bleed offtake and/or by adjusting the diffusion and/or pressure recovered downstream around the circumference of the compressor. Embodiments of the present disclosure include using apertures connecting to other cavities, such as neighboring bleed cavities or the undercowl, to manage the pressure in the bleed air cavity. The flow control devices of the present disclosure may be actuated and/or actively varied and/or may use material properties (e.g. thermal expansion) to passively vary the bleed airflow. Thus, embodiments of the present disclosure circumferentially balance air bled from the compressor flowpath. In other words, the flow control devices of the present disclosure maintain a uniform flow rate of the air around a circumference of the compressor casing.
[0041]Referring now to the drawings,
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[0043]The exemplary turbomachine 26 depicted generally includes an outer casing 28 that defines an annular core inlet 30. The outer casing 28 at least partially encases, in serial flow relationship, an axial compressor section including a booster or low-pressure (LP) compressor 32 and a high-pressure (HP) compressor 34, a combustion section 36, a turbine section including a high-pressure (HP) turbine 38 and a low-pressure (LP) turbine 40, and a jet exhaust nozzle 42.
[0044]A high-pressure (HP) shaft 44 drivingly connects the HP turbine 38 to the HP compressor 34. A low-pressure (LP) shaft 46 that drivingly connects the LP turbine 40 to the LP compressor 32. The LP compressor 32, the HP compressor 34, the combustion section 36, the HP turbine 38, the LP turbine 40, and the jet exhaust nozzle 42 together define a core air flowpath 48 through the engine 20.
[0045]For the embodiment depicted, the fan section 24 includes a fan 50 having a plurality of fan blades 52 coupled to a disk 54 in a spaced apart manner. As depicted, the fan blades 52 extend outwardly from disk 54 generally along the radial direction R. Each fan blade 52 is rotatable with the disk 54 about a pitch axis P by virtue of the fan blades 52 being operatively coupled to a suitable pitch change mechanism 56 configured to collectively vary the pitch of the fan blades 52, e.g., in unison.
[0046]The engine 20 further includes a power gear box 58. The fan blades 52, disk 54, and pitch change mechanism 56 are together rotatable about the longitudinal centerline 22 by the LP shaft 46 across the power gear box 58. The power gear box 58 includes a plurality of gears for adjusting a rotational speed of the fan 50 relative to a rotational speed of the LP shaft 46, such that the fan 50 and the LP shaft 46 may rotate at more efficient relative speeds.
[0047]Referring still to the exemplary embodiment of
[0048]It should be appreciated, however, that the exemplary engine 20 depicted in
[0049]During operation of the engine 20, a volume of air 70 enters the engine 20 through an associated inlet 72 of the outer nacelle 62 and fan section 24. As the volume of air 70 passes across the fan blades 52, a first portion of air 74 is directed or routed into the bypass airflow passage 68 and a second portion of air 76 is directed or routed into the core air flowpath 48, or more specifically into the LP compressor 32. The ratio between the first portion of air 74 and the second portion of air 76 is commonly known as a bypass ratio.
[0050]As the second portion of air 76 enters the LP compressor 32, one or more sequential stages of low-pressure (LP) compressor stator vanes 78 and low-pressure (LP) compressor rotor blades 80 coupled to the LP shaft 46 progressively compress the second portion of air 76 flowing through the LP compressor 32 towards the HP compressor 34. Next, one or more sequential stages of high-pressure (HP) compressor stator vanes 82 and high-pressure (HP) compressor rotor blades 84 coupled to the HP shaft 44 further compress the second portion of air 76 flowing through the HP compressor 34. This provides compressed air to the combustion section 36 where it mixes with fuel and burns to provide combustion gases 86.
[0051]The combustion gases 86 are routed through the HP turbine 38 where a portion of thermal and/or kinetic energy from the combustion gases 86 is extracted via sequential stages of high-pressure (HP) turbine stator vanes 88 that are coupled to a turbine casing and high-pressure (HP) turbine rotor blades 90 that are coupled to the HP shaft 44, thus causing the HP shaft 44 to rotate, thereby supporting operation of the HP compressor 34. The combustion gases 86 are then routed through the LP turbine 40 where a second portion of thermal and kinetic energy is extracted from the combustion gases 86 via sequential stages of low-pressure (LP) turbine stator vanes 92 that are coupled to a turbine casing and low-pressure (LP) turbine rotor blades 94 that are coupled to the LP shaft 46, thus causing the LP shaft 46 to rotate, and thereby supporting operation of the LP compressor 32 and/or rotation of the fan 50.
[0052]The combustion gases 86 are subsequently routed through the jet exhaust nozzle 42 of the turbomachine 26 to provide propulsive thrust. The pressure of the first portion of air 74 is also substantially increased as it is routed through the bypass airflow passage 68 before it is exhausted from a fan nozzle exhaust section 96 of the engine 20, also providing propulsive thrust. The HP turbine 38, the LP turbine 40, and the jet exhaust nozzle 42 at least partially define a hot gas path 98 for routing the combustion gases 86 through the turbomachine 26.
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[0054]The inner casing 102 defines, forms, and/or otherwise surrounds a primary flow path 106 for airflow flowing aft or downstream through the HP compressor 34 to the combustion section 36 (shown in
[0055]In exemplary embodiments, the inner and outer casings 102, 104 define one or more openings or slots to extract high-pressure air from the primary flow path 106 of the HP compressor 34. This high-pressure air is referred to as “bleed air” because it is “bled” from the HP compressor 34. Bleed air is used for various purposes in the engine 20 and/or the aircraft 10. For example, bleed air can be used to cool or reduce the temperature of the HP and LP turbines. Additionally, or alternatively, the bleed air can be used to pressurize certain seals in the engine 20, which helps maintain tighter fittings and tolerances. Further, if the engine 20 is used on an aircraft, the bleed air can be used to power and/or provide a constant supply of air for one or more systems, such as an environmental control system (ECS) (which provides pressurized and temperature-controlled air to the cabin), a wing anti-icing system, and/or an engine anti-icing system.
[0056]In various embodiments, as shown in
[0057]To supply the bleed air cavity 108 with bleed air, the inner casing 102 includes an opening 114. The opening 114 may be defined by a slot or aperture that extends through the inner casing 102 and circumferentially about the inner casing 102 with respect to circumferential direction C. In various embodiments, as shown in
[0058]The bleed air channel 116 is formed, shaped and/or oriented to direct a portion of the airflow from the primary flow path 106 into the bleed air cavity 108 as a bleed airflow 118. During operation of the engine 20, a portion of the airflow (e.g., high-pressure air) in the primary flow path 106 flows through the opening 114 (e.g., as the bleed airflow 118), through the bleed air channel 116, and fills the bleed air cavity 108. In exemplary embodiments, the bleed air channel 116 is angled or slanted in the downstream direction (e.g., from left to right in
[0059]In operation, the flow of the bleed airflow 118 into the bleed air cavity 108 and the pressure in the bleed air cavity 108 depends on the demand from conditions of the downstream locations and/or systems 112, and the temperature of the bleed airflow 118 may depend on the operating aspects of the HP compressor 34 or flight phase of the aircraft 10 (
[0060]In exemplary embodiments, the engine 20 includes one or more flow control devices 130 disposed at least partially within the bleed air channel 116 and/or the bleed air cavity 108 to passively and/or actively control the bleed airflow 118 within and passing through the bleed air cavity 108. The one or more flow control devices 130 may be located at one or more circumferential positions with respect to the inner casing 102 or with respect to a circumferential position of the one or more pipes 110. In
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[0067]In exemplary embodiments, one or more sensors 176 may be at least partially located within the bleed air cavity 108 to detect at least one of a pressure within the bleed air cavity 108 or a flow rate of the bleed airflow 118 at one or more circumferential locations with respect to the bleed air cavity 108. The one or more sensors 176 may also be communicatively coupled to the one or more controllers 174 to receive feedback or data detected by the one or more sensors 176. In exemplary embodiments, based on the pressure within the bleed air cavity 108 and/or flow rate data received by the controller 174 from the one or more sensors 176, the controller 174 may be configured to automatically and independently control the flow rate of the bleed airflow 118 at one or more circumferential locations with respect to the bleed air cavity 108 via the one or more baffles 170A, 170B.
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[0070]In exemplary embodiments, the one or more flow control devices 130 may be formed as part of or may be coupled to the wall 122. In exemplary embodiments, the wall 122 is defined by an inlet end 196 located proximate to the primary airflow path 106. The inlet end 196 of the wall 122 is defined by a leading edge 198. In exemplary embodiments, the one or more flow control devices 130 are in the form of a varying radius of curvature of the leading edge 198 based on a circumferential location of the leading edge 198 to circumferentially balance the bleed airflow 118 into the bleed air channel 116. A reduced radius of curvature of the leading edge 198 may cause the leading edge 198 to capture additional high-pressure air from the primary flow path 106 to supply the bleed airflow 118 into the bleed air cavity 108 than a higher radius of curvature. In exemplary embodiments, the radius of curvature of the leading edge 198 may vary at different circumferential locations of the inner casing 102 to circumferentially balance the bleed airflow 118 into the bleed air channel 116. In exemplary embodiments, the radius of curvature of the leading edge 198 may be greater at circumferential locations proximate to the one or more pipes 110 than at circumferential locations distal to the one or more pipes 110.
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[0076]In exemplary embodiments, the one or more baffles 260 may be formed from at least two different materials having different material properties such that one or more portions of the one or more baffles 260 responds differently than one or more other portions of the one or more baffles 260 at different operating conditions of the engine 20. In exemplary embodiments, the one or more baffles 260 may be formed from at least two different materials having different coefficients of thermal expansion. In exemplary embodiments, a geometric parameter of one or more portions of the one or more baffles 260 may change based on a temperature of the bleed airflow 118. In exemplary embodiments, portions of the one or more baffles 260 formed from a material having a greater coefficient of thermal expansion property than another portion of the baffle 260 may deflect or expand to vary a flow rate of the bleed airflow 118 through the 260. Accordingly, the baffle 260 may be formed having the different materials positioned at different circumferential locations of the baffle 260 to circumferentially balance the flow rate of the bleed airflow 118.
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[0079]In exemplary embodiments, the one or more baffles 280 also include one or more baffle elements 287 positioned to vary a size of the one or more apertures 286 or control an amount of the bleed airflow 118 passing through the one or more apertures 286. In exemplary embodiments, the one or more baffle elements 287 include one or more shutters 288 configured to be extendable over at least a portion of the one or more apertures 286 to vary a flow rate of the bleed airflow 118 passing through the one or more apertures 286. Similar to the baffle 260 depicted and described in connection with
[0080]In exemplary embodiments, the one or more shutters 288 are formed from a material having a coefficient of thermal expansion greater than a coefficient of thermal expansion of the material used to form at least the portion 284. In exemplary embodiments, the difference in coefficients of thermal expansion between the one or more shutters 288 and the portion 284 enables the one or more shutters 288 to expand or deflect a greater amount than the portion 284 to vary a size of the one or more apertures 286 in response to varying temperatures of the bleed airflow 118.
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[0082]In exemplary embodiments, in response to an elevated temperature of the bleed airflow 118, the portion 304 expands in a direction 308 a greater amount than the portion 306 causing the outlet end 302 of the wall 120 to deflect toward the wall 122 to a position 310 decrease the geometry or size of outlet end 140 of the bleed air channel 116. In response to a decreased temperature of the bleed airflow 118, the portion 304 retracts in a direction opposite the direction 308 a greater amount than the portion 306 causing the outlet end 302 of the wall 120 to deflect away from the wall 122 to a position 312 to increase the geometry or size of outlet end 140 of the bleed air channel 116. The circumferential locations of the portions 304 and 306 may vary circumferentially about the inner casing 102 to circumferentially balance or control the flow rate of the bleed airflow 118. In exemplary embodiments, the portions 304 and 306 may be circumferentially located based on a circumferential location of the one or more pipes 110 to increase or decrease a flow rate of the bleed airflow 118 at locations proximate to of distal from the circumferential location of the one or more pipes 110, similar to as described in connection with
[0083]It should be understood that one or more of the flow control devices 130 depicted and described in connection with
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[0085]As shown in
[0086]The one or more memory device(s) 402B can store information accessible by the one or more processor(s) 402A, including computer-readable instructions 402C that can be executed by the one or more processor(s) 402A. The computer-readable instructions 402C can be any set of instructions that when executed by the one or more processor(s) 402A, cause the one or more processor(s) 402A to perform operations. In some embodiments, the computer-readable instructions 402C can be executed by the one or more processor(s) 402A to cause the one or more processor(s) 402A to perform operations, such as any of the operations and functions for which the computing system 400 and/or the computing device(s) 402 are configured, such as controlling operation of the actuators 172 (
[0087]The computing device(s) 402 can also include a network interface 402E used to communicate, for example, with the other components of the computing system 400 (e.g., via a communication network). The network interface 402E can include any suitable components for interfacing with one or more network(s), including for example, transmitters, receivers, ports, controllers, antennas, and/or other suitable components. One or more devices can be configured to receive one or more commands from the computing device(s) 402 or provide one or more commands to the computing device(s) 402.
[0088]Thus, embodiments of the present disclosure includes features in the bleed air channels or bleed air cavities, or both, in combination with or independent of external features, to enable asymmetric bleed port geometry while maintaining a balanced or uniform flow rate of the air around a circumference of the compressor and maintaining compressor distortion within limits. In exemplary embodiments, various types of passive and/or active flow control devices that vary circumferentially are used to manage compressor distortion with asymmetric bleeds. Embodiments of the present disclosure enable asymmetric bleed port geometry that prevents or reduces the need for a bleed cavity area increase or an offtake scroll to manage compressor distortion. Embodiments of the present disclosure circumferentially balance the flow rate about the circumference of the compressor casing by either varying restrictions and/or pressure losses around a circumference of the bleed offtake and/or by adjusting the diffusion and/or pressure recovered downstream around the circumference of the compressor. The flow control devices of the present disclosure may be actuated and/or actively varied and/or may use material properties (e.g. thermal expansion) to passively vary the bleed airflow. Thus, embodiments of the present disclosure circumferentially balance air bled from the compressor flowpath to maintain a uniform flow rate of the air around a circumference of the compressor casing.
[0089]The technology discussed herein makes reference to computer-based systems and actions taken by and information sent to and from computer-based systems. One of ordinary skill in the art will recognize that the inherent flexibility of computer-based systems allows for a great variety of possible configurations, combinations, and divisions of tasks and functionality between and among components. For instance, processes discussed herein can be implemented using a single computing device or multiple computing devices working in combination. Databases, memory, instructions, and applications can be implemented on a single system or distributed across multiple systems. Distributed components can operate sequentially or in parallel.
[0090]This written description uses examples to disclose the present disclosure, including the best mode, and to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
[0091]Further aspects are provided by the subject matter of the following clauses:
[0092]An engine, comprising: a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel between the primary flow path and the bleed air cavity to direct a portion of the primary airflow as a bleed airflow into the bleed air cavity; and one or more flow control devices located at least partially within the bleed air channel, forming at least part of the bleed air channel, or extending axially aft from the bleed air channel, the one or more flow control devices configured to circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity.
[0093]The engine of the preceding clause, wherein the one or more flow control devices comprise one or more baffles, the one or more baffles comprising one or more apertures, wherein a size of the one or more apertures varies based on a circumferential location of the respective one or more apertures.
[0094]The engine of any preceding clause, further comprising one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, wherein the size of the one or more apertures circumferentially located proximate the one or more pipes is less than the size of the one or more apertures circumferentially located distal from the one or more pipes.
[0095]The engine of any preceding clause, wherein the one or more flow control devices comprise one or more baffles, wherein at least a portion of the one or more baffles extends axially in an aft direction with respect to the bleed air cavity, and wherein an axial length of the portion varies based on a circumferential location of the portion.
[0096]The engine of any preceding clause, further comprising one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, and wherein at least one of the axial length or radial location of the portion varies circumferentially based on a circumferential location of the one or more pipes.
[0097]The engine of any preceding clause, further comprising one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, and wherein the axial length of the portion is greater proximate to a circumferential location of the one or more pipes than the axial length of the portion located circumferentially distal from the one or more pipes.
[0098]The engine of any preceding clause, wherein the inner casing comprises a first wall and a second wall defining the bleed air channel, and wherein the one or more flow control devices comprise one or more baffles extending at least partially into the bleed air channel from at least one of the first wall or the second wall.
[0099]The engine of any preceding clause, further comprising one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, and wherein the one or more baffles are configured to equalize the bleed airflow flowing through the bleed air channel at circumferential locations proximate to the one or more pipes with the bleed airflow flowing through the bleed air channel at circumferential locations distal to the one or more pipes.
[0100]The engine any preceding clause, wherein the one or more flow control devices comprise: one or more first baffles; and one or more second baffles; and wherein at least one of the one or more first baffles or the one or more second baffles comprises one or more apertures, and wherein at least one of the one or more first baffles or the one or more second baffles is movable to control the flow of the bleed airflow through the one or more apertures.
[0101]The engine of any preceding clause, further comprising one or more actuators actuatable to move the at least one of the one or more first baffles or the one or more second baffles.
[0102]The engine of any preceding clause, further comprising: one or more sensors disposed within the bleed air cavity, the one or more sensors configured to detect at least one of a pressure within the bleed air cavity or a flow rate of the bleed airflow within the bleed air cavity; and a controller configured to control the one or more flow control devices to vary at least one of the pressure or the flow rate.
[0103]The engine of any preceding clause, wherein the one or more flow control devices are configured to vary a size of the bleed air channel.
[0104]The engine of any preceding clause, wherein a geometric parameter of the bleed air channel varies based on a circumferential location of the geometric parameter.
[0105]The engine of any preceding clause, wherein the inner casing comprises a first wall and a second wall defining the bleed air channel, and wherein the one or more flow control devices comprises at least a portion of at least one of the first wall or the second wall.
[0106]The engine of any preceding clause, further comprising one or more actuators actuatable to move at least a portion of the first wall to vary a size of the bleed air channel.
[0107]The engine of any preceding clause, further comprising one or more actuators actuatable to move at least a portion of the second wall into the primary airflow.
[0108]The engine of any preceding clause, wherein the second wall is disposed axially aft of the first wall and comprises a leading edge defining an inlet end of the second wall proximate the primary airflow, and wherein a radius of curvature of the leading edge varies based on a circumferential location of the leading edge.
[0109]The engine of any preceding clause, wherein the one or more flow control devices comprise one or more apertures extending from the bleed air cavity into at least one secondary cavity, wherein the secondary cavity is pressurized at a higher pressure or a lower pressure than the bleed air cavity.
[0110]The engine of any preceding clause, further comprising one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, and wherein the secondary cavity is pressurized at the higher pressure, and wherein the one or more apertures are located at or near a circumferential location of the one or more pipes.
[0111]The engine of any preceding clause, further comprising one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, and wherein the secondary cavity is pressurized at the lower pressure, and wherein the one or more apertures are located at or near a circumferential location opposite a circumferential location of the one or more pipes.
[0112]The engine of any preceding clause, wherein the one or more flow control devices comprise one or more baffles, and wherein the one or more baffles comprise a first material and a second material, wherein a coefficient of thermal expansion of the first material is greater than a coefficient of thermal expansion of the second material.
[0113]The engine of any preceding clause, wherein the one or more baffles comprise one or more apertures, and wherein the coefficient of thermal expansion of the first material causes a size of the one or more apertures to vary based on a circumferential location of the one or more apertures.
[0114]The engine of any preceding clause, further comprising one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, and wherein at least a portion of the first material is located proximate to a circumferential location of the one or more pipes.
[0115]The engine of any preceding clause, wherein the coefficient of thermal expansion of the first material causes a change in a size of the bleed air channel in response to a change in a temperature of the bleed airflow.
[0116]The engine of any preceding clause, wherein the one or more baffles comprise: one or more first baffle elements comprising one or more apertures, the one or more first baffle elements comprising the second material; and one or more second baffle elements fixedly coupled to the one or more first baffle elements, the one or more second baffle elements comprising the first material, the one or more second baffle elements positioned to vary a size of the one or more apertures in response to a change in a temperature of the bleed airflow.
[0117]The engine of any preceding clause, wherein the one or more baffles comprise: one or more first baffle elements, the one or more first baffle elements comprising the second material; and one or more second baffle elements fixedly coupled to the one or more first baffle elements, the one or more first baffle elements and the one or more second baffle elements defining at least a portion of the bleed air channel, and wherein the one or more second baffle elements are positioned to vary a size of the bleed air channel in response to a change in a temperature of the bleed airflow.
[0118]The engine of any preceding clause, further comprising: one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity; one or more sensors disposed within the bleed air cavity, the one or more sensors configured to detect at least one of a pressure within the bleed air cavity or a flow rate of the bleed airflow within the bleed air cavity; and a controller configured to control the one or more flow control devices to vary at least one of the pressure or the flow rate based on a circumferential location of the pressure or the flow rate.
[0119]The engine of any preceding clause, wherein at least a portion of the one or more flow control devices is located axially forward from an offtake of the one or more pipes.
[0120]The engine of any preceding clause, wherein the one or more flow control devices are configured to at least partially control the flow of the bleed airflow while the bleed airflow is flowing in the axially aft or radially outward direction.
[0121]The engine of any preceding clause, wherein the engine comprises a gas turbine engine.
[0122]An engine, comprising: a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity; one or more flow control devices located circumferentially about the compressor and disposed at least partially within at least one of the bleed air cavity or the bleed air channel, the one or more flow control devices comprising one or more actuators actuable to circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity.
[0123]The engine of any preceding clause, wherein the inner casing comprises at least one wall defining the bleed air channel, and wherein the one or more actuators are actuable to move at least a portion of the at least one wall to vary a size of the bleed air channel.
[0124]The engine of any preceding clause, wherein the inner casing comprises at least one wall defining the bleed air channel, and wherein the one or more actuators are actuable to move at least a portion of the at least one wall into the primary airflow.
[0125]An aircraft, comprising: a fuselage; a wing attached to the fuselage; and an engine, the engine comprising: a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity; and one or more flow control devices located at least partially within at least one of the bleed air cavity or the bleed air channel, the one or more flow control devices configured to circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity.
[0126]A method for operating an engine, the engine comprising a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity, the method comprising: detecting at least one of a pressure within the bleed air cavity or a flow rate of the bleed airflow within the bleed air cavity; and controlling one or more flow control devices to circumferentially balance the flow rate of the bleed airflow into the bleed air cavity or within the bleed air cavity based on the pressure or the flow rate.
[0127]The method of any preceding clause, wherein controlling the one or more flow control devices comprises actuating one or more actuators to vary a size of the bleed air channel.
[0128]The method of any preceding clause, wherein the one or more flow control devices comprise one or more baffles comprising one or more apertures, and wherein controlling the one or more flow control devices comprises actuating one or more actuators to vary a flow of the bleed airflow through the one or more apertures based on a circumferential location of the one or more apertures.
[0129]The method of any preceding clause, wherein the inner casing comprises a first wall and a second wall defining the bleed air channel, and wherein controlling the one or more flow control devices comprises actuating one or more actuators to move at least a portion of the first wall into the primary airflow.
[0130]The method of any preceding clause, wherein the engine further comprises one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, and wherein the method further comprises: controlling the one or more flow control devices to increase or decrease the flow rate proximate to a circumferential location of the one or more pipes based on the pressure or the flow rate.
[0131]The method of any preceding clause, wherein the inner casing comprises a first wall and a second wall defining the bleed air channel, and wherein controlling the one or more flow control devices comprises actuating one or more actuators to move at least a portion of the first wall into the bleed air channel.
[0132]A method for operating an aircraft, the aircraft comprising a fuselage, a wing attached to the fuselage, and an engine, the engine comprising a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity, the method comprising: detecting at least one of a pressure within the bleed air cavity or a flow rate of the bleed airflow within the bleed air cavity; and controlling one or more flow control devices to circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity based on the pressure or the flow rate.
[0133]A method for operating an aircraft, the aircraft comprising a fuselage, a wing attached to the fuselage, and an engine, the engine comprising a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity, and one or more pipes coupled to the outer casing and fluidly connected to the bleed air cavity, the method comprising: operating the engine during a takeoff flight phase of the aircraft; and while operating the engine during the takeoff flight phase of the aircraft, controlling one or more flow control devices to decrease a flow rate of the bleed airflow proximate to a circumferential location of the one or more pipes.
[0134]The method of any preceding clause, further comprising: operating the engine during a cruise flight phase of the aircraft; and while operating the engine during the cruise flight phase of the aircraft, controlling the one or more flow control devices to increase the flow rate of the bleed airflow proximate to the circumferential location of the one or more pipes.
[0135]An engine, comprising: a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity, and wherein the bleed air channel comprises an inlet end located proximate to the primary flow path and an outlet end disposed proximate to the bleed air cavity and distal to the inlet end; and one or more flow control devices located circumferentially about the compressor to actively or passively circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity, wherein the one or more flow control devices are disposed at least partially at the inlet end, at the outlet end, or between the inlet end and the outlet end.
[0136]The engine of any preceding clause, wherein the one or more flow control devices comprise one or more baffles having one or more apertures, wherein a size of the one or more apertures varies based on a circumferential location of the respective one or more apertures.
[0137]The engine of any preceding clause, wherein the one or more flow control devices comprise: one or more first baffles; and one or more second baffles; and wherein at least one of the one or more first baffles or the one or more second baffles comprises one or more apertures, and wherein at least one of the one or more first baffles or the one or more second baffles is movable.
[0138]The engine of any preceding clause, wherein the one or more flow control devices comprise one or more baffles having a first material and a second material, wherein a coefficient of thermal expansion of the first material is greater than a coefficient of thermal expansion of the second material.
[0139]An engine, comprising: a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity, and wherein the bleed air channel comprises an inlet end located proximate to the primary flow path and an outlet end disposed proximate to the bleed air cavity and distal to the inlet end; and one or more flow control devices located circumferentially about the compressor to actively or passively circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity, wherein at least a portion of the one or more flow control devices extends axially aft from the outlet end into the bleed air cavity.
[0140]The engine of any preceding clause, wherein at least another portion of the one or more flow control devices extends radially outward with respect to the outlet end.
[0141]The engine of any preceding clause, further comprising at least one pipe fluidly coupled to the outer casing at a circumferential location to route the bleed airflow from the bleed air cavity to one or more downstream locations, and wherein the one or more flow control devices have a length in an aft axial direction that varies based on the circumferential location of the at least one pipe.
[0142]The method of any preceding clause, wherein the one or more flow control devices comprise one or more baffles having a first material and a second material, wherein a coefficient of thermal expansion of the first material is greater than a coefficient of thermal expansion of the second material.
Claims
1. An engine, comprising:
a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity; and
one or more flow control devices located circumferentially about the compressor to actively or passively circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity, wherein the one or more flow control devices are disposed at least partially within the bleed air channel,
wherein the one or more flow control devices comprise one or more baffles defining one or more apertures, wherein the one or more baffles and the one or more apertures enable the flow of the bleed airflow to pass through the one or more baffles from the bleed air channel to the bleed air cavity.
2. The engine of
3. The engine of
4. The engine of
5. The engine of
6. The engine of
one or more first baffles; and
one or more second baffles; and
wherein at least one of the one or more first baffles or the one or more second baffles comprises the one or more apertures, and wherein at least one of the one or more first baffles or the one or more second baffles is movable.
7. The engine of
8. The engine of
9. The engine of
10. The engine of
11. The engine of
one or more sensors disposed within the bleed air cavity, the one or more sensors configured to detect at least one of a pressure within the bleed air cavity or a flow rate of the bleed airflow within the bleed air cavity; and
a controller configured to control the one or more flow control devices to circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity based on at least one of the pressure or the flow rate.
12. The engine of
13. An engine, comprising:
a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity, and wherein the bleed air channel comprises an inlet end located proximate to the primary flow path and an outlet end disposed proximate to the bleed air cavity and distal to the inlet end; and
one or more flow control devices located circumferentially about the compressor to actively or passively circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity, wherein the one or more flow control devices are disposed at least partially at the inlet end, at the outlet end, or between the inlet end and the outlet end,
wherein the one or more flow control devices comprise one or more baffles having one or more apertures, wherein the one or more baffles and the one or more apertures enable the flow of the bleed airflow to pass through the one or more baffles from the bleed air channel to the bleed air cavity.
14. The engine of
15. The engine of
one or more first baffles; and
one or more second baffles; and
wherein at least one of the one or more first baffles or the one or more second baffles comprises one or more apertures, and wherein at least one of the one or more first baffles or the one or more second baffles is movable.
16. The engine of
17. An engine, comprising:
a compressor including an inner casing and an outer casing, the inner casing defining a primary flow path for a primary airflow through the compressor, the inner casing and the outer casing defining a bleed air cavity therebetween, the inner casing at least partially defining a bleed air channel extending circumferentially about the inner casing between the primary flow path and the bleed air cavity to direct a bleed airflow from the primary airflow into the bleed air cavity, and wherein the bleed air channel comprises an inlet end located proximate to the primary flow path and an outlet end disposed proximate to the bleed air cavity and distal to the inlet end; and
one or more flow control devices located circumferentially about the compressor to actively or passively circumferentially balance a flow of the bleed airflow into the bleed air cavity or within the bleed air cavity, wherein at least a portion of the one or more flow control devices extends axially aft from the outlet end into the bleed air cavity,
wherein the one or more flow control devices comprise one or more baffles having one or more apertures, wherein the one or more baffles and the one or more apertures enable the flow of the bleed airflow to pass through the one or more baffles from the bleed air channel to the bleed air cavity.
18. The engine of
19. The engine of
20. The engine of