US20260084584A1
METHOD OF PRECONDITIONING AN ENERGY STORAGE DEVICE FOR A LIMITED ROUTE OF TRAVEL
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
GM GLOBAL TECHNOLOGY OPERATIONS LLC
Inventors
Abbas Mohammed, Joseph F. Szczerba, Reza Zarringhalam
Abstract
A method of preconditioning an energy storage device for a vehicle includes determining a route of travel of the vehicle based on a destination input and estimating a maximum energy available from regenerative braking of the vehicle along the route of travel. The method further includes selecting a target preconditioning temperature for the energy storage device based on the route of travel and the maximum energy available from regenerative braking, and heating the energy storage device to the target preconditioning temperature to thereby precondition the energy storage device. A vehicle includes the energy storage device and a controller in communication with the energy storage device.
Figures
Description
INTRODUCTION
[0001]The disclosure relates to a method of preconditioning an energy storage device and to a vehicle.
[0002]An energy storage device for a vehicle, such as a rechargeable battery and battery pack for an electric vehicle, may be preconditioned or prepared for optimal performance by warming or cooling the energy storage device. Such preconditioning may optimize efficiency, range, and lifespan of the energy storage device. During preconditioning in a cold climate or when the electric vehicle has been idle for a period of time, the energy storage device may receive electrical energy from an electrical grid or heat from a vehicle thermal management system to warm the energy storage device.
SUMMARY
[0003]A method of preconditioning an energy storage device for a vehicle includes determining a route of travel of the vehicle based on a destination input, and estimating a maximum energy available from regenerative braking of the vehicle along the route of travel. The method further includes selecting a target preconditioning temperature for the energy storage device based on the route of travel and the maximum energy available from regenerative braking, and heating the energy storage device to the target preconditioning temperature to thereby precondition the energy storage device.
[0004]In one aspect, the energy storage device may have a full preconditioning temperature, and heating may include warming the energy storage device to less than the full preconditioning temperature.
[0005]In an additional aspect, selecting may include balancing the maximum energy available from regenerative braking with an energy required for heating the energy storage device to thereby avoid unnecessary preconditioning of the energy storage device.
[0006]In another aspect, estimating may include assessing each opportunity for regenerative braking along the route of travel and rejecting outliers.
[0007]In a further aspect, estimating may include measuring a distance of the route of travel.
[0008]In one aspect, estimating may include evaluating a duration of travel.
[0009]In an additional aspect, estimating may include evaluating traffic volumes and traffic speeds along the route of travel.
[0010]In another aspect, estimating may include analyzing weather conditions along the route of travel.
[0011]In a further aspect, estimating may include evaluating a grade of the route of travel.
[0012]In one aspect, the route of travel may connect a starting location of the vehicle and a destination of the vehicle. Selecting the target preconditioning temperature may include evaluating a soak time of the energy storage device at the destination based on a soak time input and a destination departure time input.
[0013]In an additional aspect, the method may further include monitoring a driving behavior of the vehicle along the route of travel.
[0014]In another aspect, the method may further include assigning a confidence factor to the target preconditioning temperature.
[0015]In a further aspect, the target preconditioning temperature may be a minimum temperature that the energy storage device requires to capture the maximum energy available from regenerative braking for the route of travel. The method may further include, after heating, converting kinetic energy of the vehicle to electrical energy during at least one of deceleration of the vehicle and frictional braking of the vehicle while the vehicle is traveling along the route of travel, and transmitting the electrical energy to the energy storage device to thereby charge the energy storage device.
[0016]In another embodiment, a method of preconditioning an energy storage device for a vehicle includes determining a route of travel of the vehicle based on a destination input, wherein the route of travel connects a starting location of the vehicle and a destination of the vehicle. The method also includes evaluating a duration of travel along the route of travel and comparing the duration of travel to a threshold duration of travel. If the duration of travel is less than or equal to the threshold duration of travel, the method includes estimating a maximum energy available from regenerative braking of the vehicle along the route of travel; selecting a target preconditioning temperature for the energy storage device based on the route of travel, the duration of travel, and the maximum energy available from regenerative braking; and heating the energy storage device to the target preconditioning temperature to thereby precondition the energy storage device.
[0017]In one aspect, the method may further include monitoring a driving behavior of the vehicle and assigning a confidence factor to the target preconditioning temperature based on the driving behavior.
[0018]In an additional aspect, selecting the target preconditioning temperature may include evaluating a soak time of the energy storage device at the destination based on a soak time input and a destination departure time input.
[0019]In another aspect, the method may further include predicting the destination input, a soak time input, and a destination departure time input based on a time of day.
[0020]In a further aspect, the method may further include scheduling the heating according to the destination input and a starting departure time.
[0021]A vehicle includes an energy storage device configured to store and discharge electrical energy and a controller in communication with the energy storage device. The controller includes an instruction set that is executable to determine a route of travel of the vehicle based on a destination input. The instruction set is also executable to estimate a maximum energy available from regenerative braking of the vehicle along the route of travel. The instruction set is further executable to select a target preconditioning temperature of the energy storage device based on the route of travel and the maximum energy available from regenerative braking. In addition, the instruction set is executable to heat the energy storage device to the target preconditioning temperature to thereby precondition the energy storage device.
[0022]In one aspect, the vehicle may further include a plurality of wheels configured to translate along the route of travel. The energy storage device may be configured to provide motive power to at least one of the plurality of wheels.
[0023]The above features and advantages, and other features and attendant advantages of this disclosure, will be readily apparent from the following detailed description of illustrative examples and modes for carrying out the present disclosure when taken in connection with the accompanying drawings and the appended claims. Moreover, this disclosure expressly includes combinations and sub-combinations of the elements and features presented above and below.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
[0025]
[0026]
[0027]
[0028]
DETAILED DESCRIPTION
[0029]Referring to the Figures, wherein like reference numerals refer to like elements, a vehicle 10 (
[0030]More specifically, and as set forth in more detail below, the method 12, 112 may provide a target preconditioning temperature for the energy storage device 14 that is sufficient to warm the energy storage device 14 so that the energy storage device 14 may capture an optimal amount of energy available from regenerative braking of the vehicle 10 during the short or limited travel, while avoiding wasted energy associated with unnecessary or excessive preconditioning of the energy storage device 14. That is, since energy from regenerative braking may not be efficiently captured by a comparatively cold energy storage device 14, and since a capacity for the energy storage device 14 to accept electrical energy from regenerative braking may decrease as a temperature of the energy storage device 14 decreases, the method 12, 112 may precisely precondition and warm the energy storage device 14 in preparation for a comparatively short distance or duration trip so that the energy storage device 14 can capture as much energy from regenerative braking as possible without wasting energy required for preconditioning.
[0031]As such, the method 12, 112 and vehicle 10 may be useful for automotive applications such as, but not limited to, electric vehicles, hybrid vehicles, and the like. For example, the vehicle 10 may be a motor vehicle powered by at least one of an internal combustion engine 100 (
[0032]Referring now to
[0033]The vehicle 10 also includes a controller 20 in communication with the energy storage device 14 and including an instruction set that is executable to precondition the energy storage device 14, as set forth in more detail below. That is, the controller 20 may execute the method 12, 112 of preconditioning the energy storage device 14 described below. In particular, the controller 20 may include a processor configured to operate programmed code and may operate an operating system. The processor may include random access memory (RAM) and a memory storage device such as a hard drive. The controller 20 may include programming to analyze data from the energy storage device 14 and vehicle 10 and diagnose existence of a precursor condition of the method 12, 112. The controller 20 may also include programming to take further actions regarding aspects of the method 12, 112, such as heating 30 (
[0034]More specifically, as set forth in more detail below and described with reference to
[0035]In addition, although not shown in detail, the vehicle 10 may include a communications bus configured for enabling electronic communication between components of the vehicle 10. Each energy storage device 14 may include a sensor 32 (
[0036]As shown in
[0037]Referring again to
[0038]Referring again to
[0039]By way of non-limiting example, during regenerative braking, the one or more electric motors 18 (
[0040]As described with continued reference to
[0041]For example, if 80% of the expected regenerative braking along the route of travel may be attributable to gradual grade changes, but 20% of the maximum energy available from regenerative braking along the route of travel may be attributable to one long, steep descent, it may not be worthwhile to completely precondition the energy storage device 14 to a full preconditioning temperature, since complete preconditioning requires using comparatively more energy than partial preconditioning. That is, the long, steep descent may be an outlier and may not be considered by the method 12, 112.
[0042]In another example, the current flow of traffic may be filtered out as an outlier if traffic volumes or speeds affect deceleration opportunities of the vehicle 10. As such, estimating 26 assists in tailoring the method 12, 112 to the specific route of travel so that energy is not wasted in heating 30 the energy storage device 14 to merely capture energy from a spike in regenerative braking.
[0043]Likewise, for comparatively short distance and/or duration travels, it may not be advantageous to warm the energy storage device 14 to the full preconditioning temperature if the route of travel does not include opportunities for regenerative braking. Therefore, estimating 26 seeks to obtain a tailored or precise target preconditioning temperature that is high enough to ready the energy storage device 14 to accept electrical energy converted during regenerative braking, but not too high that preconditioning spends warming energy that is ultimately wasted because there is not sufficient electrical energy transmitted back to the energy storage device 14 during regenerative braking.
[0044]In one non-limiting example, estimating 26 may include measuring a distance of the route of travel and predicting whether or how many opportunities for regenerative braking exist along the distance. Similarly, estimating 26 may include evaluating 126 (
[0045]Additionally or alternatively, estimating 26 may include evaluating traffic volumes and traffic speeds along the route of travel. For example, estimating 26 may consider whether stop-and-go traffic is present along the route of travel. Likewise, estimating 26 may include analyzing weather conditions along the route of travel when estimating regenerative braking opportunities along the route of travel. For example, estimating 26 may consider inclement weather along the route of travel.
[0046]In another example, estimating 26 may include evaluating a grade of the route of travel. For example, estimating 26 may include analyzing a number and severity of changes in grade, inclinations, and declinations along the route of travel and predicting the maximum energy available from regenerative braking. Estimating 26 may also include considering a mass of the vehicle 10.
[0047]Referring again to
[0048]The target preconditioning temperature may be described as a minimum temperature that the energy storage device 14 requires to capture the maximum energy available from regenerative braking for the route of travel. Therefore, selecting 28 may include balancing the maximum energy available from regenerative braking with an energy required for heating 30 the energy storage device 14 to thereby avoid unnecessary or excessive preconditioning of the energy storage device 14. Selecting 28 may include finding a sweet spot or ideal balance so that warming the energy storage device 14 before travel via energy such as electrical energy from a plug connected to an electrical utility grid allows the energy storage device 14 to capture as much energy from regenerative braking as possible during travel.
[0049]For example, in some instances, the route of travel may include one steep, downward-descending hill that may provide an opportunity for regenerative braking of the vehicle 10. However, if the amount of electrical energy required to precondition the energy storage device 14 to accept all of the electrical energy generated during regenerative braking on the hill is large, it may not be optimal to precondition the energy storage device 14 before travel to a level sufficient to capture all of the energy from regenerative braking on the hill, from both an energy cost and time perspective. Instead, it may be desirable to precondition the energy storage device 14 to an optimal level, i.e., to the target preconditioning temperature, that is less than the full preconditioning temperature to thereby avoid unnecessary or excessive preconditioning and capture an optimum amount of energy available from regenerative braking, rather than the maximum amount of energy available from regenerative braking along the route of travel.
[0050]In another example, as described with continued reference to
[0051]For example, for comparatively long soak times such as when the vehicle 10 will remain at the destination for an 8-hour work day after a comparatively short route of travel such as a 10 minute commute to work, it may not be advisable to precondition the energy storage device 14 to the full preconditioning temperature, since the energy required to warm the energy storage device 14 during preconditioning may be wasted if the vehicle 10 is not used again for 8 hours. In this scenario, the energy storage device 14 may lose most of the electrical energy from a utility grid that was used to precondition the energy storage device 14 if the energy storage device 14 is cold soaked in a comparatively cold temperature for 8 hours after use.
[0052]Conversely, however, if the soak time is comparatively short, e.g., a quick 10-minute stop, it may be worthwhile to expend the electrical energy to warm up the energy storage device 14 so that further energy from regenerative braking may be captured when the vehicle 10 is again underway. Therefore, the method 12 includes selecting 28 the tailored target preconditioning temperature that avoids unnecessary or excessive preconditioning and wasted energy.
[0053]Referring again to
[0054]In addition, the method 12 may also include assigning 50 a confidence factor to the target preconditioning temperature based on the driving behavior. That is, if the driving conditions or behavior deviate from the initial inputs 24, 38, 44 (
[0055]If the confidence factor falls below a designated threshold, e.g., below 50%, due to vehicle driving behavior or a change in route of travel conditions, the vehicle 10 may switch to vehicle thermal controls to warm or cool the energy storage device 14. For example, if the method 12, 112 detects a higher than expected output wattage of the energy storage device 14 due to a quick acceleration of the vehicle 10, higher vehicle speed, auxiliary loads, and/or a substantial rerouting of the route of travel, the confidence factor may decrease and the vehicle 10 may heat or condition the energy storage device 14 for a remainder of the route of travel to minimize stress on the energy storage device 14.
[0056]After heating 30 to the target preconditioning temperature, the vehicle 10 may alert the user that the energy storage device 14 is ready for travel, i.e., is optimized for the given route of travel, and that additional heat from electrical energy may be used to condition a passenger cabin of the vehicle 10 to provide for user comfort. That is, since energy capacity that is available for preconditioning the vehicle 10 may be shared between warming the energy storage device 14 and the passenger cabin, the method 12, 112 may allow for faster conditioning of the passenger cabin since the target preconditioning temperature is less than the full preconditioning temperature. Therefore, since the method 12, 112 may not over-precondition and may thereby conserve energy, the method 12, 112 may also reduce strain on components of the energy storage device 14 and vehicle 10 caused by temperature cycling.
[0057]As an additional advantage, since heating 30 a cold energy storage device 14 may cause noise and vibration in the passenger cabin from, for example, circulating pumps and spinning compressors, the tailored target preconditioning temperature provided by the method 12, 112 may also mitigate such occurrences.
[0058]Referring again to
[0059]Referring now to
[0060]If the duration of travel is less than or equal to the threshold duration of travel, the method 112 includes estimating 26 the maximum energy available from regenerative braking along the route of travel; selecting 28 the target preconditioning temperature for the energy storage device 14 based on the route of travel, the duration of travel, and the maximum energy available for regenerative braking; and heating 30 the energy storage device 14 to the target preconditioning temperature. That is, the method 112 may be performed or continued for comparatively short trips that include at least some opportunity for regenerative braking.
[0061]As described with continued reference to
[0062]Additionally or alternatively, the method 112 may also include scheduling 60 the heating 30 according to the destination input 24 and a starting departure time. For example, the user may schedule the method 12, 112, e.g., via the toggle switch 42 (
[0063]Therefore, in summary, estimating 26, selecting 28, and heating 30 may include evaluating a plurality of variables.
[0064]For example, a temperature of the energy storage device 14 may be a function of an average temperature of the energy storage device 14, an ambient air temperature, a power required for an electric heater configured to heat coolant for the energy storage device 14, time, an electric load, and an initial temperature of the energy storage device 14.
[0065]As another example, the maximum energy available from regenerative braking or total recoverable energy for the route of travel may be a function of route inclinations and declinations, vehicle speed, a state of charge of the energy storage device 14, and traffic conditions.
[0066]Similarly, a filtered maximum energy available from regenerative braking or filtered total recoverable energy for the route of travel may be a function of route inclinations and declinations, an instantaneous power from regenerative braking, vehicle speed, time, and the total recoverable energy for the route of travel.
[0067]In another non-limiting example, an expected energy gain from regenerative braking for the route of travel may be a function of driving behavior or pattern of usage, a distance between the starting location of the vehicle 10 and the destination, the soak time after the vehicle 10 reaches the destination, and a probabilistic behavior of the user of the vehicle 10.
[0068]As a further example, a power derived from expected energy gains and duration of use of the vehicle 10 may be a function of the expected energy gain from regenerative braking for the route of travel and a total expected driving time.
[0069]By way of other non-limiting examples of functions and variables for the method 12, 112, the target preconditioning temperature may be based on a charge power limit of the energy storage device 14, the temperature of the energy storage device 14, and the expected energy available from regenerative braking for an upcoming route of travel; and may be a function of the power derived from expected energy gains and duration of use of the vehicle 10, a power limit of the energy storage device 14 based on a temperature of the energy storage device 14, a departure time, a current time, and a time remaining for preconditioning.
[0070]Likewise, the confidence factor may be a function of the driving behavior of pattern of usage, the distance between the starting location of the vehicle 10 and the destination, and the probabilistic behavior of the user of the vehicle 10.
[0071]The method 12, 112 as described herein may accept hardware inputs, software system inputs, and energy system inputs, and may produce energy management outputs.
[0072]Exemplary hardware inputs for the method 12, 112 may include, but are not limited to, wireless communications, a status of a charger plug for the energy storage device 14, high voltage thermal components of the vehicle 10, the temperature of the energy storage device 14, and the ambient temperature.
[0073]Exemplary software system inputs for the method 12, 112 may include, but are not limited to, vehicle speed, live traffic data, grade information for the route of travel, user-defined preconditioning constraints, navigation data, and thermal and regenerative braking limits of the energy storage device 14 and vehicle 10.
[0074]Exemplary energy system inputs for the method 12, 112, may include, but are not limited to, thermal power management of the energy storage device 14, such as heating and cooling requests and power limits; thermal power management of the passenger cabin, such as heating and cooling requests; and load and expected energy consumption associated with the route of travel.
[0075]Exemplary energy management outputs of the method 12, 112 may include, but are not limited to, reduced preconditioning power requirements for the energy storage device 14, optimized or maximized capture of regenerative braking energy based on live conditions along the route of travel, and high voltage thermal conditioning.
[0076]Therefore, in summary, the method 12, 112 may advantageously and precisely warm the energy storage device 14 so that the energy storage device 14 may capture an optimal amount of energy available from regenerative braking of the vehicle 10 during the short or limited travel while avoiding wasted energy associated with unnecessary or excessive preconditioning of the energy storage device 14. That is, the method 12, 112 precisely preconditions and warms the energy storage device 14 in preparation for a comparatively short duration trip so that the energy storage device 14 can capture as much energy from regenerative braking as possible without wasting the energy required for preconditioning. The method 12, 112 tailors the target preconditioning temperature to the specific route of travel so that energy is not wasted in heating 30 the energy storage device 14 to merely capture energy from a spike in regenerative braking. As such, the method 12, 112 does not over-precondition and thereby conserves energy, and reduces strains on components of the energy storage device 14 and vehicle 10 caused by temperature cycling.
[0077]The described embodiments of the present disclosure are intended to serve as non-limiting examples, and other embodiments may take various and alternative forms. In addition, the appended drawings are not necessarily to scale, and may present a somewhat simplified representation of various features of the present disclosure, including, for example, specific dimensions, orientations, locations, and shapes. Details associated with such features will be determined in part by the intended application and use environment of the described embodiments.
[0078]For purposes of the present description, unless specifically disclaimed, use of the singular includes the plural and vice versa, the terms “and” and “or” shall be both conjunctive and disjunctive, and the words “including”, “containing”, “comprising”, “having”, and the like shall mean “including without limitation”. Moreover, words of approximation such as “about”, “substantially”, “generally”, “approximately”, etc., may be used herein in the sense of “at, near, or nearly at”, or “within 0-5% of”, or “within acceptable manufacturing tolerances”, or logical combinations thereof. As used herein, a component that is “configured to” perform a specified function is capable of performing the specified function without alteration, rather than merely having potential to perform the specified function after further modification. In other words, the described hardware, when expressly configured to perform the specified function, is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. In addition, the use of ordinals such as first, second and third does not necessarily imply a ranked sense of order, but rather may merely distinguish between multiple instances of an act or structure.
[0079]The detailed description and the drawings or figures are supportive and descriptive of the present teachings, but the scope of the present teachings is defined solely by the claims. While some of the best modes and other embodiments for carrying out the present teachings have been described in detail, various alternative designs and embodiments exist for practicing the present teachings defined in the appended claims. Moreover, this disclosure expressly includes combinations and sub-combinations of the elements and features presented above and below.
Claims
What is claimed is:
1. A method of preconditioning an energy storage device for a vehicle, the method including:
determining a route of travel of the vehicle based on a destination input;
estimating a maximum energy available from regenerative braking of the vehicle along the route of travel;
selecting a target preconditioning temperature for the energy storage device based on the route of travel and the maximum energy available from regenerative braking; and
heating the energy storage device to the target preconditioning temperature to thereby precondition the energy storage device.
2. The method of
3. The method of
4. The method of
5. The method of
6. The method of
7. The method of
8. The method of
9. The method of
10. The method of
11. The method of
12. The method of
13. The method of
further including,
after heating, converting kinetic energy of the vehicle to electrical energy during at least one of deceleration of the vehicle and frictional braking of the vehicle while the vehicle is traveling along the route of travel; and
transmitting the electrical energy to the energy storage device to thereby charge the energy storage device.
14. A method of preconditioning an energy storage device for a vehicle, the method comprising:
determining a route of travel of the vehicle based on a destination input, wherein the route of travel connects a starting location of the vehicle and a destination of the vehicle;
evaluating a duration of travel along the route of travel;
comparing the duration of travel to a threshold duration of travel; and
if the duration of travel is less than or equal to the threshold duration of travel,
estimating a maximum energy available from regenerative braking of the vehicle along the route of travel;
selecting a target preconditioning temperature for the energy storage device based on the route of travel, the duration of travel, and the maximum energy available from regenerative braking; and
heating the energy storage device to the target preconditioning temperature to thereby precondition the energy storage device.
15. The method of
16. The method of
17. The method of
18. The method of
19. A vehicle comprising:
an energy storage device configured to store and discharge electrical energy;
a controller in communication with the energy storage device and including an instruction set that is executable to:
determine a route of travel of the vehicle based on a destination input;
estimate a maximum energy available from regenerative braking of the vehicle along the route of travel;
select a target preconditioning temperature of the energy storage device based on the route of travel and the maximum energy available from regenerative braking; and
heat the energy storage device to the target preconditioning temperature to thereby precondition the energy storage device.
20. The vehicle of
wherein the energy storage device is configured to provide motive power to at least one of the plurality of wheels.