US20260103881A1
MODULAR DUGOUT
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Musco Corporation
Inventors
Matthew D. Drost, Jacob W. Taylor, Logan J. Bogatzke, Casey T. Scheidel, Timothy J. Boyle
Abstract
A modular dugout has different modular units including a roof assembly, a base pole assembly, an end assembly, a hinge assembly, and a gate assembly that ease assembly at a site where the dugout is to be situated.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001]This application is related to and claims benefit of U.S. Provisional Application Ser. No. 63/447,957, filed Feb. 24, 2023, the content of which is hereby incorporated herein by reference in its entirety.
TECHNICAL FIELD
[0002]The disclosure generally relates to outdoor enclosures or shelters used to provide cover or protection from the environment for people and equipment out in open fields or the like. More specifically, the present disclosure relates to a modular dugout that provides such cover to players, equipment, etc. for a baseball field or other sport, or other outdoor activity.
BACKGROUND
[0003]Various dugouts or other outdoor enclosures or shelters are known in the art. However, they are not easy to assemble, nor do they provide a suitable barrier such as a chain link member that is easy to install on the dugout to prevent balls from entering the dugout.
SUMMARY
[0004]A modular dugout according to an embodiment of the present disclosure may comprise a plurality of base pole assemblies, and a roof assembly. Each of the plurality of base pole assemblies may include a base pole, and the roof assembly may include a plurality of top brackets that are configured to be attached to the plurality of base poles of the plurality of base pole assemblies.
[0005]A base pole assembly for assembling a modular dugout according to an embodiment of the present disclosure may be provided. Such a base pole assembly may comprise a base pole defining a first end, and a second end, and may include a first side and a second side extending from the first end to the second end. A first U-shaped bracket may be attached to the first side of the base pole, and a second U-shaped bracket may be attached to the second side of the base pole. Also, a foot pad may be attached to the first end of the base pole.
[0006]A roof assembly for assembling a modular dugout according to an embodiment of the present disclosure is provided. Such a roof assembly may comprise a first main beam member, and a second main beam member spaced away from the first main beam member. Further, a first roof cross-brace member may connect the first main beam member to the second main beam member while a second roof cross-brace member may be spaced away from the first cross-brace member and may connect the first main beam member to the second main beam member. A plurality of Y-shaped brackets may be attached to the first main beam member, and to the second main beam member.
[0007]An end electrical panel assembly for assembling a modular dugout according to an embodiment of the present disclosure may comprise a pair of base poles assemblies that are spaced away from each other, a middle base pole assembly disposed horizontally between the pair of base pole assemblies, an electrical panel attached to the middle base pole assembly and one of the pair of base pole assemblies, and a first cross-brace member connecting the pair of base pole assemblies together.
[0008]An end assembly according to another embodiment may comprise a first base pole assembly including a first base pole with a first top end, and a first bottom end. A first foot pad may be attached to the first bottom end, and a first hole may extend through a first side of the first base pole near the top end. Also, a first chain link receiving member may extend from a second side of the first base pole that is different than the first side. Similarly, a second base pole assembly may be provided that includes a second base pole with a second top end, and a second bottom end. A second foot pad may be attached to the bottom end second, and a second hole may extend through a third side of the second base pole near the second top end. A second chain link receiving member may extend from a fourth side of the base pole that is different than the third side. The second base pole assembly may be spaced away from the first base pole assembly and may be attached to the first base pole assembly by a first end cross-brace member.
[0009]A gate assembly for assembling a modular dugout according to another embodiment of the present disclosure may comprise a pair of vertical members, a pair of horizontal members attached to the pair of vertical members, forming a perimeter of the gate assembly, and a cross-brace member extending from one side of the perimeter to another side of the perimeter. A plurality of cage members may extend from the cross-brace member to the perimeter or from one side of the perimeter to another side of the perimeter. A gap distance between each of the plurality of cage members may be less than 5.0 inches.
[0010]A hinge assembly for attaching a gate assembly to a modular dugout according to an embodiment of the present disclosure may comprise a base pole with a first side of the base pole, a second side of the base pole, and a thru-hole extending through the first side and the second side of the base pole. A first U-shaped bracket may be attached to the first side of the base pole, and a pair of hinge members may be attached to the base pole facing in a direction opposite to a direction that the first U-shaped bracket extends.
[0011]For some embodiments disclosed herein, it is therefore a principal object, feature, advantage, or aspect of the present disclosure to improve over the state of the art and/or address problems, issues, or deficiencies in the art.
[0012]The details of one or more examples of the disclosure are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the disclosure will be apparent from the description and drawings, and from the claims.
BRIEF DESCRIPTION OF DRAWINGS
[0013]The following drawings are illustrative of particular examples of the present disclosure and therefore do not limit the scope of the disclosure. The drawings are not necessarily to scale, though examples can include the scale illustrated, and are intended for use in conjunction with the explanations in the following detailed description wherein like reference characters denote like elements. Examples of the present disclosure will hereinafter be described in conjunction with the appended drawings.
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DETAILED DESCRIPTION
[0052]The following detailed description is exemplary in nature and is not intended to limit the scope, applicability, or configuration of the techniques or systems described herein in any way. Rather, the following description provides some practical illustrations for implementing examples of the techniques or systems described herein. Those skilled in the art will recognize that many of the noted examples have a variety of suitable alternatives.
[0053]To further an understanding of the present disclosure, specific exemplary embodiments according to the present disclosure will be described in detail. Frequent mention will be made in this description to the drawings. Reference numbers will be used to indicate certain parts in the drawings. Unless otherwise stated, the same reference numbers will be used to indicate the same parts throughout the drawings. Further, similar reference numbers (e.g., 702, 802, 902, 1002, 1102) will be used to indicate similar parts or functionality between embodiments.
A. Modular Dugout
[0054]Many sporting venues—whether outdoor or indoors-are often designed to accommodate players, coaches, trainers, etc. so that when they are not playing or otherwise not needed on the field, they and their equipment are at least partially protected from the environment while not impeding their view of the activity on the field.
[0055]Providing such dugouts or other shelters, or enclosures may be cost prohibitive since they are labor and material intensive to build. Various embodiments of a dugout (which may be more generally characterized as a shelter or enclosure) may alleviate these problems by providing a modular system that is easier to assemble since they may be preassembled in modular units prior to arriving at the site, etc.
[0056]Starting with
[0057]As shown in
[0058]An end electrical panel assembly 400 may be provided in some embodiments of the present disclosure to provide people inside the dugout with electricity, communications, etc. The end electrical panel assembly 400 may be connected to the plurality of base pole assemblies 200 either directly or indirectly as will be described in further detail later herein.
[0059]Similarly, an end lattice assembly 500 (so called since it looks like a lattice or a ladder) may be provided opposite of the end electrical panel assembly 400. The end lattice assembly 500 may be connected to the roof assembly 300 either directly or indirectly as will also be described in further detail later herein.
[0060]A gate assembly 600 (may be disposed at the rear of the dugout) may be connected to the plurality base pole assemblies 200 either directly or indirectly. For example, a hinge assembly 700 may connect the gate assembly 600 to the plurality of base pole assemblies 200. The gate assembly 600 may be disposed adjacent to the end lattice assembly 500 as shown, but not necessarily so. In some embodiments of the present disclosure, This gate assembly may be omitted as well as the hinge assembly so that a simple opening is provided.
[0061]A plurality of cross-brace members 102 may be provided that connect each of the plurality of base pole assemblies 200 for more structural integrity. These cross-brace members may be omitted in other embodiments of the present disclosure. For the embodiment shown in
[0062]Also, the modular dugout 100 may define an entrance opening 104 (may be disposed near the front of the dugout) between the plurality of base pole assemblies 200, and the end lattice assembly 500. This entrance opening may allow players, coaches, trainers, etc. to exit the dugout toward the playing field, or vice versa.
[0063]Though not shown in
[0064]As best understood with reference to
[0065]Turning to
[0066]In most applications, the base pole assemblies are similarly or identically configured as well as the top brackets so that the same hardware for joining components together may be used, and manufacturing costs can be kept to a minimum.
[0067]Looking at
[0068]Also as best understood with reference to
[0069]In
[0070]Referring to
B. Base Pole Assembly
[0071]A base pole assembly 200 that may be preassembled or prefabricated before arriving onsite for assembling the dugout will now be discussed with reference to
[0072]As alluded to earlier herein, a foot pad 208 (see
[0073]As best seen in
[0074]Looking at
[0075]Referring back to
[0076]As best seen in
[0077]Furthermore, as seen in
C. Roof Assembly
[0078]Next, a roof assembly 300 that may be provided as a prefabricated or a preassembled modular unit for assembling the dugout or other shelter or enclosure onsite will be discussed with reference to
[0079]As alluded earlier, a plurality of top brackets 302, 302a (may be Y-shaped) attached to the first main beam member 310, and to the second main beam member 310a. In some embodiments of the present disclosure, some of the plurality of Y-shaped brackets (e.g., see 302a) are identically configured for a front of the roof assembly, and some of the plurality of Y-shaped brackets (e.g., see 302) are identically configured for a rear of the roof assembly, being shorter to provide a slope or pitch (see
[0080]As best seen in
[0081]In addition, as shown in
[0082]One or more corrugated sheet metal members 317 may be attached to at least one of the first main beam member 310, the second beam member 310a, the first roof cross-brace member 312, the second roof cross-brace member 312a, and/or the plurality of rafter members 316 via fastening, welding, etc. Also, a flashing member 318 (see
[0083]A plurality of hook assemblies 320 can be seen in
[0084]In order to simplify construction and reduce costs, the first main beam member 310 and the second beam member 310a may be identically configured, and the first roof cross-brace member 312 and the second cross-brace member 312a may be identically configured. Also, the plurality of rafter members 316 may be identically configured. This may not be the case for other embodiments of the present disclosure.
[0085]As best illustrated in
[0086]The same end configuration may include one or more holes 331 (see
[0087]Referring to
[0088]In
D. End Electrical Panel Assembly
[0089]Now, an end electrical panel assembly 400 that may be provided as a prefabricated or preassembled modular unit for assembling the dugout onsite will be discussed with reference to
[0090]Beginning with
[0091]Also, a second a cross-brace member 404a may connect the pair of base pole assemblies near a top of the end electrical panel assembly 400, while the first cross-brace member is disposed near the middle of the end electrical panel assembly 400 above the electrical panel 402 and the middle base pole assembly 200c. The first cross-brace member and the second cross-brace member may be identically configured, but not necessarily so. A short cross-brace member 404b may connect the middle base pole assembly to the other of the pair of base pole assemblies 200a. These connections may be achieved using U-shaped brackets in a manner previously described herein.
[0092]In
[0093]As seen in
[0094]As best seen in
[0095]In
[0096]Also, a second chain link receiving member may be disposed toward the exterior of the second plurality of U-shaped attachment brackets that extends at a right angle to the first chain link receiving member. Truncated chain link receiving members may also be provided to accommodate the electrical panel since it is undesirable to have it blocked by a chain link member or fabric.
[0097]As best seen in
E. End Lattice Assembly
[0098]
[0099]As shown in
[0100]Likewise, a second base pole assembly 502a may be provided that includes a second base pole 504a with a second top end 506a, and a second bottom end 508a. A second foot pad (e.g., may be the same as foot pad 208) may be attached to the bottom end second. A second hole (may be the same as thru-hole 204) extending through a third side 510a of the second base pole near the second top end, and a second chain link receiving member 416a may extend from a fourth side 512a of the base pole that is different than the third side (e.g., may be parallel or coextensive with second side 512) The second base pole assembly 502a may be spaced away from the first base pole assembly 502 and may be attached to the first base pole assembly by a first end cross-brace member 514 in a manner that has previously been described herein regarding the use of U-shaped brackets, etc.
[0101]More specifically, the first chain link receiving member 416 faces toward the second chain link receiving member 416a for receiving a chain link member or fabric therebetween.
[0102]In a manner that is similar to what has been described earlier herein, the first base pole assembly includes a first U-shaped bracket 414 (best seen in
[0103]As also alluded to earlier herein, the first U-shaped bracket 414, the second U-shaped bracket 414a, and the first end cross-brace member 514 may be disposed adjacent a vertical midpoint of the end assembly but not necessarily so. Also, the first U-shaped bracket, the second U-shaped bracket, and the first end cross-brace member may form a part of a vertical array of a plurality of U-shaped brackets, and a plurality of end cross-brace members. For example, there may be a top instance 516, and a bottom instance 516a of the brackets and cross-brace member as well.
[0104]Again, as mentioned earlier herein, the U-shaped bracket, the second U-shaped bracket, and the first end cross-brace member may be positioned toward an interior side of the end assembly, while the first chain link receiving member, and the second chain link receiving member may be positioned near an exterior side of the end assembly. In other words, they are positioned horizontally relative to each other so that the chain link member or fabric is positioned toward the exterior of the dugout if so desired.
F. Gate Assembly
[0105]
[0106]The gate assembly 600 may comprise a pair of vertical members 602 and a pair of horizontal members 604 may be attached (via welding, fastening, etc.) to the pair of vertical members, forming a perimeter 606 of the gate assembly. Also, a cross-brace member 608 may extending from one side of the perimeter to another side of the perimeter with a plurality of cage members 610 extending from the cross-brace member 608 to the perimeter 606.
[0107]In this case, the cross-brace member is horizontally extending at half the height of the assembly, and the plurality of cage members including a plurality of vertical cage members extending from the cross-brace member to the bottom of the gate assembly.
[0108]Another plurality of cage members 610a may extend parallel to and above the cross-brace member. A gap distance 612 between each of the plurality of cage members is less than 5.0 inches in some embodiments of the present disclosure.
[0109]Moreover, a pair of hinge members 614 (may be female hinge members but not necessarily so) may be disposed in vertical alignment with each other at the perimeter 606. A stop member 615 may be disposed at an opposite side of the perimeter 606 as compared to the pair of hinge members. More particularly, the stop member 614 may include a pad 616 (may be resilient such as rubber, an elastomer, etc. to cushion when the gate closes) that is configured to contact an exterior of the modular dugout once assembled.
[0110]Also, a bearing assembly 618 may be attached to a top of the cross-brace member 608, and a latch 620 may be rotatably connected to the top of the cross-brace member via the bearing assembly. The latch may include an interior stop portion 622 that traps the gate from opening unless it is rotated up and away.
[0111]In
G. Hinge Assembly
[0112]
[0113]The hinge assembly 700 may comprise a base pole 702 with a first side 704, a second side 706, and a thru-hole 708 (similar to what has been described herein for attaching to a top bracket) extending through the first side and the second side. A first U-shaped bracket 414 may be attached to the first side of the base pole while a pair of hinge members 709 (may be female hinge members such as yoke members, but not necessarily so) attached (e.g., via welding, fastening, etc.) to the base pole facing in a direction opposite to a direction that the first U-shaped bracket extends. These hinge members may horizontally align with those of gate assembly so a hinge pin may be inserted therein, forming a rotating joint, etc. A foot pad 208 may be attached to the bottom of the base pole as previously described herein. This may not be the case for other embodiments of the present disclosure.
[0114]Also, a chain link receiving member 416 may be attached to the same side of the pole as the U-shaped bracket, extending in the direction the first U-shaped bracket 414 extends. As also mentioned previously herein, the chain link receiving member is disposed adjacent an exterior of the modular dugout, and the first U-shaped bracket is disposed adjacent an interior of the modular dugout once assembled in some embodiments of the present disclosure.
[0115]Furthermore, a second U-shaped bracket 710 may be disposed above the first U-shaped bracket, and a third U-shaped bracket 712 may be disposed beneath the first U-shaped bracket. All the U-shaped brackets may be similarly or identically configured, but not necessarily so.
H. Chain Link Member
[0116]Though not shown in the drawings, it is to be understood that commercially or customized apertured members such as a chain link fence, fabric, or the like may be installed around most of the perimeter except where an entrance or an exit of the dugout is to be present. This may provide a suitable barrier to help protect players, coaches, trainers, etc. from being hit by a baseball or the like.
[0117]In some embodiments, the chain link fence may be galvanized, and powder coated to have a desired color. The ends of the fence may have a tension bar that is also galvanized, and powder coated slid through its closed ends. Then, this tension bar may be inserted far enough into the chain link receiving members discussed herein so that they pass by the apertured flanges of these members so that fasteners may capture the tension bar, and the end of the chain link fence in the chain link receiving member.
[0118]Then, the chain link fence may be stretched and attached to another chain link receiving member in a similar manner at the opposite end of the dugout. This is possible since any cross-brace member(s) or base pole(s) in between are recessed relative to the chain link receiving members. The chain link fence may also be attached to the base pole(s) or cross-brace member(s).
[0119]This arrangement may provide protection to the players from the jagged edge of the chain link. For example, no sharp edges or wire of the chain link fence may be exposed to provide some safety against a player snagging on these possibly sharp edges.
[0120]In various embodiments of the present disclosure, various assemblies and components are identically configured (e.g., within a reasonable manufacturing tolerance such as +/−0.125 of an inch excluding commercially obtained components). This may reduce manufacturing cost and complexity. This may not be the case for other embodiments of the present disclosure.
[0121]As used herein, terms such as “having”, “including”, “with”, etc. or forms thereof are to be interpreted as being open, not limiting the parts of a structure that may be added to that structure.
INDUSTRIAL APPLICABILITY
[0122]In practice, one or more of the following components, assemblies, or subassemblies may be provided initially at the first point of sale in an original equipment manufacturer (OEM) context, or as a replacement part or substitutable part in an aftermarket context: a base pole assembly, a roof assembly, an end electrical panel assembly, an end lattice assembly, a gate assembly, a hinge assembly, a top bracket, a U-shaped bracket, and a chain link receiving member, etc.
[0123]One or more of the components, assemblies, etc. including the base poles, cross-brace-members, rafter members, chain link member, etc. may be galvanized and power coated (e.g., black) in some embodiments of the present disclosure.
[0124]Then, one or more of the above mentioned assemblies may be shipped to the construction site including at least a plurality of base pole assemblies and the roof assembly. If the site is predesigned with suitably tight tolerances, then once a plurality of base pole assemblies has reached the site, they each may be anchored to the ground. Next, the roof assembly may be lifted until its top brackets receive the base poles. Then, the roof assembly may be attached to the base poles.
[0125]Roof material such as corrugated sheet metal members can be installed in the factory or in the field, ideally in the factory for easy installation. Then, the roof assembly can be lifted with the lifting eyes even when roofing is installed.
[0126]If an end lattice assembly(s) and/or an end electrical assembly(s) are shipped to or received at the site, then they may also be anchored to the ground. Then, the roof assembly may be lifted until its top brackets receive the base poles of these end assemblies as well as those of the base pole assemblies. Then, the roof assembly may be attached to all of the base poles.
[0127]If a gate and hinge assembly are provided, they may first be anchored to the ground before the lifting and attaching of the roof. The gate portion may be attached after the roof in some cases. That is to say, the hinge/pole assembly may first be anchored, then the roof attached before the gate is attached to the hinge, etc.
[0128]In many applications, the site is not predesigned or laid out so a different order of steps may be employed to assemble the modular dugout. For example, a gantry hoist or the like may be used to lift out the roof assembly out of the trailer or bed of a truck, etc.
[0129]Then, the pole assemblies may be attached to the top brackets of the roof assembly. Next, the cross-braces may be attached to the pole assemblies. Also, the end assemblies, and hinge assembly(s) may be attached to the form the modular dugout. Once or more of the fastened connections between these various components and assemblies may be left a little loose to accommodate any slop needed to finalize the installation on site.
[0130]Once most of the dugout is assembled, the pole assemblies may be placed on the ground on top of slabs where hole may be drilled therein. Afterwards, anchor bolts may be secured in these holes and the pole assemblies may be secured to the anchor bolts. Any loose connections may then be tightened to finalize the installation. Alternatively, these loose connections may be tightened before the pole assemblies are anchored to the ground, etc.
[0131]Any of the steps of these methods may be performed in a different order in further embodiments of the present disclosure or may be done in sub steps, etc.
[0132]The chain link members may then be installed as previously described herein. Also, due to ground unevenness, etc., the elongated slots in the top brackets mentioned previously herein may be used to ensure that the proper slope or pitch is provided for the roof by sliding the front side of the roof and the rear side of the roof up or done relative to each other.
[0133]The overall dimensions of the roof assembly may be 32 ft by 8.4 ft so it may be helpful if it and the rest of assemblies were shipped in a semitruck having a trailer that is slightly larger. The roof may be stored on the bed using the top brackets as feet while the rest of the assemblies may rest on top of it or underneath it. This may not be the case for other embodiments of the present disclosure.
[0134]Various ratios, dimensions, configurations, materials, and functionality may be varied to be different than what has been enumerated herein depending on the application or use of the mobile fence system. Suitable materials for the components discussed herein include but are not limited to metal, steel, aluminum, plastic, stainless steel, iron, galvanized steel, and composite materials, etc.
[0135]Various examples of the disclosure have been described. Any combination of the described systems, operations, or functions is contemplated. These and other examples are within the scope of the following claims.
Claims
What is claimed is:
1. A modular dugout comprising:
a plurality of base pole assemblies; and
a roof assembly;
wherein each of the plurality of base pole assemblies includes a base pole, and the roof assembly includes a plurality of top brackets that are configured to be attached to the plurality of base poles of the plurality of base pole assemblies.
2. The modular dugout of
3. The modular dugout of
4. The modular dugout of
5. The modular dugout of
6. The modular dugout of
7. The modular dugout of
8. The modular dugout of
9. The modular dugout of
10. The modular dugout of
11. The modular dugout of
12. The modular dugout of
13. The modular dugout of
14. The modular dugout of
15. The modular dugout of
16. The modular dugout of
17. The modular dugout of
18. The modular dugout of
19. The modular dugout of
20. The modular dugout of