US20260118017A1
REFRIGERATION APPARATUS
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
DAIKIN INDUSTRIES, LTD.
Inventors
Yuta IYOSHI, Yoshiki YAMANOI, Shota AZUMA, Hiroaki MATSUDA
Abstract
The disclosure provides a refrigeration apparatus including: a first refrigerant circuit including a first compressor, a first heat exchanger, a first expansion valve, and a utilization-side heat exchanger, and using a first refrigerant; a second refrigerant circuit including a second compressor, a second heat exchanger, and a second expansion valve, and using a second refrigerant; a third heat exchanger configured to cause heat exchange between the first refrigerant and the second refrigerant; and a fan, in which the first heat exchanger includes a heat transfer tube being a circular tube, the second heat exchanger includes a heat transfer tube being a flat multi-hole tube, and the second heat exchanger is disposed leeward of the first heat exchanger in an air flow direction of an air flow generated by the fan.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001]The present application is a continuation of International Application No. PCT/JP2024/021170, filed on Jun. 11, 2024, which claims priority to Japanese Patent Application No. 2023-109478, filed on Jul. 3, 2023, each are incorporated herein by reference in their entirety.
TECHNICAL FIELD
[0002]The present disclosure relates to a refrigeration apparatus.
BACKGROUND ART
[0003]There is disclosed a refrigeration apparatus including a unit having a first refrigerant circuit configured to exhibit main cooling capability, a second refrigerant circuit configured to assist the first refrigerant circuit in the cooling capability, and a heat exchanger configured to cause heat exchange between a first refrigerant in the first refrigerant circuit and a second refrigerant in the second refrigerant circuit (see PATENT LITERATURE 1). The first refrigerant and the second refrigerant are different from each other in terms of refrigerant types in the refrigeration apparatus.
CITATION LIST
Patent Literature
- [0004]PATENT LITERATURE 1: WO 2014/181399 A
SUMMARY
[0005]A refrigeration apparatus according to the present disclosure includes: a first refrigerant circuit including a first compressor, a first heat exchanger, a first expansion valve, and a utilization-side heat exchanger, and using a first refrigerant; a second refrigerant circuit including a second compressor, a second heat exchanger, and a second expansion valve, and using a second refrigerant; a third heat exchanger configured to cause heat exchange between the first refrigerant and the second refrigerant; and a fan, in which the first heat exchanger includes a heat transfer tube being a circular tube, the second heat exchanger includes a heat transfer tube being a flat multi-hole tube, and the second heat exchanger is disposed leeward of the first heat exchanger in an air flow direction of an air flow generated by the fan.
BRIEF DESCRIPTION OF DRAWINGS
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
(Regarding Entire Configuration of Refrigeration Apparatus)
[0015]A refrigeration apparatus according to each of embodiments of the present disclosure will be described in detail hereinafter with reference to the accompanying drawings.
[0016]The heat source-side unit 11 includes a first compressor 21, a second compressor 22, a first heat exchanger 31, a second heat exchanger 32, a third heat exchanger 33, a first expansion valve 41, a second expansion valve 42, a four-way switching valve 50, a first accumulator 51, and a second accumulator 52. The utilization-side unit 12 includes a utilization-side heat exchanger 34.
[0017]The refrigeration apparatus 10 includes a first refrigerant circuit RC1 including the first compressor 21, the first heat exchanger 31, the first expansion valve 41, the utilization-side heat exchanger 34, and the refrigerant pipe 13 connecting these devices, and a second refrigerant circuit RC2 including the second compressor 22, the second heat exchanger 32, the second expansion valve 42, and a refrigerant pipe 14 connecting these devices. The first refrigerant circuit RC1 uses a first refrigerant R1 as a refrigerant and is configured to execute refrigeration cycle operation. The second refrigerant circuit RC2 uses a second refrigerant R2 as a refrigerant different from the first refrigerant R1 and is configured to execute refrigeration cycle operation.
[0018]Each of the first compressor 21 and the second compressor 22 sucks a low-pressure gas refrigerant and discharges a high-pressure gas refrigerant. Each of the first compressor 21 and the second compressor 22 includes a motor (not depicted) having a number of operating revolutions adjustable through inverter control. Each of the first compressor 21 and the second compressor 22 is of a variable capacity type (capability variable type) having capacity (capability) variable through inverter control of the motor. Each of the first compressor 21 and the second compressor 22 may alternatively be of a constant capacity type.
[0019]The four-way switching valve 50 is configured to reverse a flow of the first refrigerant R1 in the refrigerant pipe 13 of the first refrigerant circuit RC1, and switchingly supply one of the first heat exchanger 31 and the utilization-side heat exchanger 34 with the first refrigerant R1 discharged from the first compressor 21. The refrigeration apparatus 10 is configured to switch between cooling operation and heating operation by switching a flow direction of the first refrigerant R1 with use of the four-way switching valve 50. The refrigeration apparatus 10 according to the present embodiment may alternatively include no four-way switching valve, and may be used exclusively for cooling.
[0020]The first expansion valve 41 is constituted by a motor valve configured to adjust a flow rate of the first refrigerant R1. During cooling operation, a control device (not depicted) included in the refrigeration apparatus 10 adjusts an opening degree of the first expansion valve 41 to adjust cooling capability exhibited by the first refrigerant circuit RC1. During heating operation, the control device (not depicted) in the refrigeration apparatus 10 maximizes the opening degree of the first expansion valve 41.
[0021]The second expansion valve 42 is constituted by a motor valve configured to adjust a flow rate of the second refrigerant R2. During cooling operation, the control device (not depicted) in the refrigeration apparatus 10 adjusts an opening degree of the second expansion valve 42 to adjust cooling capability exhibited by the second refrigerant circuit RC2.
[0022]The refrigeration apparatus 10 causes heat exchange between the first refrigerant R1 and the second refrigerant R2 in the third heat exchanger 33 to assist cooling capability of the first refrigerant circuit RC1 with cooling capability of the second refrigerant circuit RC2. During cooling operation, the control device (not depicted) in the refrigeration apparatus 10 adjusts the opening degree of the second expansion valve 42 to adjust heat exchange quantity between the first refrigerant R1 and the second refrigerant R2.
[Heat Source-Side Unit]
[0023]
[0024]As depicted in
[0025]The machine chamber S1 accommodates the first compressor 21, the second compressor 22, the third heat exchanger 33, the first accumulator 51, and the second accumulator 52. The machine chamber S1 further accommodates, in addition to the above, the four-way switching valve 50 (not depicted), the first expansion valve 41 (not depicted), the second expansion valve 42 (not depicted), an oil separator, and the like. The machine chamber S1 is provided with a control board (not depicted) configured to control devices constituting the refrigeration apparatus 10.
[0026]The heat exchange chamber S2 accommodates the first heat exchanger 31, the second heat exchanger 32, the fan 15, and a fan motor 16. The fan 15 is connected to a shaft of the fan motor 16, and is rotationally driven by the fan motor 16.
[0027]The first heat exchanger 31 includes a heat transfer tube (a heat transfer tube 31a to be described later) in which the first refrigerant R1 circulating in the first refrigerant circuit RC1 flows. The first heat exchanger 31 is connected to the first compressor 21 in the machine chamber S1 via the refrigerant pipe 13 (see
[0028]The fan 15 is disposed in a posture to cause a positive pressure surface to face the side wall 66 provided with the air blow-out port 67 and cause a negative pressure surface to face the side wall 62 provided with the air intake port 64. When the fan motor 16 is actuated, the fan 15 rotates to import air to the heat exchange chamber S2 via the air intake ports 64 and 65. The air imported to the heat exchange chamber S2 passes through the first heat exchanger 31 to exchange heat with the first refrigerant R1, then further passes through the second heat exchanger 32 to exchange heat with the second refrigerant R2, and is subsequently exhausted via the air blow-out port 67. The fan 15 generates an air flow passing through the first heat exchanger 31 and the second heat exchanger 32. The refrigerants passing through the first heat exchanger 31 and the second heat exchanger 32 exchange heat with the air passing through the first heat exchanger 31 and the second heat exchanger 32. As depicted in
[0029]The first heat exchanger 31 according to the present embodiment has an L shape in a planar view. The first heat exchanger 31 is bent near a corner 68 between the two side walls 62 and 63 provided with the air intake ports 64 and 65, and is disposed along the two side walls 62 and 63. The first heat exchanger 31 included in the refrigeration apparatus 10 according to the present disclosure is not limited to the above, and may alternatively have a rectangular shape or the like in a planar view.
[0030]The second heat exchanger 32 according to the present embodiment has a rectangular shape in a planar view. The second heat exchanger 32 extends along a portion of the first heat exchanger 31 along the side wall 62 and is disposed leeward of the first heat exchanger 31 in the air flow direction F. The second heat exchanger 32 included in the refrigeration apparatus 10 according to the present disclosure is not limited to the above in terms of its shape.
[First Heat Exchanger]
[0031]
[0032]The heat transfer tube 31a is a metal circular tube. Examples of the metal constituting the heat transfer tube 31a can include copper, a copper alloy, stainless steel, aluminum, and an aluminum alloy. Hereinafter, the heat transfer tube 31a will also be referred to as a circular tube 31a. The plurality of fins 31b is thin plates made of a metal, has an oblong shape in a side view, and is aligned parallel to each other at predetermined intervals in a width direction (the first direction X). Examples of the metal constituting the fins 31b can include aluminum and an aluminum alloy.
[0033]The circular tube (heat transfer tube) 31a includes a plurality of linear tube portions 31x having a linear shape and a plurality of curved tube portions 31y having a U shape. The linear tube portions 31x penetrate a large number of fins 31b in a direction (the first direction X) in which the fins 31b are aligned. The curved tube portions 31y are disposed at an end portion in a width direction (the first direction X) of the first heat exchanger 31, and each connect the two linear tube portions 31x adjacent to each other.
[0034]The tube plates 31c and 31d are metal boards, have an oblong shape in a side view, and are disposed to be paired on respective sides in the width direction (the first direction X) of the first heat exchanger 31. The tube plates 31c and 31d are connected to respective end portions of the linear tube portions 31x in the circular tube 31a to support the circular tube 31a. As depicted in
[Second Heat Exchanger]
[0035]
[0036]As depicted in
[0037]As depicted in
[0038]As depicted in
[0039]The fin 32b is substantially equal in length in the second direction Y to the flat multi-hole tubes 32a. Accordingly in the second heat exchanger 32, the flat multi-hole tubes 32a and the fin 32b are flush with each other in respective end surfaces in the second direction Y.
[0040]Typically, a heat transfer tube constituted by a flat multi-hole tube (the flat multi-hole tube 32a) is more likely to be damaged upon application of external force in comparison to a heat transfer tube constituted by a circular tube (the circular tube 31a). Application of external force to the flat multi-hole tube 32a is thus more likely to cause serious damage in comparison to application of external force to the circular tube 31a. Accordingly, the second heat exchanger 32 including the flat multi-hole tube 32a is more prioritized for protection and is preferably disposed at a location less likely to receive external force in comparison to the first heat exchanger 31 including the circular tube 31a.
[0041]The second heat exchanger 32 according to the present embodiment is a so-called parallel flow heat exchanger in microchannel heat exchangers. The heat transfer tubes constituting the second heat exchanger 32 are the flat multi-hole tubes 32a, and the fin 32b is disposed meanderingly between the flat multi-hole tubes adjacent to each other. The fin 32b is a so-called corrugate fin. When a cross-fin heat exchanger and a parallel flow heat exchanger equal in heat exchange quantity are compared with each other, the parallel flow heat exchanger is typically smaller in volume (internal holding liquid quantity) in the heat exchanger than the cross-fin heat exchanger. The refrigeration apparatus 10 adopting the parallel flow heat exchanger as the second heat exchanger 32 can therefore reduce used quantity of the second refrigerant R2 in comparison to the refrigeration apparatus adopting the cross-fin heat exchanger.
[Third Heat Exchanger]
[0042]The third heat exchanger 33 constituting the refrigeration apparatus 10 according to the present disclosure is a plate heat exchanger. As depicted in
(Regarding First Refrigerant and Second Refrigerant)
[0043]The refrigeration apparatus 10 according to the present disclosure is preferred to use natural refrigerants as the first refrigerant R1 and the second refrigerant R2. A natural refrigerant includes a substance originally existing in nature, and examples thereof include ammonia (NH3), carbon dioxide (CO2), water (H2O), and hydrocarbon (HC). The refrigeration apparatus 10 according to the present embodiment uses carbon dioxide (CO2: R744) as the first refrigerant R1, and propane (C3H8: R290) as the second refrigerant R2. Carbon dioxide (CO2) has a global warming potential (GWP) of “1”, and propane (C3H8) has a global warming potential (GWP) of “3”. The first refrigerant R1 used in the refrigeration apparatus according to the present disclosure is not limited to carbon dioxide (CO2), and the second refrigerant R2 used in the refrigeration apparatus according to the present disclosure is not limited to propane (C3H8). The first refrigerant R1 and the second refrigerant R2 used in the refrigeration apparatus according to the present disclosure may be R32, R1234yf, R474a, R600a (isobutane), R454B, R454C, or the like.
(Regarding Disposition of First Heat Exchanger and Second Heat Exchanger)
[0044]As depicted in
[0045]When the second heat exchanger 32 is disposed leeward of the first heat exchanger 31 in the air flow direction F in the heat source-side unit 11, the first heat exchanger 31 is disposed outside the second heat exchanger 32. If some external force is applied to the heat source-side unit 11 thus configured during conveyance or the like, the external force is mainly applied not to the second heat exchanger 32 but to the first heat exchanger 31 disposed outside. When external force is applied to the heat source-side unit 11 including the first heat exchanger 31 and the second heat exchanger 32, the external force is less likely to be applied directly to the second heat exchanger 32. The refrigeration apparatus 10 can thus reduce risk of damage to the second heat exchanger 32.
(Disposition Relationship According to First Embodiment)
[0046]
[0047]In a case where outer shapes of the two heat exchangers 31 and 32 are dimensionally different from each other and misaligned when viewed in the air flow direction F as depicted in
[0048]In the refrigeration apparatus 10 according to the present embodiment, the second heat exchanger 32 is disposed leeward of the first heat exchanger 31 in the air flow direction F, and the second heat exchanger 32 can thus be supported by a support 70 (see
(Disposition Relationship According to Second Embodiment)
[0049]
[0050]When the outer shapes of the two heat exchangers 31 and 32 are dimensionally different from each other as depicted in
[0051]In the refrigeration apparatus 10 according to the present embodiment, the second heat exchanger 32 is disposed leeward of the first heat exchanger 31 in the air flow direction F, and the second heat exchanger 32 can thus be supported by a support 70 (see
[Functional Effects of Embodiments]
[0052](1) The refrigeration apparatus 10 according to the embodiment described above includes the first refrigerant circuit RC1 having the first compressor 21, the first heat exchanger 31, the first expansion valve 41, and the utilization-side heat exchanger 34, and using the first refrigerant R1, the second refrigerant circuit RC2 having the second compressor 22, the second heat exchanger 32, and the second expansion valve 42, and using the second refrigerant R2, the third heat exchanger 33 configured to cause heat exchange between the first refrigerant R1 and the second refrigerant R2, and the fan 15. In the refrigeration apparatus 10, the heat transfer tube constituting the first heat exchanger 31 is the circular tube 31a, and the heat transfer tube constituting the second heat exchanger 32 is the flat multi-hole tube 32a. The second heat exchanger 32 in the refrigeration apparatus 10 is disposed leeward of the first heat exchanger 31 in the air flow direction F of the air flow generated by the fan 15.
[0053]The refrigeration apparatus 10 according to the above embodiment includes the first heat exchanger 31 having the circular tube 31a as a heat transfer tube, and the second heat exchanger 32 including the flat multi-hole tube 32a as a heat transfer tube. The flat multi-hole tube 32a is weaker against external force than the circular tube 31a. In the refrigeration apparatus 10 according to the above embodiment, the first heat exchanger 31 is disposed windward of the second heat exchanger 32 in the air flow direction F, to dispose the first heat exchanger 31 outside the second heat exchanger 32 in the heat source-side unit 11. In the refrigeration apparatus 10 according to the above embodiment, the first heat exchanger 31 including the circular tube 31a is disposed windward of the second heat exchanger 32 including the flat multi-hole tube 32a in the air flow direction F, so as to reduce risk of damage to the second heat exchanger 32 including the flat multi-hole tube 32a weak against external force when the external force is applied to the heat source-side unit 11 including the first heat exchanger 31 and the second heat exchanger 32.
[0054](2) In the refrigeration apparatus 10 according to the above embodiment, the second heat exchanger 32 is constituted by a heat exchanger (the so-called parallel flow heat exchanger) including the plurality of flat multi-hole tubes 32a and the fin 32b meanderingly disposed between the flat multi-hole tubes 32a and 32a adjacent to each other.
[0055]In the second heat exchanger 32 according to the above embodiment, the flat multi-hole tubes 32a and the fin 32b are flush with each other and the flat multi-hole tubes 32a are thus not protected by the fin 32b. Accordingly, external force is likely to be applied directly to the flat multi-hole tubes 32a to damage the flat multi-hole tubes 32a in the second heat exchanger 32 configured as described above. The refrigeration apparatus 10 according to the above embodiment can reduce risk of damage to the flat multi-hole tubes 32a when the second heat exchanger 32 is constituted by the parallel flow heat exchanger. The refrigeration apparatus 10 according to the above embodiment can reduce used quantity of the second refrigerant R2 when the second heat exchanger 32 is constituted by the parallel flow heat exchanger.
[0056](3) In the refrigeration apparatus 10 according to the above embodiment, the fan 15 is disposed leeward of the second heat exchanger 32 in the air flow direction F, and the second heat exchanger 32 is fixed to the support 70 supporting the fan 15.
[0057]In this manner, the refrigeration apparatus 10 according to the above embodiment can fix the second heat exchanger 32 with use of the support 70 configured to fix the fan 15.
[0058](4) In the refrigeration apparatus 10 according to the above embodiment, the first heat exchanger 31 includes the first region A1 overlapped with the second heat exchanger 32 and the second region A2 not overlapped with the second heat exchanger 32 when viewed in the air flow direction F (see
[0059]In a case where there are provided the first heat exchanger 31 and the second heat exchanger 32 and the outer shapes of the heat exchangers 31 and 32 are dimensionally equal and positionally identical when viewed in the air flow direction F, the two heat exchangers 31 and 32 can be easily supported by a common support. In another case where the outer shapes of the two heat exchangers 31 and 32 are dimensionally different from each other and misaligned when viewed in the air flow direction F as depicted in
[0060](5) In the refrigeration apparatus 10 according to the above embodiment, when the first heat exchanger 31 and the second heat exchanger 32 are viewed in the air flow direction F, the area Sa4 of the fourth region A4 zoned by the outer shape of the second heat exchanger 32 is smaller than the area Sa3 of the third region A3 zoned by the outer shape of the first heat exchanger 31, and the third region A3 includes the fourth region A4 (see
[0061]In a case where there are provided the first heat exchanger 31 and the second heat exchanger 32 and the outer shapes of the heat exchangers 31 and 32 are dimensionally equal to each other, the two heat exchangers 31 and 32 can be easily supported by a common support. In another case where the outer shapes of the two heat exchangers 31 and 32 are dimensionally different from each other as depicted in
[0062]While various embodiments have been described herein above, it is to be appreciated that various changes in form and detail may be made without departing from the spirit and scope presently or hereafter claimed.
REFERENCE SIGNS LIST
- [0063]10 refrigeration apparatus
- [0064]15 fan
- [0065]21 first compressor
- [0066]22 second compressor
- [0067]31 first heat exchanger
- [0068]31a circular tube
- [0069]32 second heat exchanger
- [0070]32a flat multi-hole tube
- [0071]32b fin
- [0072]33 third heat exchanger
- [0073]34 utilization-side heat exchanger
- [0074]41 first expansion valve
- [0075]42 second expansion valve
- [0076]70 support
- [0077]R1 first refrigerant
- [0078]R2 second refrigerant
- [0079]RC1 first refrigerant circuit
- [0080]RC2 second refrigerant circuit
- [0081]F air flow direction
Claims
What is claimed is:
1. A refrigeration apparatus comprising:
a first refrigerant circuit including a first compressor, a first heat exchanger, a first expansion valve, and a utilization-side heat exchanger, and using a first refrigerant;
a second refrigerant circuit including a second compressor, a second heat exchanger, and a second expansion valve, and using a second refrigerant;
a third heat exchanger configured to cause heat exchange between the first refrigerant and the second refrigerant; and
a fan,
wherein the first heat exchanger includes a heat transfer tube being a circular tube,
the second heat exchanger includes a heat transfer tube being a flat multi-hole tube, and
the second heat exchanger is disposed leeward of the first heat exchanger in an air flow direction of an air flow generated by the fan.
2. The refrigeration apparatus according to
3. The refrigeration apparatus according to
the fan is disposed leeward of the second heat exchanger in the air flow direction, and
the second heat exchanger is fixed to a support configured to support the fan.
4. The refrigeration apparatus according to
5. The refrigeration apparatus according to