US20260142389A1
SHIELD TERMINAL
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
AUTONETWORKS TECHNOLOGIES, LTD., SUMITOMO WIRING SYSTEMS, LTD., SUMITOMO ELECTRIC INDUSTRIES, LTD.
Inventors
Keisuke KANEMURA, Hiroto TAKEUCHI, Shohei TAKEGASA
Abstract
An outer conductor includes a first outer conductor and a second outer conductor that overlap each other via an overlapping portion. The overlapping portion includes welded portions that connects the first outer conductor and the second outer conductor. A rear-end portion of the dielectric is housed inside the overlapping portion. An outer peripheral surface of the rear-end portion of the dielectric includes recessed portions that is recessed away from the welded portions.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001]This application is based on and claims priority from Japanese Patent Application No. 2024-200188, filed on Nov. 18, 2024, with the Japan Patent Office, the disclosure of which is incorporated herein in its entirety by reference.
TECHNICAL FIELD
[0002]The present disclosure relates to a shield terminal.
BACKGROUND
[0003]JP 2023-114581 A discloses a connector including an inner conductor, a dielectric that houses the inner conductor, and an outer conductor that houses the dielectric. The connector is connected to a terminal portion of a shielded electric wire, and is also referred to as a shield terminal (the term “shield terminal” is used in this specification). The outer conductor is composed of a first outer conductor and a second outer conductor. Both the first outer conductor and the second outer conductor are formed in a cylindrical shape with an axis oriented in the front-rear direction as a whole. A front-end portion of the first outer conductor is fitted into a rear-end portion of the second outer conductor. The front-end portion of the first outer conductor and the rear-end portion of the second outer conductor overlap each other in the radial direction to form an overlapping portion (not designated by such a name in JP 2023-114581 A). The overlapping portion is subjected to welding such as spot welding. By this welding, the first outer conductor and the second outer conductor are connected to each other.
MARY
[0004]In the above-described case, the overlapping portion is relatively short in the front-rear direction, and the dielectric is located forward from the overlapping portion. If, for example, the overlapping portion is relatively long in the front-rear direction, it is desirable to also interpose the dielectric between the overlapping portion and a core wire located inside the overlapping portion for insulation and impedance matching between the overlapping portion and the core wire. However, in the case where the dielectric is interposed between the overlapping portion and the core wire, if the dielectric is in contact with the overlapping portion along its inner periphery, the heat of the welding performed on the overlapping portion may be directly transferred to the dielectric and damage the dielectric.
[0005]The present disclosure therefore has an object of providing a shield terminal capable of avoiding damage to a dielectric during welding.
[0006]A shield terminal according to the present disclosure is a shield terminal including an inner conductor, a dielectric, and an outer conductor, wherein the outer conductor includes a tubular first outer conductor with an axis oriented in an axial direction, and a tubular second outer conductor located coaxially with the first outer conductor, one axial end portion of the first outer conductor and another axial end portion of the second outer conductor overlap each other via an overlapping portion, the overlapping portion includes a welded portion that connects the first outer conductor and the second outer conductor, the inner conductor is housed inside the dielectric, the dielectric is housed inside the first outer conductor, another axial end portion of the dielectric is housed inside the overlapping portion, and an outer peripheral surface of the other axial end portion of the dielectric is provided with a recessed portion that is recessed away from the welded portion.
[0007]According to the present disclosure, it is possible to provide a shield terminal capable of avoiding damage to a dielectric during welding.
[0008]The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features will become apparent by reference to the drawings and the following detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0018]In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here.
Description of Embodiments of the Present Disclosure
[0019]First, embodiments of the present disclosure will be listed and described.
[0020](1) A shield terminal according to the present disclosure is a shield terminal including an inner conductor, a dielectric, and an outer conductor, wherein the outer conductor includes a tubular first outer conductor with an axis oriented in an axial direction, and a tubular second outer conductor located coaxially with the first outer conductor, one axial end portion of the first outer conductor and another axial end portion of the second outer conductor overlap each other via an overlapping portion, the overlapping portion includes a welded portion that connects the first outer conductor and the second outer conductor, the inner conductor is housed inside the dielectric, the dielectric is housed inside the first outer conductor, another axial end portion of the dielectric is housed inside the overlapping portion, and an outer peripheral surface of the other axial end portion of the dielectric is provided with a recessed portion that is recessed away from the welded portion.
[0021]In a case where the other axial end portion of the dielectric is housed inside the overlapping portion, welding heat may be transferred to the dielectric during the formation of the welded portion and damage the dielectric. With the structure of (1), the outer peripheral surface of the other axial end portion of the dielectric is provided with the recessed portion that is recessed away from the welded portion. Therefore, welding heat is less likely to be transferred to the dielectric during the formation of the welded portion, and damage to the dielectric can be avoided.
[0022](2) Preferably, in the shield terminal according to (1), the welded portion comprises a plurality of sets of welded portions in each of which the welded portions are arranged in vicinity of each other in a circumferential direction in the overlapping portion, and the recessed portion is provided in the dielectric for each of the plurality of sets of welded portions.
[0023]With the structure of (2), the number of recessed portions can be reduced as compared with the case where a recessed portion is provided individually for each welded portion, thereby avoiding complication of the structure of the dielectric and enabling accurate formation of each recessed portion. Moreover, because a larger space can be left within each recess, it is possible to more reliably avoid damaging the dielectric by heat generated during welding.
[0024](3) Preferably, in the shield terminal according to (1) or (2), part of the outer peripheral surface of the other axial end portion of the dielectric excluding the recessed portion is located along an inner peripheral surface of the overlapping portion.
[0025]For example, in the case where the other axial end portion of the dielectric is located between a conductor such as a core wire of a shielded electric wire and the overlapping portion, insulation and impedance matching between the conductor and the overlapping portion can be obtained.
Details of Embodiments of the Present Disclosure
[0026]Specific examples according to the present disclosure will be described below with reference to the drawings. The present disclosure is not limited to these examples, but is defined by the claims and intended to include all modifications within the meaning and scope equivalent to the claims.
EMBODIMENT 1
[0027]As shown in
Inner Conductor
[0028]The inner conductor 11 is formed by, for example, bending a plate material made of conductive metal. As shown in
Outer Conductor
[0029]The outer conductor 50 is formed by, for example, bending a plate material made of conductive metal. The outer conductor 50 is composed of a first outer conductor 51 and a second outer conductor 52 that are separate bodies. As shown in
[0030]As shown in
[0031]The large-diameter portion 56 includes one erroneous insertion prevention portion 61, one rotation suppression portion 62, and a pair of rattling preventing portions 63. The erroneous insertion prevention portion 61 is located at a rear-end portion of the large-diameter portion 56. As shown in
[0032]As shown in
[0033]As shown in
[0034]As shown in
[0035]As shown in
[0036]The overlapping portion 54 is a part where the first outer conductor 51 and the second outer conductor 52 overlap each other in the radial direction (facing part), and is formed by the rear-end portion of the large-diameter portion 56 and the tubular connection portion 66 as mentioned above. The rear-end portion of the large-diameter portion 56 and the tubular connection portion 66 are conductively fixed by a plurality of welded portions 71 and 72 arranged at intervals in the circumferential direction. As shown in
Dielectric
[0037]The dielectric 20 is made of synthetic resin and has a cylindrical shape, and extends in the front-rear direction within the range contained inside the second outer conductor 52 as shown in
[0038]As shown in
[0039]As shown in
[0040]As shown in
[0041]As shown in
[0042]Among the recessed portions 32 and 33, the upper recessed portion 32 is formed as a shallow-bottomed recess at the upper end portion of the outer peripheral surface of the rear portion 23. As shown in
[0043]As shown in
Operation of Shield Terminal
[0044]During assembly of the shield terminal 10, first, the inner conductor 11 is inserted into and housed in the receiving hole 28 of the dielectric 20. The inner conductor 11 is connected by crimping to the conductor 91 of the shielded electric wire 90 in advance. By the inner conductor 11 being housed in the receiving hole 28 of the dielectric 20, the crimping portion 13 is positioned extending from the intermediate portion 22 to the front-end portion of the rear portion 23 (see
[0045]Subsequently, the front-end portion of the first outer conductor 51 is fitted into the rear end portion of the second outer conductor 52. As a result, the inner peripheral surface of the large-diameter portion 56 and the outer peripheral surface of the tubular connection portion 66 face and overlap each other to form the overlapping portion 54. In this state, welding such as spot welding is performed on the corresponding positions at the upper and lower end portions of the outer peripheral surface of the large-diameter portion 56 (i.e. the formation positions of the above-described welded portions 71 and 72), thus forming the welded portions 71 and 72. As a result of the overlapping portion 54 being fixed by the welded portions 71 and 72, the first outer conductor 51 and the second outer conductor 52 are held in a connected state. As shown in
[0046]As shown in
[0047]Similarly, the lower recessed portion 33 avoids contact with the two welded portions 72 formed on the lower side of the overlapping portion 54. Specifically, each lower welded portion 72 is located below the corresponding one of the left and right inner side surfaces 35 of the lower recessed portion 33, and the inner peripheral surface of the tubular connection portion 66 in the overlapping portion 54 at the corresponding position is separated from the inner side surface 35. Thus, the dielectric 20 avoids contact with the welded portions 71 and 72 of the overlapping portion 54 by means of the recessed portions 32 and 33. Accordingly, the heat generated during the formation of the welded portions 71 and 72 is released into the spaces of the recessed portions 32 and 33 and is not directly transferred to the rear portion 23 of the dielectric 20. As a result, deformation or burning of the dielectric 20 caused by heat can be avoided.
[0048]As described above, the shield terminal 10 according to Embodiment 1 includes an inner conductor 11, a dielectric 20, and an outer conductor 50. The outer conductor 50 includes a tubular first outer conductor 51 with an axis oriented in the front-rear direction (axial direction), and a tubular second outer conductor 52 located coaxially with the first outer conductor 51. A front-end portion (one axial end portion) of the first outer conductor 51 and a rear-end portion (another axial end portion) of the second outer conductor 52 overlap each other via an overlapping portion 54. The overlapping portion 54 includes a welded portions 71 and 72 that connect the first outer conductor 51 and the second outer conductor 52. The inner conductor 11 is housed inside the dielectric 20. The dielectric 20 is housed inside the first outer conductor 51. A rear-end portion (rear portion 23) of the dielectric 20 is housed inside the overlapping portion 54. An outer peripheral surface of the rear-end portion of the dielectric 20 is provided with recessed portions 32 and 33 that is recessed away from the welded portions 71 and 72. Because the recessed portions 32 and 33 provided at the rear-end portion of the dielectric 20 hinder transfer of welding heat to the dielectric 20 during the formation of the welded portions 71 and 72, damage such as deformation or burning of the dielectric 20 can be avoided.
[0049]Moreover, in Embodiment 1, the set of the welded portions 71 and 72 comprises a plurality of sets of welded portions (upper set and lower set in Embodiment 1) in each of which the welded portions are arranged in vicinity of each other in a circumferential direction in the overlapping portion 54. The recessed portions 32 and 33 are respectively provided in the dielectric 20 for the plurality of sets of welded portions 71 and 72. With this configuration, the number of recessed portions 32 and 33 can be reduced as compared with the case where a recessed portion is provided individually for each welded portion, thereby avoiding complication of the structure of the dielectric 20 and enabling accurate formation of each recessed portions 32 and 33. Moreover, because a larger space can be left within each of the recessed portions 32 and 33, it is possible to more reliably avoid damaging the dielectric 20 by heat generated during welding.
[0050]Further, in Embodiment 1, part (part including the curved surface 34) of the outer peripheral surface of the rear-end portion of the dielectric 20 excluding the recessed portions 32 and 33 is located along an inner peripheral surface of the overlapping portion 54. With this configuration, insulation and impedance matching between the conductor 91 and the overlapping portion 54 can be ensured by the rear-end portion of the dielectric 20.
Other Embodiments of the Present Disclosure
[0051]The foregoing Embodiment 1 disclosed herein is illustrative and not restrictive in all respects.
[0052]In Embodiment 1, a recessed portion is provided in the dielectric for each of a plurality of sets of welded portions. In another embodiment, a recessed portion may also be provided in the dielectric for each welded portion individually. Alternatively, a recessed portion may also be provided in the dielectric for a plurality of sets of welded portions collectively.
[0053]In Embodiment 1, among the plurality of recessed portions, the upper recessed portion is formed as a bottomed recess and the lower recessed portion is formed as a bottomless recess. In another embodiment, all of the recessed portions may also be formed as a bottomed recess. Alternatively, all of the recessed portions may also be formed as a bottomless recess.
[0054]In Embodiment 1, the front-end portion of the first outer conductor is fitted into the rear-end portion of the second outer conductor to form the overlapping portion. In another embodiment, the rear-end portion of the second outer conductor may also be fitted into the front-end portion of the first outer conductor to form the overlapping portion.
[0055]From the foregoing, it will be appreciated that various exemplary embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various exemplary embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
Claims
What is claimed is:
1. A shield terminal comprising an inner conductor, a dielectric, and an outer conductor,
wherein the outer conductor includes a tubular first outer conductor with an axis oriented in an axial direction, and a tubular second outer conductor located coaxially with the first outer conductor,
one axial end portion of the first outer conductor and another axial end portion of the second outer conductor overlap each other via an overlapping portion,
the overlapping portion includes a welded portion that connects the first outer conductor and the second outer conductor,
the inner conductor is housed inside the dielectric,
the dielectric is housed inside the first outer conductor,
another axial end portion of the dielectric is housed inside the overlapping portion, and
an outer peripheral surface of the other axial end portion of the dielectric is provided with a recessed portion that is recessed away from the welded portion.
2. The shield terminal according to
the recessed portion is provided in the dielectric for each of the plurality of sets of welded portions.
3. The shield terminal according to