US20260146814A1
ADJUSTABLE GAS VALVE FOR A FIREARM
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Sig Sauer, Inc.
Inventors
Sheldon Chun Yin Cheng, Pascal Planchenault
Abstract
A firearm gas block assembly has a gas block configured to be attached to a firearm barrel, the gas block defining a gas passage and a valve opening in fluid communication with the gas passage. A valve body is sealingly received in the valve opening and defines an outlet port, a first valve opening of a first size, and a second valve opening of a second size different from the first size. Each of the first valve opening and the second valve opening fluidly communicate with the outlet port. The valve body is movable between a first position in which the first valve opening is aligned with the gas passage and a second position in which the second valve opening is aligned with the gas passage. The valve provides two discrete gas settings selectable by hand without the need for tools.
Figures
Description
TECHNICAL FIELD
[0001]The present disclosure relates generally to gas-operated firearms. More particularly, the present disclosure relates to an adjustable gas valve having discrete gas positions for a gas-operated firearm.
BACKGROUND
[0002]Fully automatic and semi-automatic rifles use high pressure gas from the firing process to cycle the action and ready the firearm for the next shot. A port is defined in the barrel that diverts some of the gas in the barrel to a gas block on the barrel. In direct impingement rifles, such as some AR-15-type rifles, a gas tube extends rearward from the gas block to the bolt carrier. When a shot is fired, high pressure gas travels through the gas tube and acts directly on the bolt carrier to send the bolt carrier (and bolt) rearward. During rearward movement, a recoil spring counteracts the gas pressure. After the bolt and carrier reach a rearward recoil position, the recoil spring drives the bolt and carrier forward to strip a round from the top of the magazine and chamber that round. On the other hand, some rifles use the high-pressure gases to actuate a gas piston in the gas block, which sends an operational rod (“op rod”) rearward with the bolt and carrier to cycle the action.
SUMMARY
[0003]The present disclosure is directed to an adjustable gas valve for an autoloading rifle, where the gas valve has a plurality of distinct positions and can be operated without tools between a first position and a second position. The gas valve is part of a gas block for an autoloading rifle operating with a direct impingement or gas-piston system. A barrel assembly and firearm with the gas block and gas valve are also disclosed.
[0004]The features and advantages described herein are not all-inclusive and, in particular, many additional features and advantages will be apparent to one of ordinary skill in the art in view of the drawings, specification, and claims. Moreover, it should be noted that the language used in the specification has been selected principally for readability and instructional purposes and not to limit the scope of the disclosed subject matter.
BRIEF DESCRIPTION OF THE DRAWINGS
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[0025]The figures depict various embodiments of the present disclosure for purposes of illustration only. Numerous variations, configurations, and other embodiments will be apparent from the following detailed discussion.
DETAILED DESCRIPTION
[0026]Disclosed is a firearm gas block assembly, a barrel assembly including the gas block assembly, and a firearm with the barrel assembly. In one example, the gas block is attached to or is configured to be attached to a firearm barrel. The gas block defines a gas passage and a valve opening in fluid communication with the gas passage. A valve body is sealingly received in the valve opening and defines an outlet port, a first valve opening of a first size, and a second valve opening of a second size different from the first size. Each of the first valve opening and the second valve opening can be positioned to fluidly communicate with the outlet port and with the gas passage. The valve body is movable between a first position in which the first valve opening is aligned with the gas passage and a second position in which the second valve opening is aligned with the gas passage. The valve provides two discrete gas settings operable by hand without the need for tools.
[0027]The gas block and a barrel assembly with the gas block can be adapted for use with a direct impingement or gas-piston operating system. In a direct impingement system, for example, a gas tube is received in the gas block and into the outlet port of the valve body. In a gas-piston system, for example, the outlet port of the valve body fluidly communicates with the gas piston. Depending on the operating condition of the firearm, the operator can turn the valve by hand to switch between the first valve position and the second valve position, or vice versa. In one example, the first position is for normal operating conditions (e.g., normal fire) and the second position is for use with a suppressor (e.g., suppressed fire). In another example, the first position is for normal operating conditions and the second position is for adverse conditions (e.g., wet or dirty action).
[0028]A gas block is described and shown herein with reference to a direct impingement operating system; however, it is contemplated that the gas block can be adapted for use with a gas-piston system. Numerous variations and embodiments will be apparent in light of the present disclosure.
Overview
[0029]For normal operation, a rifle's gas system is set up to consistently cycle the action. The gas pressure needed can change depending on whether the rifle is freshly cleaned and lubricated or running “dirty” after firing many shots. Additionally, the gas pressure necessary for consistent operation may change depending on the ammunition used. In general, the gas pressure is sufficient to account for these variations. Some firearms operators seek to have more control over the gas pressure in order to provide more consistent operation. Also, the operator may want to adjust the gas pressure so that it is not excessively high, which can cause more wear and tear on parts, or too low, which can cause malfunctions. Thus, some gas systems include an adjustable gas valve that enables the user to adjust the gas pressure. For example, the gas valve has a set screw that can be turned with a tool to gradually change the position of the valve in the gas block, thereby adjusting the gas pressure delivered to the piston or gas tube. Such adjustment provides a continuous range of adjustment.
[0030]When a gas-operated rifle is equipped with a suppressor, for example, the suppressor changes the gas pressure delivered to gas block. Accordingly, it is sometimes necessary to reduce the valve aperture to account for use with a suppressor and to avoid over-pressurizing the operating system. Similarly, in adverse conditions, such as when firing the rifle in water or when the rifle is exposed to dust, mud, or debris, higher gas pressure may be needed to cycle the action reliably. It is desirable for the operator to be able to make this adjustment in the field, in particular by hand and without the need for tools.
[0031]Thus, a need exists for a gas valve with multiple discrete positions. A need also exists for such a valve with toolless adjustment. It is also desirable for the gas valve to have a feature that visually identifies the position of the gas valve. The present disclosure addresses these needs and others by providing a gas system with a multi-position gas valve, in accordance with some embodiments. In one example, the gas valve has two discrete positions and can be switched by hand between “normal” and “suppressed” fire conditions by turning a key 90°. In other embodiments, the gas valve can be switched between “normal” and “adverse” conditions by a similar movement. In each situation, a first position of the gas valve provides a first aperture of a first size between the barrel and the gas block. A second position of the gas valve provides a second aperture of a different second size. For example, the valve can be turned 90° (or some other amount) by hand from one position to the other. In yet other embodiments, the gas valve can have more than two discrete positions, such as a closed position or a third aperture of a third size. A gas valve of the present disclosure can be adapted for use with direct impingement or gas piston rifles of various platforms and configurations. Numerous variations and embodiments will be apparent in light of the present disclosure.
[0032]As used herein, terms referencing direction, such as upward, downward, vertical, horizontal, left, right, front, back, etc., are used for convenience to describe components of a firearm oriented in a traditional shooting position with the barrel extending horizontally in front of the user. Embodiments of the present disclosure are not limited by these directional references, and it is contemplated that a gas valve and a firearm with such a gas valve can be used in any orientation.
Example Embodiments
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[0034]As shown in the close-up view of
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[0037]The distal portion 142b includes a flange 154 having a greater diameter compared to the proximal portion 142a. The flange 154 functions as a mechanical stop when installing the valve body 142 into the gas block 140. In some embodiments, a gasket or seal can be installed around the proximal portion 142a between the flange 154 and the gas block 140 to seal the valve 150. In the example shown, the flange 154 defines recesses 146 spaced around the proximal face of the flange 154, where the recesses 146 are arranged to coincide with a catch on the gas block 140 when each of the valve openings 148 is aligned with the gas passage 149. Here, four recesses 146 are distributed around the flange 154 with 90° spacing.
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[0045]The valve body 142 includes a partial first flange 154 that extends circumferentially around part of the valve body 142. The first flange 154 defines one or more gaps that correspond to a clearance position that enables the valve body 142 to be removed from the gas block 140. The first flange 154 is received in a slot 153 defined in the gas block 140. Further, ends 154a of the first flange 154 can function as rotational stops to limit rotational range of the valve body 142. For example, ends 154a of the first flange 154 can contact a stop surface 156 on the gas block 140. The first flange 154 is also used to retain the valve body 142 in the gas block 140 by being received in the slot 153 defined in the gas block 140. Rotating the valve body 142 so that the first flange 154 disengages from the slot allows removal of the valve body 142.
[0046]The valve body 142 defines a partial second flange 158 spaced axially from and located distally of the first flange 154. The second flange 158 extends radially outward from the valve body 142 and defines one or more gaps 159 corresponding to valve positions. In some embodiments, the gas block 140 houses a plunger 173 that is spring biased axially forward to engage the second flange 158 on the valve body 142. Part of the plunger 173 is shaped to at least partially occupy each gap 159 so as to provide tactile feedback to the user that the valve body 142 is in one of the discreet valve positions. The plunger 173 engages the gap 159 to maintain the valve body 142 in a discreet position. The plunger 173 can also function as a rotational stop against part of the second flange 158. In some embodiments, the second flange 158 includes variations in axial thickness and/or sloped surfaces to guide rotation of the valve body 142 against friction of the plunger 173. At certain locations, the plunger 173 can fit into one or more of the gaps 159 and act as a lock until the user depresses the plunger 173 rearward. Similarly, between ends 158a of the second flange 158, the plunger 173 is allowed to extend forward.
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[0051]The retaining sleeve 166 has a closed distal end 167 and an open proximal end 168. The gas tube 160 is received through the open proximal end 168 and secured to the retaining sleeve 166 with a pin 175 or the like. The retaining sleeve 166 prevents rotation of the gas tube 160 when the valve body 142 is rotated. That is, both the retaining sleeve 166 and gas tube 160 have a fixed rotational position with respect to the gas block 140. The retaining sleeve 166 further defines a gas port 169 aligned with the port 161 in the gas tube 160. The retaining sleeve 166 forms a gas-tight seal with the gas tube 160 and with the valve body 142 in accordance with some embodiments.
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[0053]The gas block 140 defines a cylindrical bore 141 for the valve body 142, which can be turned between discrete positions using the valve key 144. A retaining sleeve 166 is arranged to be received in the central bore 145 of the valve body 142 and is configured to receive an end of the gas tube 160 in the cylindrical body of the retaining sleeve 166 and fixed via pin 175. The retaining sleeve 168 defines an anti-rotation geometry that can engage the gas block 140 to prevent rotation of the retaining sleeve 166 when the valve body 142 is rotated, and therefore prevent rotation of the gas tube 160. In this example, the proximal end 168 of the retaining sleeve 166 defines an axial protrusion 168a that engages a corresponding recess or stop structure in the gas block 140. In this example, the protrusion 168a includes portions on opposite lateral sides of the gas tube opening in the retaining sleeve 166. Other anti-rotation structures can be used, as will be appreciated.
Further Example Embodiments
- [0055]Example 1 is a gas block assembly that includes a gas block configured to be attached to a firearm barrel, the gas block defining a gas passage and a valve opening in fluid communication with the gas passage. A valve body is sealingly received in the valve opening, the valve body defining an outlet port, a first valve opening of a first size, and a second valve opening of a second size different from the first size, where the first valve opening and the second valve opening fluidly communicate with the outlet port. The valve body is movable between a first position aligning the first valve opening with the gas passage and a second position aligning the second valve opening with the gas passage.
- [0056]Example 2 includes the gas block assembly of Example 1, where the valve body is movable by a user between the first position and the second position without tools.
- [0057]Example 3 includes the gas block assembly of any one of Examples 1-2, where the valve body defines a pin opening extending circumferentially part way around the valve body, and where the assembly comprises a pin received through the gas block and the pin opening of the valve body.
- [0058]Example 4 includes the gas block assembly of any one of Examples 1-3, where the gas block is configured as a gas-piston gas block and includes a gas piston in fluid communication with the outlet port.
- [0059]Example 5 includes the gas block assembly of any one of Examples 1-3, where the gas block is configured for use with a direct impingement firearm, and where the assembly is configured to receive a gas tube of the direct impingement firearm in the outlet port of the valve body.
- [0060]Example 6 includes the gas block assembly Example 5, where when installed the pin extends through an end portion of the gas tube.
- [0061]Example 7 includes the gas block assembly of any one of Examples 3-6, where the pin opening limits rotation of the valve body to 90° between the first position and the second position.
- [0062]Example 8 includes the gas block assembly of any one of the foregoing Examples, where the valve body has a proximal portion configured to be received in the valve opening and defining the first valve opening and the second valve opening. The valve body has a distal portion that includes a valve key and a flange between the valve key and the proximal portion, where the valve key is configured to be operated by hand.
- [0063]Example 9 includes the gas block assembly of Example 8, where the flange defines one or more recesses, and wherein the gas block includes a movable catch configured to engage the one or more recesses when the valve body is in the first position and/or in the second position.
- [0064]Example 10 includes the gas block assembly of Example 9, where the movable catch is a spring ball detent or spring plunger.
- [0065]Example 11 is a firearm barrel assembly that includes a barrel defining a bore extending along a bore axis and a defining barrel port extending transversely from an outside of the barrel to the bore. A gas block is secured to the barrel, defining a gas passage in communication with the barrel port, and defining a valve opening in fluid communication with the gas passage. A valve body is sealingly received in the valve opening, the valve body defining an outlet port, a first valve opening of a first size, and a second valve opening of a second size different from the second size, where the first valve opening and the second valve opening fluidly communicate with the outlet port. The valve body is movable without tools between a first position aligning the first valve opening with the gas passage and a second position aligning the second valve opening with the gas passage.
- [0066]Example 12 includes the firearm barrel assembly of Example 11, where the valve body defines a pin opening extending circumferentially part way around the valve body, and where the assembly comprises a pin received through the gas block and the pin opening of the valve body.
- [0067]Example 13 includes the firearm barrel assembly of any one of Examples 11-12, where the gas block is configured as a gas-piston gas block and includes a gas piston in fluid communication with the outlet port.
- [0068]Example 14 includes the firearm barrel assembly of any one of Examples 11-13, where the gas block is configured for use with a direct impingement firearm, and the firearm barrel assembly further includes a gas tube and a sleeve in the valve body, wherein an end portion of the gas tube is received in the sleeve, and wherein the sleeve engages the gas block to prevent rotation of the sleeve when the valve body is rotated.
- [0069]Example 15 includes the firearm barrel assembly of Example 14, where the pin extends through the sleeve and the end portion of the gas tube to secure the gas tube in the sleeve.
- [0070]Example 16 includes the firearm barrel assembly of any one of Examples 11-15, where the pin in the pin opening limits rotation of the valve body to between the first position and the second position. For example, the range of rotation is limited to 90°.
- [0071]Example 17 includes the firearm barrel assembly of any one of Examples 11-16, where the valve body has a proximal portion configured received in the valve opening and defining the first valve opening and the second valve opening. The valve body has a distal portion that includes a valve key and a flange between the valve key and the proximal portion, wherein the valve key is configured to be operated by hand.
- [0072]Example 18 includes the firearm barrel assembly of Example 17, where the flange defines one or more recesses, and where the gas block includes a movable catch configured to engage the one or more recesses when the valve body is in the first position and/or in the second position.
- [0073]Example 19 includes the firearm barrel assembly of Example 18, where the movable catch is a spring ball detent or spring plunger.
- [0074]Example 20 is an auto-loading firearm comprising the barrel assembly of any one of Examples 11-19.
[0075]The foregoing description of example embodiments has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the present disclosure to the precise forms disclosed. Many modifications and variations are possible in light of this disclosure. It is intended that the scope of the present disclosure be limited not by this detailed description, but rather by the claims appended hereto. Future-filed applications claiming priority to this application may claim the disclosed subject matter in a different manner and generally may include any set of one or more limitations as variously disclosed or otherwise demonstrated herein.
Claims
1. A gas block assembly comprising:
a gas block configured to be attached to a firearm barrel, the gas block defining a gas passage and a valve opening in fluid communication with the gas passage; and
a valve body sealingly received in the valve opening, the valve body defining an outlet port, a first valve opening of a first size, and a second valve opening of a second size different from the first size, wherein the first valve opening and the second valve opening fluidly communicate with the outlet port;
wherein the valve body is movable between a first position aligning the first valve opening with the gas passage and a second position aligning the second valve opening with the gas passage.
2. The gas block assembly of
3. The gas block assembly of
4. The gas block assembly of
5. The gas block assembly of
6. The gas block assembly of
7. The gas block assembly of
8. The gas block assembly of
a proximal portion configured to be received in the valve opening and defining the first valve opening and the second valve opening; and
a distal portion that includes a valve key and a flange between the valve key and the proximal portion, wherein the valve key is configured to be operated by hand to rotate the valve body between the first position and the second position.
9. The gas block assembly of
10. The gas block assembly of
11. A firearm barrel assembly comprising:
a barrel defining a bore extending along a bore axis and a barrel port extending transversely from the bore to an outside of the barrel;
a gas block secured to the barrel, the gas block defining a gas passage in communication with the barrel port and a valve opening in fluid communication with the gas passage; and
a valve body sealingly received in the valve opening, the valve body defining an outlet port, a first valve opening of a first size, and a second valve opening of a second size different from the second size, wherein the first valve opening and the second valve opening fluidly communicate with the outlet port;
wherein the valve body is movable by hand between a first position in which the first valve opening is aligned with the gas passage and a second position in which the second valve opening is aligned with the gas passage.
12. The firearm barrel assembly of
13. The firearm barrel assembly of
14. The firearm barrel assembly of
15. The firearm barrel assembly of
16. The firearm barrel assembly of
a sleeve in the valve body, wherein the end portion of the gas tube is received in the sleeve, and wherein the sleeve engages the gas block to prevent rotation of the sleeve when the valve body is rotated; and
a pin that extends through the sleeve and through the end portion of the gas tube.
17. The firearm barrel assembly of
a proximal portion configured to be received in the valve opening and defining the first valve opening and the second valve opening; and
a distal portion that includes a valve key and a flange between the valve key and the proximal portion, wherein the valve key is configured to be operated by hand.
18. The firearm barrel assembly of
19. The firearm barrel assembly of
20. An auto-loading firearm comprising the barrel assembly of