US20260157469A1
ARTICLE OF FOOTWEAR WITH BISTABLE COMPLIANT DEVICE FOR FOOT ENTRY
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Converse Inc.
Inventors
Stephen N. Bruno
Abstract
An article of footwear includes a footwear upper, a sole structure, and a bistable compliant device having at least one arm with an anchor end anchored to the sole structure, and a posterior portion remote from the sole structure and further rearward than the anchor end. The device extends around a rear of the foot-receiving cavity and has a first stable resting state with the posterior portion in a first position and a second stable resting state with the posterior portion in a second position closer to the sole structure. The upper is secured to the device at the rear of the heel region.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001]This application claims the benefit of priority to U.S. Provisional Application No. 63/730,656 filed Dec. 11, 2024, which is hereby incorporated by reference in its entirety.
TECHNICAL FIELD
[0002]The present disclosure generally relates to an article of footwear including a bistable compliant device for raising and lowering the rear of a footwear upper during donning and doffing.
BACKGROUND
[0003]Traditionally, placing footwear on a foot often requires the use of one or both hands to stretch the ankle opening of a footwear upper and hold the rear portion open during foot insertion. The fit of the footwear upper is then adjusted following foot insertion, such as by tying laces. People with limited dexterity, including young children, may find donning and doffing of footwear challenging.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004]The drawings described herein are for illustrative purposes only, are schematic in nature, and are intended to be exemplary rather than to limit the scope of the disclosure.
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DESCRIPTION
[0088]The present disclosure generally relates to a footwear heel structure and an article of footwear that include a bistable compliant device that eases foot entry into and exit out of the article of footwear. The bistable compliant device has two stable resting states in which the device will remain absent application of an applied external force of at least a predetermined magnitude in a predetermined direction. One of the resting states is a state in which the ankle opening of the footwear upper is held relatively open for easy foot entry for example. Accordingly, a foot may be inserted without the wearer needing to apply force to hold the footwear upper open, and then the device may be moved to the other resting state, such as a use state (conducive for wearing the article of footwear during typical activities such as walking, etc.) by applying at least the threshold external force. The threshold external force applied to move from a first stable resting state to a second stable resting state may be in a different direction, such as an opposite direction, as the external force applied to move from the second stable resting state to the first stable resting state.
[0089]Accordingly, as used herein, a “bistable compliant device” means a device that has at least two independent minimal or low stress resting state positions at which the device can maintain a stable structure. An external force of at least a threshold magnitude applied to the device may move it from one minimal or low stress resting state position to another. In at least some examples, no external forces are needed to hold the bistable compliant device in any of its various stable positions.
[0090]In an example, an article of footwear includes a footwear upper, a sole structure, and the bistable compliant device. The sole structure is secured to the footwear upper. The footwear upper defines an ankle opening and a foot-receiving cavity over the sole structure. The bistable compliant device includes a first arm that has a first anchor end secured at a medial side of the article of footwear. The first arm has a first posterior portion remote from the sole structure and further rearward than the first anchor end. The bistable device also includes a second arm that has a second anchor end secured at a lateral side of the article of footwear. The second arm has a second posterior portion remote from the sole structure and further rearward than the second anchor end. The first posterior portion and the second posterior portion are connected with one another such that the bistable compliant device extends around a rear of the foot-receiving cavity and has a first stable resting state with the first and second posterior portions in a first position and a second stable resting state with the first and second posterior portions in a second position closer to the sole structure than in the first position. The footwear upper is secured to the bistable compliant device at the rear of the heel region.
[0091]As discussed in the various examples herein, the bistable compliant device is configured to remain in the first stable resting state in the absence of an applied external force of at least a threshold magnitude, and move to the second stable resting state upon application of the applied external force with the footwear upper moving with the bistable compliant device at the rear of the heel region and lowering a rear of the ankle opening. Accordingly, to ease foot entry into the ankle opening, the user may apply the external force to cause the bistable compliant device to move to the second stable resting state. The bistable compliant device is configured to remain in the second stable resting state in the absence of an applied external force of at least the threshold magnitude (e.g., of another application of such a force in a different direction). When such a force is applied (e.g., after the wearer has fully inserted their foot), the bistable compliant device is configured to move to the first stable resting state upon application of the applied external force with the footwear upper moving with the bistable compliant device at the rear of the heel region and raising the rear of the ankle opening. The first and second stable resting states are the only stable resting states of the bistable compliant device.
[0092]In one or more implementations, the bistable compliant device provides a tactile and/or an audible signal when moving from the first stable resting state to the second stable resting state and when moving from the second stable resting state to the first stable resting state. The user is thus easily alerted as to when the desired position of the device and the corresponding stable resting state (e.g., the first position or the second position) has been achieved after applying the external force.
[0093]The bistable device is configured to be movable between the two resting states and remain in a current resting state in the absence of the application of the applied external force of at least the threshold magnitude at least in part due to the geometry of the first and second arms. For example, each of the first arm and the second arm may have an anterior portion at the respective first or second anchor end and an intermediate portion between the anterior portion and the respective first or second posterior portion. The bistable compliant device may flex at the intermediate portion of each of the first arm and the second arm under a first applied external force of at least a threshold magnitude to move from the first stable resting state to the second stable resting state, and flex at the intermediate portion of each of the first arm and the second arm under a second applied external force of at least the threshold magnitude in a different direction than the applied external force used to move to the second stable resting state to move from the second stable resting state to the first stable resting state.
[0094]Notably, the applied external force is generally in a first direction (e.g., having at least a downward component) to move the bistable compliant device from the first stable resting state to the second stable resting state (e.g., such as closer to the sole structure at the rear of the article of footwear), and in a different second direction, such as an opposite direction (e.g., having at least a upward component) to move from the second stable resting state to the first stable resting state (e.g., such as further from the sole structure at the rear of the article of footwear).
[0095]In an aspect, the posterior portion of the first arm and the posterior portion of the second arm rotate about a pivot axis extending through a connection between the posterior portion of the first arm and the posterior portion of the second arm when the bistable compliant device moves from the first stable resting state to the second stable resting state and when the bistable compliant device moves from the second stable resting state to the first stable resting state.
[0096]The geometry of the arms that may enable such flexing may include the intermediate portion of each of the arms having a width and a thickness, with the width greater than the thickness. Stated differently, a ratio of a width to a thickness of the intermediate portion of each of the arms is greater than one in such an example. The width is generally in the transverse direction of the article of footwear and the thickness is generally in a vertical direction.
[0097]In an example, each of the first arm and the second arm may have a width and a thickness at a cross-section extending in a medial-lateral direction of the article of footwear perpendicular to a longitudinal axis of the article of footwear and the width may be greater than the thickness.
[0098]In an example, each of the first arm and the second arm may tilt inward and downward toward the foot-receiving cavity from an outer extent of the intermediate portion to an inner extent of the intermediate portion when the bistable compliant device is in the first stable resting state. In the same or a different example, the intermediate portion of each of the first arm and the second arm may have an inner wall that tilts inward toward the foot-receiving cavity from a bottom edge of the inner wall to a top edge of the inner wall when the bistable compliant device is in the first stable resting state. In the same or a different example, the intermediate portion of each of the first arm and the second arm may have an outer wall that tilts inward toward the foot-receiving cavity from a bottom edge of the outer wall to a top edge of the outer wall when the bistable compliant device is in the first stable resting state. In one or more implementations, the intermediate portion of each of the first arm and the second arm may have a quadrilateral transverse cross-section at the intermediate portion, such as a rectangular cross-section.
[0099]In an example, the first posterior portion may have a first distal end and the second posterior portion may have a second distal end. The first and second posterior portions may be coupled to one another in a connected state. The first and second arms are each internally biased to a disconnected state in which the first and second posterior portions are not connected to one another and the distal ends are further apart from one another than in the connected state. Stated differently, when connected, the posterior portions are pulled toward one another from the positions to which they are internally biased, which causes the bistable compliant device to store energy that biases posterior portions toward the disconnected state.
[0100]The disconnected state of the arms (e.g., the position the arms are biased to when not connected at their distal ends) may include any of various orientations within the scope of the disclosure. In one example, the first and second arms may extend parallel with one another from the first and second anchor ends to the first and second distal ends in the disconnected state.
[0101]In another example, the first arm may have a first anterior portion nearer to the first anchor end than the first posterior portion, the second arm may have a second anterior portion nearer to the second anchor end than the second posterior portion, the first posterior portion may be angled inward between 25 and 45 degrees along a longitudinal axis of the first arm relative to the first anterior portion in the disconnected state, and the second posterior portion may be angled inward between 25 and 45 degrees along a longitudinal axis of the second arm relative to the second anterior portion in the disconnected state.
[0102]In a specific example, the first posterior portion may be angled inward at 36 degrees along a longitudinal axis of the first arm relative to the first anterior portion in the disconnected state, and the second posterior portion may be angled inward at 36 degrees along a longitudinal axis of the second arm relative to the second anterior portion in the disconnected state.
[0103]In yet another example, the first posterior portion may be angled inward between 10 and 20 degrees along the longitudinal axis of the first arm relative to the first anterior portion in the disconnected state, and the second posterior portion may be angled inward between 10 and 20 degrees along the longitudinal axis of the second arm relative to the second anterior portion in the disconnected state.
[0104]In still another example, the first posterior portion may be angled inward between 10 and 80 degrees along a longitudinal axis of the first arm relative to the first anterior portion in the disconnected state, and the second posterior portion may be angled inward between 10 and 80 degrees along a longitudinal axis of the second arm relative to the second anterior portion in the disconnected state.
[0105]The bistable compliant device may include any of various complementary connecting features by which the first distal end and the second distal end are coupled to one another. In one example, a rivet or other fastener extends through aligned holes in the first and second distal ends.
[0106]In other examples, the complementary connecting features may include a slot and a peg. The slot may extend through the first arm and the peg may extend from the second arm and be configured to extend through the slot and engage with the first arm. Alternatively, the slot may extend through the second arm and the peg may extend from the first arm and be configured to extend through the slot and engage with the second arm.
[0107]In an example, the peg may have an interference fit with the respective first arm or second arm through which the slot extends.
[0108]In an implementation, the slot may have a first portion and a second portion extending from the first portion. The second portion may be smaller than the first portion and disposed closer to the first distal end of the first arm than the first portion in the example in which the slot extends through the first arm or disposed closer to the second distal end of the second arm than the first portion in the example in which the slot extends through the second arm.
[0109]The slot may have a perimeter with three sides at the second portion. The peg may have a stem with a square outer perimeter that fits in the second portion against the three sides. In another implementation, the slot may have an arced perimeter at the second portion and the peg may have a stem with a cylindrical outer perimeter that fits in the second portion against the arced perimeter. In still another example, the peg may be configured as a first hooked prong and the bistable compliant device may include a second hooked prong spaced from the first hooked prong. The first hooked prong and the second hooked prong may engage the respective first arm or second arm through which the slot extends at opposing ends of the slot.
[0110]In some implementations, the bistable compliant device may further include a base secured to the sole structure. The first and second anchor ends may be secured to the base and, in some examples, integral with the base. In an implementation, the bistable compliant device may include a base that is integral with and extends from the first anchor end and from the second anchor end and connects the first anchor end to the second anchor end. The bistable compliant device may define a gap between the first and second posterior portions and the base.
[0111]In an example, the base may have a first slot at a medial side of the base and a second slot at a lateral side of the base. The first anchor end of the first arm may be configured to engage with the base at the first slot to secure the first arm to the base. The second anchor end of the second arm may be configured to engage with the base at the second slot to secure the second arm to the base.
[0112]The base may define an inverted channel in some implementations. The sole structure may include a rim, and the base may fit to the sole structure with the rim in the inverted channel.
[0113]The base may have a first projection with a first ramped surface inclining in a rearward direction of the article of footwear at a medial side of the base. The base may have a second projection with a second ramped surface inclining in a rearward direction of the article of footwear at a lateral side of the base. The first anchor end of the first arm may be secured to the first projection. The second anchor end of the second arm may be secured to the second projection. The first arm and the second arm may extend rearwardly from the first ramped surface and from the second ramped surface, respectively.
[0114]In an example, the bistable compliant device may define a slot in each of the first projection and the second projection. The first anchor end may engage the base at the slot in the first projection, and the second anchor end may engage the base at the slot in the second projection.
[0115]The article of footwear may include a first cover engageable with the first projection to cover the first anchor end and the first ramped surface and a second cover engageable with the second projection to cover the second anchor end and the second ramped surface.
[0116]In an implementation, the first cover and the second cover may each be configured as an inverted channel that has an inner surface with one of a rail or a groove, and the first projection and the second projection may each have the other of the rail or the groove. The rail may be configured to interfit with the groove. Accordingly, the covers are held to the base by the interfitting of the rail and the groove.
[0117]In an example, the first anchor end and the second anchor end may be configured to be disposed at a midfoot region of the article of footwear. In another example, the first anchor end and the second anchor may be configured to be disposed at a forefoot region of the article of footwear.
[0118]At least one of the first arm or the second arm may include an elongated flange extending outward and configured to receive the applied external force to move the bistable compliant device from the first stable resting state to the second stable resting state.
[0119]In an aspect, the footwear upper may include a base layer defining the ankle opening and the foot-receiving cavity, and may further include foxing disposed between the base layer and the sole structure. At least one of the first arm or the second arm may be at least partially disposed between the foxing and the base layer, such as, for example, at an anchored end of the arm. Accordingly, the foxing may help to maintain the arm relative to the base layer and the sole structure. As used herein, foxing is a strip of material, separate from the sole structure and the footwear upper that helps to reinforce the biteline where the footwear upper and the midsole meet.
[0120]In an aspect, a shroud may be secured to the footwear upper and may at least partially cover the first and second arms, with the posterior portions extending above the shroud. The shroud thus helps to conceal and protect the flexing intermediate portions of the arms and thus may help to focus the user on manipulating the posterior portions (e.g., applying force at the posterior portions).
[0121]In an aspect, the footwear upper may include a collar extending at least partially around the ankle opening at the foot-receiving cavity. The bistable compliant device may be operatively secured to the collar (i.e., either directly or indirectly). As such, when the bistable component moves between the two stable resting states, the footwear upper will move with the bistable compliant device at the collar.
[0122]In an implementation, the article of footwear may include a collar mount extending around a rear of the ankle opening from the medial side to the lateral side and secured to the collar. The bistable compliant device may be secured to the collar mount. In an example, the first posterior portion may have a first distal end and the second posterior portion may have a second distal end connected to the first distal end. For example, a rivet may be used to connect the distal ends. The collar mount may have a hemispherical portion protruding at an exterior of the collar mount. More particularly, and outer surface of the hemispherical portion is a hemispherical surface. At least one of the first distal end and the second distal end may interface with the hemispherical portion. For example, a fastener such as a rivet may couple the first and second posterior portions to one another in a connected state, such as by extending through the distal ends and into the hemispherical portion. As the arms pivot about an axis through the rivet, one or both may interface with the hemispherical portion. By configuring the portion as hemispherical, the surface area of the interface with the arms is minimal in comparison to other shapes thus reducing any resistance to movement between the two stable resting states.
[0123]In an example, the hemispherical portion defines a hollow space at an inner side of the collar mount. The fastener extends into the hollow space and terminates outward of the collar. In this manner, the fastener does not extend into the upper or to the wearer's foot.
[0124]In an aspect, the collar mount may have a ledge with a surface that declines forwardly and downwardly toward the foot-receiving cavity, providing a foot entry ramp.
[0125]In an aspect of the disclosure, an article of footwear includes a one-piece footwear upper and sole structure that together define an ankle opening and a foot-receiving cavity over the sole structure. The article of footwear also includes a bistable compliant device including at least one arm having a first anchor end secured at a lateral side of the sole structure, a first posterior portion remote from the sole structure and further rearward than the first anchor end, a second anchor end secured at a medial side of the sole structure, and a second posterior portion remote from the sole structure and further rearward than the second anchor end. The first posterior portion and the second posterior portion are connected with one another such that the bistable compliant device extends around a rear of the foot-receiving cavity and has a first stable resting state with the first and second posterior portions in a first position and a second stable resting state with the first and second posterior portions in a second position closer to the sole structure than in the first position.
[0126]In an example, the at least one arm is a single arm, and the first posterior portion and the second posterior portion are integral. In some implementations, the first posterior portion and the second posterior portion define an obtuse angle when at least one of the first anchor end and the second anchor end is disconnected from the sole structure.
[0127]In some implementations, the single arm is also integral and unitary with the one-piece footwear upper and sole structure. That is, it is also part of the one-piece, monolithic component. For instance, the single arm may be integral and unitary with the one-piece footwear upper and sole structure at one of the first anchor end and the second anchor end. The other of the first anchor end or the second anchor end and the sole structure may have complementary connecting features at which the other of the first anchor end or the second anchor end is secured to the sole structure. In other implementations, the single arm is not part of the one-piece, monolithic component that is the footwear upper and sole structure. Instead, the sole structure and both of the first anchor end and the second anchor end of the single arm have complementary connecting features at which the first anchor end and the second anchor end are secured to the sole structure.
[0128]In other examples, the at least one arm includes both a first arm and a second arm. The first arm includes the first anchor end and the first posterior portion and the second arm includes the second anchor end and the second posterior portion. To connect the first and second arms in order to establish the configuration of the bistable compliant device that provides the first and second bistable states, the first posterior portion and the second posterior portion have complementary connecting features at which the first posterior portion and the second posterior portion are secured to one another.
[0129]In an example, the sole structure and both of the first anchor end and the second anchor end have complementary connecting features at which the first anchor end and the second anchor end are secured to the sole structure.
[0130]In another example, the first arm is integral and unitary with the one-piece footwear upper and sole structure at the first anchor end and the second arm is integral and unitary with the one-piece footwear upper and sole structure at the second anchor end. That is, both arms are part of the one-piece, monolithic component that is the footwear upper and sole structure. In one implementation of such a configuration, the article of footwear also includes a connecting sleeve fit over the first posterior portion and the second posterior portion and securing the first posterior portion to the second posterior portion.
[0131]In an implementation, a footwear heel structure for easing foot entry into and exit out of an article of footwear may include a bistable compliant device having a first stable resting state and a second stable resting state. The bistable compliant device may be configured to remain in the first stable resting state or in the second stable resting state in the absence of an applied external force of at least a threshold magnitude. The bistable compliant device may have a first arm and a second arm, each having an anterior portion, a posterior portion, and an intermediate portion between the anterior portion and the posterior portion. The posterior portion of the first arm may be connected with the posterior portion of the second arm, storing force urging the posterior portions in an outward direction. The anterior portion of the first arm and the anterior portion of the second arm may each be anchored and spaced apart from one another.
[0132]The above features and advantages and other features and advantages of the present teachings are readily apparent from the following detailed description of the modes for carrying out the present teachings when taken in connection with the accompanying drawings. It should be understood that even though in the following the embodiments may be separately described, single features thereof may be combined in additional embodiments.
[0133]
[0134]The article of footwear 10 is configured for a right foot and includes a sole structure 14 and a footwear upper 16. Although shown as applied in an article of footwear 10 for a right foot, a like bistable compliant device that is a mirror image of the bistable compliant device 12 may be used in an article of footwear for a left foot. For example, both the right and left foot may each include a bistable compliant device 12 as discussed. The footwear upper 16 is secured to the sole structure 14 to define a foot-receiving cavity 18 over the sole structure 14 and has an ankle opening 20 that permits a foot 17 to access the foot-receiving cavity 18. The footwear upper 16 is shown as including a base layer 16A that is configured as a lace-up type upper, but is not limited to such. The footwear upper 16 may include any materials having sufficient flexibility to allow the rear of the footwear upper 16 to move at the rear 20A of the ankle opening 20 with the bistable compliant device 12 as discussed herein. The sole structure 14 is shown as a unisole (e.g., a combined midsole and outsole), but could have other configurations within the scope of the disclosure.
[0135]The bistable compliant device 12 is configured to remain in the first stable resting state shown in
[0136]In addition to the heel region 22, the article of footwear 10 includes a midfoot region 24, and a forefoot region 26. The heel region 22 corresponds with rear portions of the foot, including the calcaneus bone. The midfoot region 24 generally includes portions of the article of footwear 10 corresponding with the arch area of the foot. The forefoot region 26 generally includes portions of the article of footwear 10 corresponding with the toes and the joints connecting the metatarsals with the phalanges of a wearer's foot.
[0137]The article of footwear 10 includes a lateral side 28 and a medial side 30 that extend through each of the heel region 22, the midfoot region 24, and the forefoot region 26 and fall on opposite sides of a longitudinal midline LM of the article of footwear 10. The longitudinal midline LM is a longitudinal axis shown in
[0138]For example, the lateral side 28 and the medial side 30 are indicated in
[0139]Similarly, the second arm 42 has an anterior portion 42A that includes a second anchor end 43 secured at the medial side 30 of the article of footwear 10 as indicated in
[0140]The footwear upper 16 is also secured to the bistable compliant device 12 at the rear 18A of the foot-receiving cavity in the heel region 22 and, more specifically, at a rear of the base layer 16A of the footwear upper 16 as best shown in
[0141]The bistable compliant device 12 flexes at the intermediate portion 40C and 42C of each of the first arm 40 and the second arm 42, respectively under the first applied external force F1 of at least the threshold magnitude to move from the first stable resting state to the second stable resting state, and flexes at the intermediate portions 40C and 42C under the second applied external force F2 of at least the threshold magnitude to move from the second stable resting state to the first stable resting state. The first arm 40 is shown with the intermediate portion 40C in a different orientation relative to the anterior portion 40A and the posterior portion 40B in the second stable resting state of
[0142]Additionally, the footwear upper 16 includes foxing 48 disposed between the base layer 16A and the sole structure 14 at the lateral and medial sides 28, 30 (shown best at the lateral side 28 in
[0143]With reference to
[0144]The posterior portions 40B, 42B are shown connected with one another in
[0145]More particularly, the first posterior portion 40B has a first distal end 51 and the second posterior portion 42B has a second distal end 52. The first and second distal ends 51 and 52 are coupled to one another in a connected state shown in
[0146]Stated differently, the ends 51 and 52 are pulled toward one another from the positions to which they are internally biased when the ends 51 and 52 of the posterior portions 40B and 42B are connected to one another, which causes the bistable compliant device 12 to store energy that biases them toward the disconnected state. Connecting the posterior portions 40B and 42B at the respective distal ends 51 and 52 resiliently deforms the arms 40 and 42, storing force that urges the posterior portions 40B and 42B in an outward direction, although they are prevented from moving apart by the connected posterior portions 40B and 42B. This stored force, in combination with the geometry of the arms 40 and 42 discussed herein, creates the bistable nature of the bistable compliant device 12 (e.g., the first and second stable resting states which the bistable compliant device 12 will automatically adopt and stay in absent application of the force F1 or F2 as discussed herein).
[0147]The arms 40 and 42 are of a material that enables sufficient resilient deformation to connect the posterior portions 40B and 42B even when the ends 41, 43 of the anterior portions 40A, 42A are anchored, as well as to flex at the intermediate portions 40C and 42C. Example materials for the bistable compliant device 12 and particularly the arms 40 and 42 thereof include but are not limited to acetal homopolymer (Polyoxymethylene POM), available as Delrin® from DELRIN USA LLC, Wilmington, Delaware, carbon fiber, and spring steel. Other examples materials may include foam, as discussed herein.
[0148]Accordingly, to ease foot entry into or out of the foot-receiving cavity 18 through the ankle opening 20, the user may apply the external force F1 (shown in phantom in
[0149]As such, a wearer could leave the article of footwear 10 in the second stable resting state of
[0150]When in one of the stable resting states, the bistable compliant device 12 resists movement toward the other stable resting state under the applied external force until the intermediate portions 40C and 42C have flexed an intermediate amount, at which point the inner and outer edges of the intermediate portions 40C, 42C of the arms 40, 42 invert relative to one another, and the arms 40, 42 automatically travel the remainder of the path to the other stable resting state. In doing so, the bistable compliant device 12 may provide a tactile and/or an audible signal when moving from the first stable resting state to the second stable resting state and when moving from the second stable resting state to the first stable resting state. For example, the material of the arms 40, 42 may make a snapping noise. Alternatively or in addition, the wearer may feel the movement of the arms 40, 42 and the cessation thereof when the bistable compliant device 12 reaches a stable resting state. The user is thus easily alerted as to when the desired position of the bistable compliant device 12 and the corresponding stable resting state (e.g., the first position or the second position) has been achieved after applying the external force.
[0151]
[0152]As shown, the distal ends 51 and 52 need to be rotated inward and toward one another in order for the peg 60 to be inserted into the slot 62. With the anterior portions 40A and 42A fixed at the anchor ends 41 and 43, this necessitates twisting the arms 40 and 42 inward along their lengths toward one another. As such, when the distal ends 51 and 52 are connected, the intermediate portions 40C, 42C of the first arm 40 and the second arm 42 may each tilt inward and downward toward the foot-receiving cavity 18 from an outer extent of the intermediate portion to an inner extent of the intermediate portion when the bistable compliant device 12 is in the first stable resting state.
[0153]More specifically, as shown in
[0154]The same geometry applies to the second arm 42. The intermediate portion 42C of the second arm 42 tilts inward and downward from the outer extent 72C to the inner extent 72D. The inner wall 74J of the intermediate portion 42C tilts inward toward the foot-receiving cavity 18 from a bottom edge 74L of the inner wall 74J to a top edge 74M of the inner wall 74J when the bistable compliant device 12 is in the first stable resting state. The outer wall 74K of the intermediate portion 42C tilts inward toward the foot-receiving cavity 18 from a bottom edge 74N of the outer wall 74K to a top edge 74P of the outer wall 74K when the bistable compliant device 12 is in the first stable resting state. Alternatively, the intermediate portions 40C, 42C could still tilt inward and downward in the second stable resting state, but to a lesser extent than when in the first stable resting state. The intermediate portions 40C, 42C of each of the first arm 40 and the second arm 42 have a quadrilateral transverse cross-section at the respective intermediate portions 40C and 42C. In the example shown, the quadrilateral transverse cross-sections are rectangular with a hollow center. In other examples, the arms 40, 42 are not hollow.
[0155]When the bistable compliant device 12 moves from one stable resting state to the other stable resting state, the inner edge and the outer edge of each arm 40 and 42 at the intermediate portion 40C and 42C change relative positions, with the inner edges above the outer edges at a given cross-section perpendicular to the length of the arms 40, 42 in one stable resting state, and the outer edges above the inner edges at the same given cross-section in the other stable resting state. Accordingly, in the second stable resting state, the tilt of the arms 40 and 42 at the intermediate portions 40C and 42C will change from that of the first stable resting state shown in
[0156]Another aspect of the geometry of the arms 40 and 42 that will enable such flexing (e.g., change of tilt at the intermediate portions 40C and 42C) is the intermediate portions 40C and 42C of each of the arms 40 and 42 having a width W and a thickness T with the width W greater than the thickness T. Stated differently, a ratio of a width W to a thickness T of the intermediate portion 40C and 42C of each of the arms 40 and 42 is greater than one in such an example. The width W is generally in the transverse direction of the article of footwear 10 (from the inner wall 74D to the outer wall 74C of the intermediate portion 40C, for example) and the thickness T is generally in a vertical direction (from the bottom edge 74E to the top edge 74F of the inner wall 74D of the intermediate portion 40C, for example). Stated differently, each of the first arm 40 and the second arm 42 may have a width W and a thickness T at a cross-section extending in a medial-lateral direction of the article of footwear 10 perpendicular to the longitudinal midline LM of the article of footwear 10, and the width W is greater than the thickness T. In such examples, the cross-sections of the intermediate portions 40C, 42C would not be a circle or a square, for example.
[0157]
[0158]
[0159]
[0160]
[0161]The bistable compliant device 412 includes a base 413B that is integral with and extends from a first anchor end to a second anchor end and connects the first anchor end to the second anchor end. The first anchor end 441 of the first arm 440 is indicated in
[0162]
[0163]The bistable compliant device 512 includes a base 513B that is integral with and extends from the first anchor end to the second ancho r end and connects the first anchor end to the second anchor end. The first anchor end 541 of the first arm 540 is indicated in
[0164]
[0165]
[0166]
[0167]The base 813 is generally U-shaped, having a lateral portion 813A, a medial portion 813B, and a rear portion 813C that connects the lateral portion 813A and the medial portion 813B. As best shown in
[0168]
[0169]The first and second anchor ends 841, 843 are secured to the base 813. More specifically, the base 813 has a first slot 817A at the lateral side 28 of the base 813 and a second slot 817B at the medial side 30 of the base 813. The base 813 has a first projection 819A with a first ramped surface 821A inclining in a rearward direction of the article of footwear 810 at the lateral side 28 of the base 813 and a second projection 819B with a second ramped surface 821B inclining in the rearward direction of the article of footwear 810 at the medial side 30 of the base 813. The rearward direction of the article of footwear 810 is a direction from the forefoot region 26 toward the heel region 22 of the sole structure 14 as shown in
[0170]The posterior portions 840B and 842B have complementary connecting features 860 and 862, respectively, which are holes (e.g., through holes) that align with one another when the posterior portions 840B and 842B are pulled toward one another after the anchor ends 841 and 843 are secured to the base 813, creating stored energy in the arms 840, 842. The first and second distal ends 851 and 852 are connected to one another with a connector or other fastening device such as a rivet 863 (shown in
[0171]As shown in
[0172]
[0173]Similar to the orientation of the arms 40, 42 described herein, the intermediate portions 840C, 842C of the first and second arms 840, 842 tilt inward and downward from their outer extent to their inner extent as shown in
[0174]To move from one stable resting state to the other stable resting state, the inner edge and the outer edge of each arm 840 and 842 at the intermediate portion 840C and 842C must change relative positions, with the inner edges above the outer edges at a given cross-section perpendicular to the length of the arms in one stable resting state, and the outer edges above the inner edges at the same given cross-section in the other stable resting state. Accordingly, in the second stable resting state, the tilt of the arms 840 and 842 at the intermediate portions 840C and 842C will change, as shown in
[0175]The geometry of the arms 840 and 842 that will enable such flexing (e.g., change of tilt at the intermediate portions 840C and 842C) include the intermediate portions 840C and 842C of each of the arms 840 and 842 having a width W and a thickness T with the width W greater than the thickness T. Stated differently, a ratio of a width W to a thickness T of the intermediate portion 840C and 842C of each of the arms 840 and 842 is greater than one in such an example. The width W is generally in the transverse direction of the article of footwear 810 (from the inner wall 874D to the outer wall 874C of the intermediate portion 840C, for example) and the thickness T is generally in a vertical direction (from the bottom edge to the top edge of the inner wall 874D of the intermediate portion 840C, for example). Stated differently, each of the first arm 840 and the second arm 842 may have a width W and a thickness T at a cross-section extending in a medial-lateral direction of the article of footwear 810 perpendicular to a longitudinal axis of the article of footwear 810 and the width W is greater than the thickness T.
[0176]
[0177]
[0178]The base 1013 is configured like the base 813, and is generally U-shaped, having a lateral portion 1013A, a medial portion 1013B, and a rear portion 1013C that connects the lateral portion 1013A and the medial portion 1013B. The base 1013 defines an inverted channel 1015 that extends under the lateral portion 1013A, the medial portion 1013B, and the rear portion 1013C and opens at a front lateral edge 1013AA and at a front medial edge 1013BB. The base 1013 fits to a rim of a sole structure, like the rim 814A of the sole structure 814 discussed herein.
[0179]The first and second arms 1040, 1042 include respective anterior portions 1040A, 1042A with respective anchor ends 1041 and 1043 that are integral with the base 1013. The arms 1040, 1042 include respective posterior portions 1040B, 1042B shown prior to connection to one another. The arms 1040, 1042 include respective intermediate portions 1040C, 1042C at which the bistable compliant device 1012 flexes under a first applied external force of at least the threshold magnitude to move from a first stable resting state to a second stable resting state, and flexes at the intermediate portions 1040C and 1042C under a second applied external force of at least the threshold magnitude to move from the second stable resting state to the first stable resting state as described with respect to the arms 40, 42. Specifically, the arms 1040, 1042 may have inner and outer walls configured like those of the arms 40, 42 or the arms 840, 842, and connecting the posterior portions 1040B and 1042B at the respective distal ends 1051 and 1052 resiliently deforms the arms 1040 and 1042, storing force that urges the posterior portions 1040B and 1042B in an outward direction. The stored force, in combination with the geometry of the arms 1040 and 1042 creates the bistable nature of the bistable compliant device 1012 (e.g., the first and second stable resting states which the bistable compliant device 1012 will adopt and remain in upon application of the force F1 or F2 as discussed herein).
[0180]As is evident in the plan view of the bistable compliant device 1012 in
[0181]The bistable compliant device 1012 includes complementary connecting features 1060 and 1062 by which the first distal end 1051 and the second distal end 1052 are coupled to one another. Specifically, the complementary connecting features include a slot 1060 extending through the first arm 1040 and a peg 1062 extending from the second arm 1042 and configured to extend through the slot 1060 and engage with the first arm 1040. The peg 1062 has an interference fit with the respective first arm 1040 at the slot 1060.
[0182]
[0183]The arms 1040D, 1042D have anterior portions 1040A, 1042A, posterior portions 1040B, 1042B, and intermediate portions 1040C, 1042C, and the arms 1040D, 1042D are integral with the base 1013 (e.g., such that the bistable compliant device 1012A is a one-piece, monolithic structure). The first and second arms 1040D, 1042D and the respective portions are configured identically to first and second arms 1040, 1042 except that the posterior portions 1040B, 1042B angle inward toward one another rather than extending parallel with one another when in a disconnected state. More specifically, the longitudinal axes of the posterior portions 1040B, 1042B extend inward toward one another, each at an angle A1 of 15 degrees relative to a longitudinal axis extending along a length of the respective anterior portion 1040A, 1042A of the respective arm as shown in
[0184]
[0185]
[0186]The arms 1140, 1142 are connectable with one another by complementary connecting features and, once connected, function as described with respect to the bistable compliant device 12 to have two stable resting states in which the bistable compliant device 1112 will remain absent application of an applied external force of at least a predetermined magnitude at which the intermediate portions 1140C, 1142C of the arms 1140, 1142 flex to help raise and lower an ankle opening of a footwear upper. The complementary connecting features include a slot 1160 extending through the first arm 1140 near the first distal end 1151 of the first arm 1140, and a peg 1162 extending from the second arm 1142 near the second distal end 1152 of the second arm 1142. The peg 1162 is configured to extend through the slot 1160 and engage with the first arm 1140. In the example shown, the first arm 1140 has two slots 1160 and the second arm 1142 has two pegs 1162. The slots 1160 are spaced apart from one another and from the first distal end 1151 of the first arm 1140 such that the pegs 1162 are configured to engaged with the slots 1160. The slot 1160 has a first portion 1160A and a smaller second portion 1160B extending from the first portion 1160A. The second portion 1160B is disposed closer to the distal end 1151 of the first arm 1140 than the first portion 1160A. Each slot 1160 has a perimeter with three sides at the second portion 1160B. Each peg 1162 has a stem 1162A (perhaps best shown in
[0187]
[0188]
[0189]Like the bistable compliant device 1012A, the longitudinal axes of the posterior portions 1240B, 1242B extend inward toward one another but each at an angle A3 shown as about 55 degrees but that may be 45 degrees relative to a longitudinal axis extending along a length of the anterior portion 1240A, 1242A of the respective arm 1240, 1242 when the posterior portions 1240B, 1242B are disconnected as shown in
[0190]The complementary connecting features include a slot 1260 extending through the first arm 1240 and a peg 1262 extending from the second arm 1242 and configured to extend through the slot 1260 and engage with the first arm 1240. In the example shown, the first arm 1240 has two slots 1260 and the second arm 1242 has two pegs 1262. The two pegs 1262 are spaced apart from one another and from the distal end 1252 of the second arm 1242 such that the pegs 1262 are configured to engage with the first arm 1240 at the slots 1260.
[0191]Like the slots 1160, each slot 1260 has a first portion 1260A and a smaller second portion 1260B extending from the first portion 1260A as best shown in
[0192]
[0193]The arms 1340, 1342 include respective intermediate portions 1340C, 1342C at which the bistable compliant device 1312 flexes under a first applied external force F1 of at least the threshold magnitude to move from a first stable resting state to a second stable resting state, and flexes at the intermediate portions 1340C and 1342C under a second applied external force F2 of at least the threshold magnitude to move from the second stable resting state to the first stable resting state as described with respect to the arms 40, 42. Specifically, the arms 1340, 1342 may have inner and outer walls configured like those of the arms 40, 42 or the arms 840, 842, and connecting the posterior portions 1340B and 1342B by complementary connecting features at the respective distal ends 1351 and 1352 resiliently deforms the arms 1340 and 1342, storing force that urges the posterior portions 1340B and 1342B in an outward direction. The stored force, in combination with the geometry of the arms 1340 and 1342 creates the bistable nature of the bistable compliant device 1312 (e.g., the first and second stable resting states which the bistable compliant device 1312 will adopt and remain in upon application of the force F1 or F2 as discussed herein).
[0194]The longitudinal axes of the posterior portions 1340B, 1342B extend inward toward one another in the disconnected state, each at an angle A4 shown as 36 degrees relative to a longitudinal axis extending along a length of the anterior portion 1340A, 1342A of the respective arm as shown in
[0195]The complementary connecting features include a slot 1360 extending through the first arm 1340 and a peg 1362 extending from the second arm 1342 and configured to extend through the slot 1360 engage with the first arm 1340 at the slot 1360. The slot 1360 has a first portion 1360A and a smaller second portion 1360B extending from the first portion 1360A as best shown in
[0196]
[0197]Like the bistable compliant device 1012, the posterior portions 1440B, 1442B each extend parallel with one another when in a disconnected state as shown, prior to connection of the posterior portions 1440B, 1442B at the complementary connecting features 1460, 1462.
[0198]The complementary connecting features include a slot 1460 extending through the first arm 1440 and a peg 1462 extending from the second arm 1442 and configured to extend through the slot 1460 and engage with the first arm 1440. In the example shown, the first arm 1440 has two slots 1460 and the second arm 1442 has two pairs of pegs 1462 spaced apart from one another and from the first distal end 1452 of the second arm 1442 such that the pegs 1462 are configured to engage with the first arm 1440 at the slots 1460, a pair of pegs 1462 extending through each of the slots 1460.
[0199]As best shown in
[0200]Each slot 1460 has a simple rectangular shape. The first arm 1440 has a thickness T1 at the slots 1460 that is not less than and in some examples equal to a height T2 of each of the stems 1462C. Each pair of pegs 1462 are spaced apart by a distance such that the ramped leading ends of the hooks 1462D interface with the first arm at the opposite edges of the slot 1460 through which the hooks 1462D pass, and are partly compressed toward one another as the hooks 1462D pass through the slot 1460, and then spring back outward away from one another after passing through the slot 1460 so that the hooks 1462D rest on the opposite surface of the first arm 1440 at opposite ends of the slot 1460. Stated differently, the first hooked prong 1462A and the second hooked prong 1462B engage the first arm 1440 through which the slot 1460 extends at opposite ends of the slot 1460. The outward biasing force of the arms 1440, 1442 (the bias urging them outward toward the disconnected state) will also tend to pull the hooks 1462D against the surface of the first arm 1440 helping to ensure that the first and second arms 1440, 1442 remain connected by the complementary connecting features 1460, 1462.
[0201]
[0202]
[0203]
[0204]The arms 1740, 1742 include respective intermediate portions 1740C, 1742C at which the bistable compliant device 1712 flexes under a first applied external force of at least the threshold magnitude to move from a first stable resting state (shown in
[0205]The longitudinal axes of the posterior portions 1740B, 1742B extend inward toward one another but each at an angle A4 (described with respect to
[0206]The complementary connecting features include a slot 1760 extending through the first arm 1740 and a peg 1762 extending from the second arm 1742 and configured to extend through the slot 1760 and engage with the first arm 1740 at the slot 1760. As best shown in
[0207]The peg 1762 has a stem 1762A with a cylindrical outer perimeter and a head 1762B with a circular perimeter at the end of the stem 1762A as best shown in
[0208]
[0209]
[0210]
[0211]The base 1813 has a first projection 1819A with a first ramped surface 1821A inclining in a rearward direction at the lateral side 28 of the base 1813 and a second projection 1819B with a second ramped surface 1821B inclining in the rearward direction at the medial side 30 of the base 1813. The ramped surfaces 1821A, 1821B are slightly recessed such that the projections 1819A, 1819B have raised lips 1822A, 1822B, respectively except at the rear of the raised surfaces 1821A, 1821B.
[0212]The projections 1819A, 1819B have locating features 1817 that may be small projections or holes, such as threaded holes. The first and second arms 840, 842 described with respect to
[0213]
[0214]The first cover 1680A is configured as an inverted channel 1681 and has downwardly-projecting legs 1682A, 1682B each having an inner surface 1683 with a groove 1684. The second cover 1680B shown in
[0215]
[0216]A base 1913 is configured like bases 813 and 1813 and has like reference numbers. The bistable compliant device 1812
[0217]The collar mount 1870 extends around a rear 20A of the ankle opening 20 from the medial side 30 to the lateral side 28 and is secured to the collar 1946 such as with adhesive at an inner side 1875 of mounting flanges 1871, best shown in
[0218]The collar mount 1870 has a hemispherical portion 1872 protruding rearward at an exterior of the collar mount 1870, as shown in
[0219]As best shown in
[0220]Additionally, the collar mount 1870 has a ledge 1878 with a surface 1880 the declines forwardly and downwardly toward the foot-receiving cavity 18, providing a foot entry ramp. The surface 1880 is nonlinear in that it has a slope that becomes progressively steeper toward the inner surface of the collar mount 1870, as best shown in
[0221]
[0222]The collar mount 1970 has a hemispherical portion 1972 protruding rearward at an exterior of the collar mount 1970, as indicated in
[0223]
[0224]
[0225]In
[0226]The footwear upper 2116 and sole structure 2114 together define an ankle opening 2120 and a foot-receiving cavity 2118 over the sole structure 2114. A first anchor end 2141 of the first arm 2140 is integral with and secured at the lateral side 28 of the sole structure 2114 (i.e., is integral and unitary with the sole structure 2114 as part of the one-piece, monolithic component as discussed). The first posterior portion 2140B is remote from the sole structure 2114 and further rearward than the first anchor end 2141. A second anchor end 2143 of the second arm 2142 is integral with and secured at the medial side 30 of the sole structure 2114 (i.e., is integral and unitary with the sole structure 2114 as part of the one-piece, monolithic component as discussed). The second posterior portion 2142B is remote from the sole structure 2114 and further rearward than the second anchor end 2143.
[0227]The first posterior portion and the second posterior portion are connected with one another by the complementary connecting features 1560, 1562 (shown in phantom in connected states) such that the bistable compliant device 2112 extends around a rear of the foot-receiving cavity 2118 and has a first stable resting state 2112A with the first and second posterior portions 2140B, 2142B in a first position and a second stable resting state 2112B with the first and second posterior portions 2140B, 2142B in a second position closer to the sole structure 2114 than in the first position. The posterior portions 2140B and 2142B are not directly connected to the rear of an upper as, in a clog configuration, the upper 2216 does not extend very far upward around the rear of the heel. Instead, the bistable compliant device 2112 itself wraps around the rear of a wearer's foot, serving as a strap to contain a wearer's heel when in the first position 2112A (the first stable resting state) and moving out of the way to ease foot entry and exit in the second position (the second stable resting state 2112B).
[0228]
[0229]As shown in
[0230]
[0231]The arm 2240AA is otherwise configured like arm 2240, including with the obtuse angle 2213 when disconnected from the sole structure 2114A. The dimensions and angles of the portions of the single arm 2240AA as well as a tilt from an inner edge to an outer edge in the stable resting states, may be as described with respect to the bistable compliant device 12, for example. In
[0232]
[0233]
[0234]The following Clauses provide example configurations of an article of footwear and footwear heel structure disclosed herein.
[0235]Clause 1. An article of footwear comprising: a footwear upper having a heel region; a sole structure secured to the footwear upper, the footwear upper defining an ankle opening and a foot-receiving cavity over the sole structure; and a bistable compliant device including: a first arm having a first anchor end secured at a medial side of the article of footwear, and having a first posterior portion remote from the sole structure and further rearward than the first anchor end; and a second arm having a second anchor end secured at a lateral side of the article of footwear, and having a second posterior portion remote from the sole structure and further rearward than the second anchor end; wherein the first posterior portion and the second posterior portion are connected with one another such that the bistable compliant device extends around a rear of the foot-receiving cavity and has a first stable resting state with the first and second posterior portions in a first position and a second stable resting state with the first and second posterior portions in a second position closer to the sole structure than in the first position; and wherein the footwear upper is secured to the bistable compliant device at the rear of the heel region.
[0236]Clause 2. The article of footwear of clause 1, wherein the bistable compliant device is configured to: remain in the first stable resting state in the absence of an applied external force of at least a threshold magnitude, and move to the second stable resting state upon application of the applied external force with the footwear upper moving with the bistable compliant device at the rear of the heel region and lowering a rear of the ankle opening; and remain in the second stable resting state in the absence of an applied external force of at least the threshold magnitude in a different direction than the applied external force used to move to the second stable resting state, and move to the first stable resting state upon application of the applied external force in the different direction with the footwear upper moving with the bistable compliant device at the rear of the heel region and raising the rear of the ankle opening.
[0237]Clause 3. The article of footwear of any of the preceding clauses, wherein the bistable compliant device provides a tactile and/or an audible signal when moving from the first stable resting state to the second stable resting state and when moving from the second stable resting state to the first stable resting state.
[0238]Clause 4. The article of footwear of any of the preceding clauses, wherein: each of the first arm and the second arm has an anterior portion at the respective first or second anchor end and an intermediate portion between the anterior portion and the respective first or second posterior portion; and the bistable compliant device flexes at the intermediate portion of each of the first arm and the second arm under a first applied external force of at least a threshold magnitude to move from the first stable resting state to the second stable resting state, and flexes at the intermediate portion of each of the first arm and the second arm under a second applied external force of at least the threshold magnitude in a different direction than the applied external force used to move to the second stable resting state to move from the second stable resting state to the first stable resting state.
[0239]Clause 5. The article of footwear of any of the preceding clauses, wherein a width of the intermediate portion is greater than a thickness of the intermediate portion.
[0240]Clause 6. The article of footwear of any of the preceding clauses, wherein each of the first arm and the second arm tilts inward and downward toward the foot-receiving cavity from an outer extent of the intermediate portion to an inner extent of the intermediate portion when the bistable compliant device is in the first stable resting state.
[0241]Clause 7. The article of footwear of any of the preceding clauses, wherein the intermediate portion of each of the first arm and the second arm has an inner wall that tilts inward toward the foot-receiving cavity from a bottom edge of the inner wall to a top edge of the inner wall when the bistable compliant device is in the first stable resting state.
[0242]Clause 8. The article of footwear of any of the preceding clauses, wherein the intermediate portion of each of the first arm and the second arm has an outer wall that tilts inward toward the foot-receiving cavity from a bottom edge of the outer wall to a top edge of the outer wall when the bistable compliant device is in the first stable resting state.
[0243]Clause 9. The article of footwear of any of the preceding clauses, wherein the intermediate portion of each of the first arm and the second arm has a quadrilateral transverse cross-section at the intermediate portion.
[0244]Clause 10. The article of footwear of any of the preceding clauses, wherein: the first posterior portion has a first distal end and the second posterior portion has a second distal end; the first and second posterior portions are coupled to one another in a connected state; and the first and second arms are each internally biased to a disconnected state in which the first and second posterior portions are not connected to one another and the first and second distal ends are further apart from one another than in the connected state.
[0245]Clause 11. The article of footwear of any of the preceding clauses, wherein the first and second arms extend parallel with one another from the first and second anchor ends to the first and second distal ends in the disconnected state.
[0246]Clause 12. The article of footwear of any of the preceding clauses, wherein: the first arm has a first anterior portion nearer to the first anchor end than the first posterior portion; the second arm has a second anterior portion nearer to the second anchor end than the second posterior portion; the first posterior portion is angled inward between 25 and 45 degrees along a longitudinal axis of the first arm relative to the first anterior portion when the first and second arms are in the disconnected state; and the second posterior portion is angled inward between 25 and 45 degrees along a longitudinal axis of the second arm relative to the second anterior portion when the first and second arms are in the disconnected state.
[0247]Clause 13. The article of footwear of any of the preceding clauses, wherein: the first arm has a first anterior portion nearer to the first anchor end than the first posterior portion; the second arm has a second anterior portion nearer to the second anchor end than the second posterior portion; the first posterior portion is angled inward at 36 degrees along a longitudinal axis of the first arm relative to the first anterior portion when the first and second arms are in the disconnected state; and the second posterior portion is angled inward at 36 degrees along a longitudinal axis of the second arm relative to the second anterior portion when the first and second arms are in the disconnected state.
[0248]Clause 14. The article of footwear of any of the preceding clauses, wherein: the first arm has a first anterior portion nearer to the first anchor end than the first posterior portion; the second arm has a second anterior portion nearer to the second anchor end than the second posterior portion; the first posterior portion is angled inward between 10 and 80 degrees along a longitudinal axis of the first arm relative to the first anterior portion when the first and second arms are in the disconnected state; and the second posterior portion is angled inward between 10 and 80 degrees along a longitudinal axis of the second arm relative to the second anterior portion when the first and second arms are in the disconnected state.
[0249]Clause 15. The article of footwear of any of the preceding clauses, wherein the bistable compliant device includes complementary connecting features by which the first distal end and the second distal end are coupled to one another.
[0250]Clause 16. The article of footwear of any of the preceding clauses, wherein the complementary connecting features include: a slot extending through the first arm and a peg extending from the second arm and configured to extend through the slot and engage with the first arm; or a slot extending through the second arm and a peg extending from the first arm and configured to extend through the slot and engage with the second arm.
[0251]Clause 17. The article of footwear of any of the preceding clauses, wherein: the slot has a first portion and a second portion extending from the first portion; and the second portion is smaller than the first portion and is disposed closer to the first distal end of the first arm than the first portion when the slot extends through the first arm or is disposed closer to the second distal end of the second arm than the first portion when the slot extends through the second arm.
[0252]Clause 18. The article of footwear of any of the preceding clauses, wherein: the slot has a perimeter with three sides at the second portion; and the peg has a stem with a square outer perimeter that fits in the second portion against the three sides.
[0253]Clause 19. The article of footwear of any of the preceding clauses, wherein: the slot has an arced perimeter at the second portion; and the peg has a stem with a cylindrical outer perimeter that fits in the second portion against the arced perimeter.
[0254]Clause 20. The article of footwear of any of the preceding clauses, wherein: the peg is configured as a first hooked prong; the bistable compliant device further comprising a second hooked prong spaced from the first hooked prong; and the first hooked prong and the second hooked prong engage the respective first arm or second arm through which the slot extends at opposing ends of the slot.
[0255]Clause 21. The article of footwear of any of the preceding clauses, wherein the peg has an interference fit with the respective first arm or second arm through which the slot extends.
[0256]Clause 22. The article of footwear of any of the preceding clauses, wherein: each of the first arm and the second arm has a width and a thickness at a cross-section extending in a medial-lateral direction of the article of footwear perpendicular to a longitudinal axis of the article of footwear; and the width is greater than the thickness.
[0257]Clause 23. The article of footwear of any of the preceding clauses, wherein the bistable compliant device further includes: a base secured to the sole structure; and wherein the first and second anchor ends are secured to the base.
[0258]Clause 24. The article of footwear of any of the preceding clauses, wherein: the base has a first slot at a medial side of the base and a second slot at a lateral side of the base; the first anchor end of the first arm is configured to engage with the base at the first slot; and the second anchor end of the second arm is configured to engage with the base at the second slot.
[0259]Clause 25. The article of footwear of any of the preceding clauses, wherein: the base defines an inverted channel; the sole structure includes a rim; and the base fits to the sole structure with the rim in the inverted channel.
[0260]Clause 26. The article of footwear of any of the preceding clauses, wherein: the base has a first projection with a first ramped surface inclining in a rearward direction of the article of footwear at a medial side of the base; the base has a second projection with a second ramped surface inclining in a rearward direction of the article of footwear at a lateral side of the base; the first anchor end of the first arm is secured to the first projection; the second anchor end of the second arm is secured to the second projection; and the first arm and the second arm extend rearwardly from the first ramped surface and from the second ramped surface, respectively.
[0261]Clause 27. The article of footwear of any of the preceding clauses, wherein: the bistable compliant device defines a slot in each of the first projection and the second projection; the first anchor end engages the base at the slot in the first projection; and the second anchor end engages the base at the slot in the second projection.
[0262]Clause 28. The article of footwear of any of the preceding clauses, further comprising: a first cover engageable with the first projection to cover the first anchor end and the first ramped surface; and a second cover engageable with the second projection to cover the second anchor end and the second ramped surface.
[0263]Clause 29. The article of footwear of any of the preceding clauses, wherein: the first cover and the second cover are each configured as an inverted channel that has an inner surface with one of a rail or a groove; the first projection and the second projection each have the other of the rail or the groove; and the rail is configured to interfit with the groove.
[0264]Clause 30. The article of footwear of any of the preceding clauses, wherein the bistable compliant device defines a gap between the first and second posterior portions and the base.
[0265]Clause 31. The article of footwear of any of the preceding clauses, wherein the first anchor end and the second anchor end are configured to be disposed at a midfoot region of the article of footwear.
[0266]Clause 32. The article of footwear of any of the preceding clauses, wherein the first anchor end and the second anchor end are configured to be disposed at a forefoot region of the article of footwear.
[0267]Clause 33. The article of footwear of any of the preceding clauses, wherein the bistable compliant device includes a base that is integral with and extends from the first anchor end and from the second anchor end.
[0268]Clause 34. The article of footwear of any of the preceding clauses, wherein at least one of the first arm or the second arm includes an elongated flange extending outward and configured to receive an applied external force to move the bistable compliant device from the first stable resting state to the second stable resting state.
[0269]Clause 35. The article of footwear of any of the preceding clauses, wherein the footwear upper includes: a base layer defining the ankle opening and the foot-receiving cavity; and foxing disposed between the base layer and the sole structure; and wherein at least one of the first arm or the second arm is at least partially disposed between the foxing and the base layer.
[0270]Clause 36. The article of footwear of any of the preceding clauses, further comprising: a shroud secured to the footwear upper and at least partially covering the first and second arms, with the posterior portions extending above the shroud.
[0271]Clause 37. The article of footwear of any of the preceding clauses, wherein: the footwear upper includes a collar extending at least partially around the ankle opening at the foot-receiving cavity; and the bistable compliant device is operatively secured to the collar.
[0272]Clause 38. The article of footwear of any of the preceding clauses, further comprising: a collar mount extending around a rear of the ankle opening from the medial side to the lateral side and secured to the collar; and wherein the bistable compliant device is secured to the collar mount.
[0273]Clause 39. The article of footwear of any of the preceding clauses, wherein: the first posterior portion has a first distal end and the second posterior portion has a second distal end connected to the first distal end; the collar mount has a hemispherical portion protruding rearward at an exterior of the collar mount; and at least one of the first distal end and the second distal end interfaces with the hemispherical portion.
[0274]Clause 40. The article of footwear of any of the preceding clauses, further comprising: a fastener coupling the first and second posterior portions to one another in a connected state; wherein the hemispherical portion defines a hollow space at an inner side of the collar mount; and the fastener extends into the hollow space and terminates outward of the collar.
[0275]Clause 41. The article of footwear of any of the preceding clauses, wherein the collar mount has a ledge with a surface the declines forwardly and downwardly toward the foot-receiving cavity, providing a foot entry ramp.
[0276]Clause 42. An article of footwear of any of the preceding clauses comprising: a one-piece footwear upper and sole structure together defining an ankle opening and a foot-receiving cavity over the sole structure; and a bistable compliant device including at least one arm having a first anchor end secured at a lateral side of the sole structure, a first posterior portion remote from the sole structure and further rearward than the first anchor end, a second anchor end secured at a medial side of the sole structure, and a second posterior portion remote from the sole structure and further rearward than the second anchor end; wherein the first posterior portion and the second posterior portion are connected with one another such that the bistable compliant device extends around a rear of the foot-receiving cavity and has a first stable resting state with the first and second posterior portions in a first position and a second stable resting state with the first and second posterior portions in a second position closer to the sole structure than in the first position.
[0277]Clause 43. The article of footwear of any of the preceding clauses, wherein the at least one arm is a single arm, the first posterior portion and the second posterior portion are integral.
[0278]Clause 44. The article of footwear of any of the preceding clauses, wherein the single arm is integral and unitary with the one-piece footwear upper and sole structure at one of the first anchor end and the second anchor end, and the other of the first anchor end or the second anchor end and the sole structure have complementary connecting features at which the other of the first anchor end or the second anchor end is secured to the sole structure.
[0279]Clause 45. The article of footwear of any of the preceding clauses, wherein the sole structure and both of the first anchor end and the second anchor end have complementary connecting features at which the first anchor end and the second anchor end are secured to the sole structure.
[0280]Clause 46. The article of footwear of any of the preceding clauses, wherein the first posterior portion and the second posterior portion define an obtuse angle when at least one of the first anchor end and the second anchor end is disconnected from the sole structure.
[0281]Clause 47. The article of footwear of any of the preceding clauses, wherein the at least one arm includes a first arm having the first anchor end and the first posterior portion and a second arm having the second anchor end and the second posterior portion.
[0282]Clause 48. The article of footwear of any of the preceding clauses, wherein the sole structure and both of the first anchor end and the second anchor end have complementary connecting features at which the first anchor end and the second anchor end are secured to the sole structure.
[0283]Clause 49. The article of footwear of any of the preceding clauses, wherein the first posterior portion and the second posterior portion have additional complementary connecting features at which the first posterior portion and the second posterior portion are secured to one another.
[0284]Clause 50. The article of footwear of any of the preceding clauses, wherein the first arm is integral and unitary with the one-piece footwear upper and sole structure at the first anchor end and the second arm is integral and unitary with the one-piece footwear upper and sole structure at the second anchor end.
[0285]Clause 51. The article of footwear of any of the preceding clauses, further comprising: a connecting sleeve fit over the first posterior portion and the second posterior portion and securing the first posterior portion to the second posterior portion.
[0286]Clause 52. A footwear heel structure for easing foot entry into and exit out of an article of footwear of any of the preceding clauses, the footwear heel structure comprising: a bistable compliant device having a first stable resting state and a second stable resting state, the bistable compliant device configured to remain in the first stable resting state or in the second stable resting state in the absence of an applied external force of at least a threshold magnitude; wherein the bistable compliant device has a first arm and a second arm, each having an anterior portion, a posterior portion, and an intermediate portion between the anterior portion and the posterior portion; and wherein the posterior portion of the first arm is connected with the posterior portion of the second arm storing force urging the posterior portions in an outward direction and the anterior portion of the first arm and the anterior portion of the second arm are each anchored and spaced apart from one another.
[0287]Clause 53. The footwear heel structure of any of the preceding clauses, wherein the bistable compliant device flexes at the intermediate portion of the first arm and at the intermediate portion of the second arm under a first applied external force of at least the threshold magnitude to move from the first stable resting state to the second stable resting state, and flexes at the intermediate portion of the first arm and at the intermediate portion of the second arm under a second applied external force of at least the threshold magnitude in a different direction than the applied external force used to move to the second stable resting state to move from the second stable resting state to the first stable resting state.
[0288]Clause 54. The footwear heel structure of any of the preceding clauses, wherein the posterior portion of the first arm and the posterior portion of the second arm rotate about a pivot axis extending through a connection between the posterior portion of the first arm and the posterior portion of the second arm when the bistable device moves from the first stable resting state to the second stable resting state and when the bistable device moves from the second stable resting state to the first stable resting state.
[0289]To assist and clarify the description of various embodiments, various terms are defined herein. Unless otherwise indicated, the following definitions apply throughout this specification (including the claims). Additionally, all references referred to are incorporated herein in their entirety.
[0290]An “article of footwear”, a “footwear article of manufacture”, and “footwear” may be considered to be both a machine and a manufacture. Assembled, ready to wear footwear articles (e.g., shoes, sandals, boots, etc.), as well as discrete components of footwear articles (such as a midsole, an outsole, an upper component, etc.) prior to final assembly into ready to wear footwear articles, are considered and alternatively referred to herein in either the singular or plural as “article(s) of footwear”.
[0291]“A”, “an”, “the”, “at least one”, and “one or more” are used interchangeably to indicate that at least one of the items is present. A plurality of such items may be present unless the context clearly indicates otherwise. All numerical values of parameters (e.g., of quantities or conditions) in this specification, unless otherwise indicated expressly or clearly in view of the context, including the appended claims, are to be understood as being modified in all instances by the term “about” whether or not “about” actually appears before the numerical value. “About” indicates that the stated numerical value allows some slight imprecision (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If the imprecision provided by “about” is not otherwise understood in the art with this ordinary meaning, then “about” as used herein indicates at least variations that may arise from ordinary methods of measuring and using such parameters. In addition, a disclosure of a range is to be understood as specifically disclosing all values and further divided ranges within the range.
[0292]The terms “comprising”, “including”, and “having” are inclusive and therefore specify the presence of stated features, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, or components. Orders of steps, processes, and operations may be altered when possible, and additional or alternative steps may be employed. As used in this specification, the term “or” includes any one and all combinations of the associated listed items. The term “any of” is understood to include any possible combination of referenced items, including “any one of” the referenced items. The term “any of” is understood to include any possible combination of referenced claims of the appended claims, including “any one of” the referenced claims.
[0293]For consistency and convenience, directional adjectives may be employed throughout this detailed description corresponding to the illustrated embodiments. Those having ordinary skill in the art will recognize that terms such as “above”, “below”, “upward”, “downward”, “top”, “bottom”, etc., may be used descriptively relative to the figures, without representing limitations on the scope of the invention, as defined by the claims.
[0294]The term “longitudinal” particularly refers to a direction extending a length of a component. For example, a longitudinal direction of a shoe extends between a forefoot region and a heel region of the shoe. The term “forward” or “anterior” is used to particularly refer to the general direction from a heel region toward a forefoot region, and the term “rearward” or “posterior” is used to particularly refer to the opposite direction, i.e., the direction from the forefoot region toward the heel region. In some cases, a component may be identified with a longitudinal axis as well as a forward and rearward longitudinal direction along that axis. The longitudinal direction or axis may also be referred to as an anterior-posterior direction or axis.
[0295]The term “transverse” particularly refers to a direction extending a width of a component. For example, a transverse direction of a shoe extends between a lateral side and a medial side of the shoe. The transverse direction or axis may also be referred to as a lateral direction or axis or a mediolateral direction or axis.
[0296]The term “vertical” particularly refers to a direction generally perpendicular to both the lateral and longitudinal directions. For example, in cases where a sole is planted flat on a ground surface, the vertical direction may extend from the ground surface upward. It will be understood that each of these directional adjectives may be applied to individual components of a sole. The term “upward” or “upwards” particularly refers to the vertical direction pointing towards a top of the component, which may include an instep, a fastening region and/or a throat of an upper. The term “downward” or “downwards” particularly refers to the vertical direction pointing opposite the upwards direction, toward the bottom of a component and may generally point towards the bottom of a sole structure of an article of footwear.
[0297]The “interior” of an article of footwear, such as a shoe, particularly refers to portions at the space that is occupied by a wearer's foot when the shoe is worn. The “inner side” of a component particularly refers to the side or surface of the component that is (or will be) oriented toward the interior of the component or article of footwear in an assembled article of footwear. The “outer side” or “exterior” of a component particularly refers to the side or surface of the component that is (or will be) oriented away from the interior of the shoe in an assembled shoe. In some cases, other components may be between the inner side of a component and the interior in the assembled article of footwear. Similarly, other components may be between an outer side of a component and the space external to the assembled article of footwear. Further, the terms “inward” and “inwardly” particularly refer to the direction toward the interior of the component or article of footwear, such as a shoe, and the terms “outward” and “outwardly” particularly refer to the direction toward the exterior of the component or article of footwear, such as the shoe. In addition, the term “proximal” particularly refers to a direction that is nearer a center of a footwear component, or is closer toward a foot when the foot is inserted in the article of footwear as it is worn by a user. Likewise, the term “distal” particularly refers to a relative position that is further away from a center of the footwear component or is further from a foot when the foot is inserted in the article of footwear as it is worn by a user. Thus, the terms proximal and distal may be understood to provide generally opposing terms to describe relative spatial positions.
[0298]While various embodiments have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the embodiments. Any feature of any embodiment may be used in combination with or substituted for any other feature or element in any other embodiment unless specifically restricted. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.
[0299]While several modes for carrying out the many aspects of the present teachings have been described in detail, those familiar with the art to which these teachings relate will recognize various alternative aspects for practicing the present teachings that are within the scope of the appended claims. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and exemplary of the entire range of alternative embodiments that an ordinarily skilled artisan would recognize as implied by, structurally and/or functionally equivalent to, or otherwise rendered obvious based upon the included content, and not as limited solely to those explicitly depicted and/or described embodiments.
Claims
What is claimed is:
1. An article of footwear comprising:
a footwear upper having a heel region;
a sole structure secured to the footwear upper, the footwear upper defining an ankle opening and a foot-receiving cavity over the sole structure; and
a bistable compliant device including:
a first arm having a first anchor end secured at a medial side of the article of footwear, and having a first posterior portion remote from the sole structure and further rearward than the first anchor end; and
a second arm having a second anchor end secured at a lateral side of the article of footwear, and having a second posterior portion remote from the sole structure and further rearward than the second anchor end;
wherein the first posterior portion and the second posterior portion are connected with one another such that the bistable compliant device extends around a rear of the foot-receiving cavity and has a first stable resting state with the first and second posterior portions in a first position and a second stable resting state with the first and second posterior portions in a second position closer to the sole structure than in the first position; and
wherein the footwear upper is secured to the bistable compliant device at the rear of the heel region.
2. The article of footwear of
remain in the first stable resting state in the absence of an applied external force of at least a threshold magnitude, and move to the second stable resting state upon application of the applied external force with the footwear upper moving with the bistable compliant device at the rear of the heel region and lowering a rear of the ankle opening; and
remain in the second stable resting state in the absence of an applied external force of at least the threshold magnitude in a different direction than the applied external force used to move to the second stable resting state, and move to the first stable resting state upon application of the applied external force in the different direction with the footwear upper moving with the bistable compliant device at the rear of the heel region and raising the rear of the ankle opening.
3. The article of footwear of
4. The article of footwear of
each of the first arm and the second arm has an anterior portion at the respective first or second anchor end and an intermediate portion between the anterior portion and the respective first or second posterior portion; and
the bistable compliant device flexes at the intermediate portion of each of the first arm and the second arm under a first applied external force of at least a threshold magnitude to move from the first stable resting state to the second stable resting state, and flexes at the intermediate portion of each of the first arm and the second arm under a second applied external force of at least the threshold magnitude in a different direction than the applied external force used to move to the second stable resting state to move from the second stable resting state to the first stable resting state.
5. The article of footwear of
6. The article of footwear of
the first posterior portion has a first distal end and the second posterior portion has a second distal end;
the first and second posterior portions are coupled to one another in a connected state; and
the first and second arms are each internally biased to a disconnected state in which the first and second posterior portions are not connected to one another and the first and second distal ends are further apart from one another than in the connected state.
7. The article of footwear of
the first arm has a first anterior portion nearer to the first anchor end than the first posterior portion;
the second arm has a second anterior portion nearer to the second anchor end than the second posterior portion;
the first posterior portion is angled inward at 36 degrees along a longitudinal axis of the first arm relative to the first anterior portion when the first and second arms are in the disconnected state; and
the second posterior portion is angled inward at 36 degrees along a longitudinal axis of the second arm relative to the second anterior portion when the first and second arms are in the disconnected state.
8. The article of footwear of
the first arm has a first anterior portion nearer to the first anchor end than the first posterior portion;
the second arm has a second anterior portion nearer to the second anchor end than the second posterior portion;
the first posterior portion is angled inward between 10 and 80 degrees along a longitudinal axis of the first arm relative to the first anterior portion when the first and second arms are in the disconnected state; and
the second posterior portion is angled inward between 10 and 80 degrees along a longitudinal axis of the second arm relative to the second anterior portion when the first and second arms are in the disconnected state.
9. The article of footwear of
10. The article of footwear of
each of the first arm and the second arm has a width and a thickness at a cross-section extending in a medial-lateral direction of the article of footwear perpendicular to a longitudinal axis of the article of footwear; and
the width is greater than the thickness.
11. The article of footwear of
a base secured to the sole structure; and
wherein the first and second anchor ends are secured to the base.
12. The article of footwear of
13. The article of footwear of
14. The article of footwear of
15. The article of footwear of
16. The article of footwear of
a base layer defining the ankle opening and the foot-receiving cavity; and foxing disposed between the base layer and the sole structure; and
wherein at least one of the first arm or the second arm is at least partially disposed between the foxing and the base layer.
17. The article of footwear of
a shroud secured to the footwear upper and at least partially covering the first and second arms, with the first and second posterior portions extending above the shroud.
18. The article of footwear of
the footwear upper includes a collar extending at least partially around the ankle opening at the foot-receiving cavity; and
the bistable compliant device is operatively secured to the collar.
19. The article of footwear of
a collar mount extending around a rear of the ankle opening from the medial side to the lateral side and secured to the collar; and
wherein the bistable compliant device is secured to the collar mount.
20. The article of footwear of