US20260160060A1
CURTAIN ASSEMBLIES HAVING IMPROVED INSULATING CHARACTERISTICS AND RELATED METHODS
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Rite-Hite Holding Corporation
Inventors
Adam D. Gorkow, Gary D. Borgerding, Frank J. Heim, Austyn Hayes
Abstract
Curtain assemblies having improved insulating characteristics and related methods are disclosed. An example panel for a curtain assembly includes an insulation layer and a cover to encase the insulation layer. The cover has a first face, a second face, a first side edge and a second side edge. A first flexible connector extends away from the first side edge of the panel adjacent at least one of the first face or the second face and a second flexible connector extends away from the second side edge of the panel adjacent at least one of the first face or the second face. The cover includes a first surface connector positioned adjacent the first side edge and a second surface connector positioned adjacent the second side edge.
Figures
Description
RELATED APPLICATIONS
[0001] This patent claims the benefit of U.S. Provisional Patent Application No. 63/728,556, which was filed on December 5, 2024. U.S. Provisional Patent Application No. 63/728,556 is hereby incorporated herein by reference in its entirety. Priority to U.S. Provisional Patent Application No. 63/728,556 is hereby claimed.
FIELD OF THE DISCLOSURE
[0002] This disclosure relates generally to room partitions and, more particularly, to curtain assemblies having improved insulating characteristics and related methods.
BACKGROUND
[0003] Curtain partitions typically include one or more layers of fabric or flexible sheet material hung from a ceiling, or some other overhead structure, to divide a room or open space within a building into separate zones. Compared to permanent rigid walls, curtain partitions are less expensive to install and/or easier to reconfigure when adapting a space to changing spatial and/or functional needs.
BRIEF DESCRIPTION OF THE DRAWINGS
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[0018] In general, the same reference numbers will be used throughout the drawing(s) and accompanying written description to refer to the same or like parts. The figures are not necessarily to scale. Instead, the thickness of the layers or regions may be enlarged in the drawings.
DETAILED DESCRIPTION
[0019] Curtain partitions can be used in workspace separation applications, washdown applications, temperature separation applications and/or sound reduction applications, as well as many other applications. Curtain partitions are usually constructed using a vinyl coated fabric that encases an insulating or sound reducing material for temperature-controlled and/or sound-controlled applications.
[0020] In temperature-controlled applications, a curtain partition may include a core of insulation for reducing (e.g., minimizing) heat transfer between adjacent zones (e.g., partitioned areas). Insulated curtains can include insulation to maintain a certain temperature difference from one side of the curtain to the other. An R-value rating is typically used as a measure of resistance level to heat flow that a material exhibits, or as a measure of temperature conduction. Insulated curtains can have different styles or thickness of insulation to gain a desired R-value to maintain a certain temperature difference between opposite sides of the curtains.
[0021]Typical insulation is a pad of batting or foam. Insulated partitions usually have an outer layer of flexible sheet material to contain and protect a less durable core of insulation. Insulated curtains can include an insulating material (e.g., a flexible polyester batting) that is enclosed by a vinyl fabric. The insulating material can have various layers including a single layer of batting (e.g., a 15-degree temperature delta curtain with an R-value of 3), a two-layer batting (e.g., a 35-degree temperature delta curtain with an R-value of 6), or a four-layer batting (e.g., a 40-degree temperature delta and an R-value of 10). A four-layer batting can be a dual or back-to-back assembly of a two-layer batting. However, stacking of layers of insulation increases a thickness of the curtain. Additionally, adding several layers of insulation increases a thickness and/or weight of a curtain or partition, which can be difficult to manage or handle during installation and/or during transportation.
[0022]Curtain partition walls typically include a plurality of panels that couple in a side-by-side orientation (e.g., to form a partition wall or enclosure). To enable a side-by-side connection, known panels employ edge connectors that overlap with each other when positioned in a side-by-side orientation, leaving a non-insulated gap across the overlapping connection. For example,
[0023]Additionally or alternatively, known curtains or partition panels extend from ceiling to floor to separate or divide a room to establish different zones in a larger area. However, an insulated portion of a panel is typically spaced from a floor (e.g., by approximately 1 to 3 inches) to accommodate for measurement errors (e.g., in a vertical direction or height). Such additional space along a bottom edge of the panel is typically accounted for with a removable uninsulated vinyl fabric sweep. The sweep can be trimmed as needed or used to assist in anchoring a curtain to a floor or other structure. However, because the insulation does not extend to the floor (e.g., does not directly engage the floor), such panels can experience thermal loss, affecting an overall thermal efficiency performance of a panel or curtain assembly (e.g., an R-value loss in the uninsulated area). As a result, the lack of insulation along a bottom edge of the panel decreases a thermal efficiency (e.g., an R-value rating) of the curtain or wall. Such absence of insulation along the bottom edge of the panel can be exacerbated with a higher R-value rated curtain or larger temperature difference from one side of the curtain to the other. Frost and/or condensation buildup could be greater along the bottom edge because of the lack of insulation material along the bottom edge. Thus, panels that lack insulation along vertical or side edges and/or along a bottom edge of a panel have reduced or lower R-value ratings.
[0024] Example curtains disclosed herein employ a plurality of interconnected panels to create a curtain assembly or room partition. In comparison to known curtains and/or panels, example curtains disclosed herein provide improved insulation performance and, thus, greater R-value ratings. To achieve improved insulation performance, example curtains disclosed herein employ panels that have insulation material along joints or lateral edges (e.g., vertical or side edges) of adjacent panels and/or along a bottom edge of the panels. Thus, example panels disclosed herein reduce (e.g., eliminate) gaps of non-insulated areas that are typically provided by known panels.
[0025] For instance, example curtains or partitions disclosed herein include panels having edge-to-edge insulated areas. As used herein, a panel has two large, opposed surfaces (e.g., a rear face and a front face). A rectangular or square panel also has four sides joining the front and rear faces. The sides may be a top side, a bottom side, a left side and a right side. Adjacent sides of the rectangular panel meet and are joined at corners of the panels. To provide edge-to-edge insulated areas, example curtains or panels disclosed herein employ example overlap fasteners or flexible connectors provided on side edges (e.g., vertical, or lateral edges, left and right edges, etc.) of the panels. To provide the overlap fasteners, example panels disclosed herein employ flaps (e.g., flexible flaps) of fabric extending from the side edges of the panels for carrying a first portion (e.g., a hook portion or touch portion) of a touch-and-hold fastener (e.g., a flexible connector of flap connector which projects or extends outward from the side edge and may be referred to as a “projecting” or “dangling” connection). In some examples, each side edge of an example panel disclosed herein includes a single flap (e.g., only one flap). A face (e.g., a front face or rear face) of the panels include a second portion of a touch-and-hold fastener (e.g., a hook portion or hold portion). The second portion of the fastener may be mounted on the surface of the face of the panel (e.g., a patch or tab that substantially does not move). As such, the second (e.g., patch) portion may be a fixed connector). Thus, example panels disclosed herein employ a movable, bendable or foldable connector (e.g., a flexible or flap connector) and a panel face surface connector (e.g., a panel-face or fixed connector). Such example flap and surface connectors disclosed herein enable insulation of adjacent panels to abut at a seam formed between adjacent panels. In this manner, the sides abut one another in a surface-to-surface manner. Additionally, a flexible flap or terminating edge of a first panel overlaps a side edge of a second panel adjacent to the first panel. In this manner, the flexible edge of the first panel extends across an insulated portion of the adjacent second panel. For instance, the flexible edge of the first flap extends across the insulated portion of the adjacent second panel to remove or eliminate a non-insulated gap (e.g., the non-insulated gap 1312 of
[0026] Additionally, example panels disclosed herein employ an insulation layer encased or enclosed within a fabric. The insulation layer includes a first portion and a second portion different than the first portion. Specifically, the first portion of the example panels disclosed herein include a bottom edge having a first length or height from an upper end of the insulation layer, and the second portion of the bottom edge has a second length or height from the upper edge of the insulation layer that is different (e.g., shorter than) the first length. In other words, the insulation layer disclosed herein has a first length along a side or vertical edge and a second length along a side or vertical edge that is different from (e.g., less than) the first length. In this manner, the first portion of the insulation layer can be folded toward the second portion such that at least a portion of the first portion of the insulation layer folds underneath a bottom edge or bottom surface of the second portion of the insulation layer. As a result, tucking or folding the first portion of the insulation layer under the second portion accommodates for measurement inaccuracies or errors and provides insulation along a bottom edge of the panel when the panel is fastened to a floor (e.g., of a building). Thus, the dual-length insulation layers disclosed herein reduce (e.g., eliminate) a gap between a bottom surface of the insulation layer and a floor of a warehouse or building, thereby increasing an R-rating value of example panels disclosed herein.
[0027]
[0028]In the illustrated example, the first area 110 and the second area 112 are maintained at different temperatures. For example, the first area 110 can have a first temperature that can be generally greater than a second temperature of the second area 112. For example, the first area 110 of the illustrated example is configured to have ambient room temperature conditions and the second area 112 of the illustrated example is configured to have freezing temperature conditions. For example, the second area 112 of the illustrated example can be configured as a freezer (e.g., a freezer temperature range between 32 degrees Fahrenheit and 0 degrees Fahrenheit). In some examples, the second area 112 can be configured as a cooler (e.g., a refrigerator temperature range between 33 degrees Fahrenheit and 65 degrees Fahrenheit). A door 114 is provided to enable ingress and egress from within the enclosure 102. In some examples, the door 114 can include insulated door panels that slide along a track between an open position and a closed position. In other examples, other types of doors may be employed.
[0029]The example curtain assembly 100 of the illustrated example includes a plurality of panels 120 (e.g., interconnected panels 120a-120c) to create the enclosure 102 and/or a curtain assembly 100. For example, a plurality of panels 120 shown in
[0030]Although the curtain assembly 100 shown in
[0031]
[0032] Additionally, the panel 120 of the illustrated example includes a first flap connector 214, a second flap connector 216, a first surface connector 218 and a second surface connector 220. The first flap connector 214 and the first surface connector 218 are provided adjacent the first side face 210 of the panel 120 and the second flap connector 216 and the second surface connector 220 are provided adjacent the second side face 212 of the panel 120 opposite the first side face 210. Specifically, the first flap connector 214 extends, dangles, and/or projects (e.g., away) from the first side face 210 and is positioned adjacent to the first face 206 of the panel 120 and the first surface connector 218 is positioned on the second face 208 of the panel 120 opposite the first face 206. Similarly, the second flap connector 216 extends, dangles, and/or projects (e.g., away) from the second side face 212 and is positioned adjacent to the second face 208 of the panel 120 and the second surface connector 220 is positioned on the first face 206 of the panel 120. In other examples, both flap connectors 214, 216 are adjacent to one of the first face 206 or the second face 208 and both surface connectors 218, 220 are on the opposite one of the first face 206 or the second face 208. In the illustrated example, the first face 206 of the panel 120 is oriented toward the first area 110 and the second face 208 of the panel 120 is oriented toward the second area 112 when the panel 120 is coupled with the curtain assembly 100 of
[0033] In the illustrated example, the first flap connector 214 extends past (e.g., projects away from) the first side face 210 of the panel 120 and the second flap connector 216 extends past (e.g., projects away from) the second side face 212 of the panel 120. In other words, the panel 120 has a first width 222 between the first side face 210 and the second side face 212, and a second width 224 between an outermost edge 226 of the first flap connector 214 and an outermost edge 228 of the second flap connector 216 that is greater than the first width 222. In this manner, the first flap connector 214 extends past a first side 230 (e.g., a first vertical edge) of the insulation assembly 204 and the second flap connector 216 extends past a second side 232 (e.g., a second vertical edge) of the insulation assembly 204. For instance, the first flap connector 214 extends outwardly relative to the first side 230 of the insulation assembly 204 and/or the first side face 210 of the panel 120 and the first surface connector 218 extends inwardly relative to the first side 230 of the insulation assembly 204 and/or the first side face 210 of the panel 120. Likewise, the second flap connector 216 extends outwardly relative to the second side 232 of the insulation assembly 204 and/or the second side face 212 of the panel 120 and the second surface connector 220 extends inwardly relative to the second side 232 of the insulation assembly 204 and/or the second side face 212 of the panel 120. In the illustrated example, a top view of the panel 120 has a Z-shaped profile. In examples where both flap connectors 214, 216 are adjacent the same face (e.g., either the first face 206 or the second face 208), the top view of the panel 120 has a T-shaped profile. In some examples, regardless of whether the panel 120 has a Z-shaped profile or a T-shaped profile, the first flap connector 214, the first side face 210, and the first surface connector 218 have a Z-shaped profile. Likewise, the second flap connector 216, the second side 232 and the second surface connector 220 have a Z-shaped profile.
[0034]The first flap connector 214 of the illustrated example includes a first flap 234 of the pliable cover 202 having a first portion 236 (e.g., a hook portion) of a hook-and-loop fastener. The second surface connector 220 includes a second portion 238 (e.g., a loop portion) of a hook-and-loop fastener. Similarly, the second flap connector 216 of the illustrated example includes a second flap 240 of the pliable cover 202 having a first portion 242 (e.g., a loop portion) of a hook-and-loop fastener. The first surface connector 218 includes a second portion 244 (e.g., a hook portion) of a hook-and-loop fastener. In the illustrated example, the panel 120 includes only a single flap (e.g., the first flap connector 214) on the first side face 210 of the panel 120 and a single flap (e.g., the second flap connector 216) on the second side face 212.
[0035]
[0036]To encase the insulation assembly 204, the first end 308 of the first sheet 302 is coupled to the second sheet 304 at a first connection point 324 and the third end 316 of the second sheet 304 is coupled to the first sheet 302 at a second connection point 326. The first connection point is offset (e.g., inwardly) relative to the fourth end 318 of the second sheet 304 and the second connection point 326 is offset (e.g., inwardly) relative to the second end 310 of the first sheet 302. Specifically, the first connection point 324 is located between the third end 316 and the fourth end 318 of the second sheet 304 and/or adjacent the second side 232 (
[0037] In some examples, the first and second flaps 234, 240 can be connected to the first and second sheets 302, 304 in different manners than what is shown in
[0038]
[0039]
[0040]The insulation assembly 204 of the illustrated provides a height differential 514 at or adjacent to the lower end 512 of the panel 120. For example, the first insulation layer 406 has a first height 516 (e.g., a vertical height) and the second insulation layer 408 has a second height 518 (e.g., a vertical height) different than the first height 516. In the illustrated example, the first height 516 is greater than the second height 518. For example, the first height 516 is between a first upper end 520 (e.g., a top edge or surface) of the first insulation layer 406 and a first bottom end 522 (e.g., a bottom edge or a bottom surface) of the first insulation layer 406. The second height 518 is between a second upper end 524 (e.g., a top edge or surface) of the second insulation layer 408 and a second bottom end 526 (e.g., a bottom edge or surface) of the second insulation layer 408. As a result of the height differential 514, a gap 528 is formed (e.g., within the cavity 306 of the pliable cover 202) underneath the second bottom end 526 of the second insulation layer 408. In some examples, the height differential 514 associated with the gap 528 can be approximately between one inch and 12 inches. In some examples, the height differential 514 associated with the gap 528 can be less than one inch (e.g., ½ an inch) or more than 12 inches (e.g., 13 inches, 24 inches, etc.). In some examples, the first height 516 is substantially equal to the second height 518 such that there is no height differential 514. In some such examples, the first insulation layer 406 does not extend underneath the second insulation layer 408.
[0041]By providing the first height 516 of the first insulation layer 406 different than the second height 518 of the second insulation layer 408, a portion 530 (e.g., a bottom edge) of the first insulation layer 406 can be folded, bent or otherwise at least partially repositioned underneath the second bottom end 526 (e.g., a bottom surface, a lower end, etc.) of the second insulation layer 408 as shown, for example, in
[0042]To direct or reposition the portion 530 of the first insulation layer 406 toward and/or underneath the second insulation layer 408, the lower flap 508 of the illustrated example can be moved (e.g., pulled) to cause the portion 530 of the first insulation layer 406 to flex, deform or otherwise reposition underneath the second insulation layer 408. For example, the lower flap 508 can be pulled away from the panel 120 in a direction substantially perpendicular to the second face 208 of the panel 120. For example, the lower flap 508 at the lower end 512 of the panel 120 is configured to be repositionable between a pendant position in which the lower flap 508 extends in a direction substantially parallel relative to the first face 206 and/or the second face 208 of the panel 120 (e.g., as shown in
[0043]
[0044]
[0045]
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[0047] Thus, the first insulation assembly 204a and the second insulation assembly 204b are provided along a first seam 902 (e.g., a vertical seam) between the first and second panels 120a, 120b and between the upper ends 510 of the respective first and second panels 120a, 120b and the lower ends 512 of the respective first and second panels 120a, 120b. Likewise, the first insulation assembly 204a and the third insulation assembly 204c are provided along a second seam 904 (e.g., a vertical seam) between the first and third panels 120a, 120c, and between the upper ends 510 of the respective first and third panels 120a, 120c and the lower ends 512 of the respective first and third panels 120a, 120c.
[0048]Additionally, a first flap connector 214a of the first panel 120a couples to a second surface connector 220b of the second panel 120b. Specifically, the first flap connector 214a extends across the first seam 902. The first flap connector 214a can be bent or turned relative to the first face 206a and/or 206b to couple to the second surface connector 220b of the second panel 120b. Similarly, a second flap connector 216b of the second panel 120b couples to a first fixed connector 218a of the first panel 120a. Specifically, the second flap connector 216b extends across the first seam 902. In this manner, the first flap connector 214a of the first panel 120a at least partially extends across a first face 206b of the second panel 120b and the second flap connector 216b of the second panel 120b at least partially extends across the second face 208a of the first panel 120a. Each of the first flap connector 214a of the first panel 120a and the second flap connector 216b of the second panel 120b are offset or extend (e.g., are laterally spaced in the horizontal direction) in a direction away from the first seam 902. In the illustrated example, the first insulation assembly 204a of the first panel 120a abuts against the second insulation assembly 204b of the second panel 120b to eliminate any uninsulated gaps along the first seam 902. In other words, the first panel 120a and the second panel 120b do not have any uninsulated spaces or gaps between the first insulation assembly 204a and the second insulation assembly 204b.
[0049] Likewise, a first flap connector 214c of the third panel 120c couples to a second surface connector 220a of the first panel 120a. Specifically, the first flap connector 214c extends across the second seam 904. Similarly, a second flap connector 216a of the first panel 120a couples to a first fixed connector 218c of the third panel 120c. Specifically, the second flap connector 216a extends across the second seam 904. As a result, the first flap connector 214c of the third panel 120c at least partially extends across the first face 206a of the first panel 120a and the second flap connector 216a of the first panel 120a at least partially extends across the second face 208c of the third panel 120c. Each of the first flap connector 214c of the third panel 120c and the second flap connector 216a of the first panel 120a are offset or extend (e.g., laterally spaced in the horizontal direction) in a direction away from the second seam 904. In the illustrated example, the first insulation assembly 204a of the first panel 120a abuts against a third insulation assembly 204c of the third panel 120c to eliminate any uninsulated gaps along the second seam 904. In other words, the first panel 120a and the third panel 120c do not have any non-insulated spaces or gaps between the first insulation assembly 204a and the third insulation assembly 204c.
[0050]When the panels 120a-c are coupled together, the first face 206a of the first panel 120a is substantially flush mounted relative to the first face 206b of the second panel 120b and/or the first face 206c of the third panel 120c. Additionally or alternatively, the second face 208a of the first panel 120a is substantially flush mounted relative to the second face 208b of the second panel 120b and/or the second face 208c of the third panel 120c. Thus, when coupled together, the panels 120a-c form a substantially smooth transition along the seams 902, 904 and/or between the panels 120a-c. In other words, the first faces 206a, 206b 206c and/or the second faces 208a, 208b, 208c are substantially devoid of discontinuities. Thus, the panels 120a-120c provide a substantially straight wall. Additionally, the first panel 120a, the second panel 120b and/or the third panel 120c are substantially devoid of non-insulated areas in a horizontal direction between the panels 120a-120c (e.g., from the first side face 210b of the second panel 120b to the second side face 212c of the third panel 120c) when the first panel 120a is coupled to the second panel 120b and the third panel 120c.
[0051] As mentioned above, in some examples, both flaps 214, 216 can be adjacent the same face (e.g., either the first face 206 or the second face 208) of the panel 120. In such examples, adjacent instances of the panels 120 are coupled by reversing the direction with which the first and second faces 206, 208 face. That is, the first face 206 of one panel 120 is positioned substantially flush with the second face 208 of an adjacent panel 120 so that the flaps 214, 216 and corresponding fixed connectors 218, 220 of the adjacent panels 120 can be attached together.
[0052]
[0053]Although the panels 120 are shown in
[0054] For example, the enclosure 1004 of the illustrated example includes a first corner connector 1012a extending across a first corner 1010a defined by the first panel 120a and the second panel 120b, a second corner connector 1012b extending across a second corner 1010b defined by the second panel 120b and the third panel 120c, a third corner connector 1012c extending across a third corner 1010c formed between the third panel 120c and the fourth panel 120d, and a fourth corner connector 1012d extending across a fourth corner 1010d formed between the fourth panel 120d and the first panel 120a. Specifically, the first corner connector 1012a couples to the second flap connector 216a of the first panel 120a (e.g., at a first end) and couples to the first fixed connector 218b of the second panel 120b (e.g., at a second end). The first flap connector 214b of the second panel 120b couples to the second surface connector 220a of the first panel 120a.
[0055] The second corner connector 1012b couples to the second flap connector 216b of the second panel 120b (e.g., at a first end) and couples to the first fixed connector 218c of the third panel 120c (e.g., at a second end). The first flap connector 214c of the third panel 120c couples to the second surface connector 220b of the second panel 120b.
[0056] The third corner connector 1012c couples to the second flap connector 216c of the third panel 120c (e.g., at a first end) and couples to the first fixed connector 218d of the fourth panel 120d (e.g., at a second end). The first flap connector 214d of the fourth panel 120d couples to the second surface connector 220c of the third panel 120c. The fourth corner connector 1012d couples to the first surface connector 218a of the first panel 120a (e.g., at a first end) and couples to the first flap connector 216d of the fourth panel 120d (e.g., at a second end). The first flap connector 214a of the first panel 120a couples to the second surface connector 220d of the fourth panel 120d.
[0057]
[0058]
[0059]The method 1200 begins by coupling a panel of a curtain assembly to a structure. (block 1202). For example, the panel 120 of
[0060]Next, a first base edge of a first insulation layer is positioned under a second base edge of a second insulation layer adjacent to the first insulation layer. (block 1202). For example, referring to
[0061]A lower edge of the first panel is attached to a second structure. (block 1206). For example, referring to
[0062]With a first panel installed, a second panel of a curtain assembly is positioned adjacent to the first panel such that a first side edge of the second panel abuts against a first side edge of the first panel. (block 1208). For example, referring to
[0063]A second upper edge of the second panel is attached to the first structure. (block 1210). For example, the second panel 120b is attached to the ceiling structure 124 via the first mounting bracket 704 and the upper flap 506 of the second panel 120b.
[0064]Next, a third base edge of a third insulation layer is positioned under a fourth base edge of a fourth insulation layer adjacent to the third insulation layer. (block 1212). For example, referring to
[0065]The lower edge of the second panel is attached to a second structure. (block 1214). For example, referring to
[0066]Next, a first flap of the first panel is coupled to the second panel such that the first flap overlaps a first seam formed on a first side of the first panel and the second panel. (block 1216). For example, referring to
[0067]A second flap of the first panel is coupled to the second panel such that the second flap overlaps the seam on a second side of the first panel and the second panel opposite the first side. (block 1218). For example, the second flap connector 216a of the first panel 120a attaches to the first fixed connector 218b of the second panel 120b. The second flap connector 216a of the first panel 120a is positioned across the first seam 902 on the second faces 208a, 208b of the first panel 120a and the second panel 120b.
[0068]The panel 120 disclosed herein can be manufactured in any suitable manufacturing process(es). For instance, an example method of manufacturing the panel 120 includes positioning the insulation assembly 204 (e.g., the first insulation layer 406 and the second insulation layer 408) along with batting or other materials between the first sheet 302 of the pliable cover 202 and the second sheet 304 of the pliable cover 202. The first sheet 302 and the second sheet 304 can be trimmed to a desired size along the upper end 510 and the lower end 512 of the first and second sheets 302, 304 and trimmed to a desired size along the first and second ends 308, 310 and the third and fourth ends 316, 318. The first end 308 of the first sheet 302 can be coupled to the second sheet 304 at the first connection point 324 to form the second flap 240 and the third end 316 of the second sheet 304 can be coupled to the first sheet 302 at the second connection point 326 to form the first flap 234. For example, the first end 308 of the first sheet 302 can be fastened or joined to the second sheet 304, and the third end 316 of the second sheet 304 can be fastened or joined to the first sheet 302 via stitches, sewing, adhesive, touch-and-hold fasteners, plastic welding and/or any other fastener(s) or manufacturing process(es).
[0069]The upper ends 510 of the first and second sheets 302, 304 can be joined or coupled to define the upper flap 506, and the lower ends 512 of the first and second sheets 302, 304 can be joined or coupled to define the lower flap 508. For example, the upper ends 510 and/or the lower ends 512 of the first sheet 302 and the second sheet 304 can be fastened or joined via stitches, sewing, adhesive, touch-and-hold fasteners, plastic welding and/or any other fastener(s) or manufacturing process(es).
[0070]The touch-and-hold fasteners are coupled to the panel 120. For example, the first portion 236 of the touch-and-hold fasteners is coupled to the first flap 234 to provide the first flap connector 214a. A second portion 238 of the touch-and-hold fastener is coupled to the first face 206 of the panel 120 to provide the second surface connector 220. A first portion 242 of the touch-and-hold fastener is coupled to the second flap 240 to provide the second flap connector 216. A second portion 244 of the touch-and-hold fastener is coupled to the second face 208 of the panel 120 to provide the first surface connector 218. The portions 236, 238, 242, 244 of the touch-and-hold fasteners can be coupled to the pliable cover 202 via, for example, stitching, sewing, adhesive, plastic welding and/or any other manufacturing process(es). In some examples, the portions 236, 238, 242, 244 of the touch-and-hold fasteners can be coupled to the first sheet 302 and the second sheet 304 prior to the joining the upper ends 510 (e.g., edges) of the first and second sheets 302, 304, the lower ends 512 of the first and second sheets 302, 304, the first end 308 of the first sheet 302 and/or the third end 316 of the second sheet 304.
[0071] Although the example curtains disclosed above have certain features, it should be understood that it is not necessary for a particular feature of one example curtain disclosed herein to be used exclusively with that example. Instead, any of the features of the example curtains described above and/or depicted in the drawings can be combined with any of the other example curtains disclosed herein, in addition to or in substitution for any of the other features of those examples. One example’s features are not mutually exclusive to another example’s features. Instead, the scope of this disclosure encompasses any combination of any of the features.
[0072]“Including” and “comprising” (and all forms and tenses thereof) are used herein to be open ended terms. Thus, whenever a claim employs any form of “include” or “comprise” (e.g., comprises, includes, comprising, including, having, etc.) as a preamble or within a claim recitation of any kind, it is to be understood that additional elements, terms, etc., may be present without falling outside the scope of the corresponding claim or recitation. As used herein, when the phrase “at least” is used as the transition term in, for example, a preamble of a claim, it is open-ended in the same manner as the term “comprising” and “including” are open ended. The term “and/or” when used, for example, in a form such as A, B, and/or C refers to any combination or subset of A, B, C such as (1) A alone, (2) B alone, (3) C alone, (4) A with B, (5) A with C, (6) B with C, or (7) A with B and with C. As used herein in the context of describing structures, components, items, objects and/or things, the phrase “at least one of A and B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, or (3) at least one A and at least one B. Similarly, as used herein in the context of describing structures, components, items, objects and/or things, the phrase “at least one of A or B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, or (3) at least one A and at least one B. As used herein in the context of describing the performance or execution of processes, instructions, actions, activities, etc., the phrase “at least one of A and B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, or (3) at least one A and at least one B. Similarly, as used herein in the context of describing the performance or execution of processes, instructions, actions, activities, etc., the phrase “at least one of A or B” is intended to refer to implementations including any of (1) at least one A, (2) at least one B, or (3) at least one A and at least one B.
[0073] As used herein, singular references (e.g., “a”, “an”, “first”, “second”, etc.) do not exclude a plurality. The term “a” or “an” object, as used herein, refers to one or more of that object. The terms “a” (or “an”), “one or more”, and “at least one” are used interchangeably herein. Furthermore, although individually listed, a plurality of means, elements, or actions may be implemented by, e.g., the same entity or object. Additionally, although individual features may be included in different examples or claims, these may possibly be combined, and the inclusion in different examples or claims does not imply that a combination of features is not feasible and/or advantageous.
[0074] As used herein, unless otherwise stated, the term “above” describes the relationship of two parts relative to Earth. A first part is above a second part, if the second part has at least one part between Earth and the first part. Likewise, as used herein, a first part is “below” a second part when the first part is closer to the Earth than the second part. As noted above, a first part can be above or below a second part with one or more of: other parts therebetween, without other parts therebetween, with the first and second parts touching, or without the first and second parts being in direct contact with one another.
[0075] As used in this patent, stating that any part (e.g., a layer, film, area, region, or plate) is in any way on (e.g., positioned on, located on, disposed on, or formed on, etc.) another part, indicates that the referenced part is either in contact with the other part, or that the referenced part is above the other part with one or more intermediate part(s) located therebetween.
[0076] As used herein, connection references (e.g., attached, coupled, connected, and joined) may include intermediate members between the elements referenced by the connection reference and/or relative movement between those elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and/or in fixed relation to each other. As used herein, stating that any part is in “contact” with another part is defined to mean that there is no intermediate part between the two parts.
[0077] Unless specifically stated otherwise, descriptors such as “first,” “second,” “third,” etc., are used herein without imputing or otherwise indicating any meaning of priority, physical order, arrangement in a list, and/or ordering in any way, but are merely used as labels and/or arbitrary names to distinguish elements for ease of understanding the disclosed examples. In some examples, the descriptor “first” may be used to refer to an element in the detailed description, while the same element may be referred to in a claim with a different descriptor such as “second” or “third.” In such instances, it should be understood that such descriptors are used merely for identifying those elements distinctly within the context of the discussion (e.g., within a claim) in which the elements might, for example, otherwise share a same name.
[0078] As used herein, “approximately” and “about” modify their subjects/values to recognize the potential presence of variations that occur in real world applications. For example, “approximately” and “about” may modify dimensions that may not be exact due to manufacturing tolerances and/or other real world imperfections as will be understood by persons of ordinary skill in the art. For example, “approximately” and “about” may indicate such dimensions may be within a tolerance range of +/- 10% unless otherwise specified herein.
[0079] Example methods, apparatus, systems, and articles of manufacture to panels are disclosed herein. Further examples and combinations thereof include the following:
[0080]Example 1 includes an insulation layer and a cover to encase the insulation layer. The cover has a first face, a second face, a first side edge and a second side edge, the first face opposite the second face, and the first side edge opposite the second side edge. A first flexible connector extends away from the first side edge of the panel adjacent at least one of the first face or the second face and a second flexible connector extends away from the second side edge of the panel adjacent at least one of the first face or the second face. The cover includes a first surface connector positioned on at least one of the first face or the second face of the panel adjacent the first side edge, the first side edge extending between the first surface connector and the first flexible connector. The cover includes a second surface connector positioned on the first face of the panel adjacent the second side edge, the second side edge extending between the second surface connector and the second flexible connector.
[0081]Example 2 includes the panel of example 1, where the insulation layer includes a first insulation layer and a second insulation layer, a portion of a first lower edge of the first insulation layer to be repositionable underneath a second lower edge of the second insulation layer.
[0082]Example 3 includes the panel of any one of examples 1 or 2, where the first flexible connector is one portion of a hook-and-loop fastener and the first surface connector is a corresponding other portion of the hook-and-loop fastener.
[0083]Example 4 includes the panel of any one of examples 1-3, where the first flexible connector is adjacent the first face, the second flexible connector is adjacent the second face, the first surface connector is on the second face, and the second surface connector is on the first face.
[0084]Example 5 includes the panel of any one of examples 1-4, where the cover includes a first sheet coupled to a second sheet, the first sheet including a first end and a second end opposite the first end, and the second sheet including a third end and a fourth end opposite the third end.
[0085]Example 6 includes the panel of any one of examples 1-5, where the first sheet includes a first side and a second side opposite the first side, and the second sheet includes a third side and a fourth side opposite the third side, the first side of the first sheet defines the first face of the panel, the fourth side of the second sheet defines the second face of the panel, and the second side of the first sheet and the third side of the second sheet are oriented toward the insulation layer.
[0086]Example 7 includes the panel of any one of examples 1-6, where the third end of the second sheet is coupled to the second side of the first sheet offset relative to the first end of the first sheet to provide a first flap, the first flap to support the first flexible connector.
[0087]Example 8 includes the panel of any one of examples 1-7, where the second end of the first sheet is coupled to the third side of the second sheet offset relative to the fourth end of the second sheet to provide a second flap, the second flap to receive a connector to provide the second flexible connector.
[0088]Example 9 includes the panel of any one of examples 1-8, where the insulation layer includes a first insulation layer and a second insulation layer, at least a portion of the first insulation layer to be at least partially below an end of the second insulation layer.
[0089]Example 10 includes the panel of any one of examples 1-9, where the first flexible connector is to couple to a first surface connector of a first adjacent panel and the second flexible connector is to couple to a second surface connector of a second adjacent panel.
[0090]Example 11 includes the panel of any one of examples 1-10, where the cover has a Z-shaped profile.
[0091]Example 12 includes an apparatus including a first insulation layer having a first height, a second insulation layer have a second height, the first height greater than the second height, a portion of a first lower edge of the first insulation layer being repositionable underneath a second lower edge of the second insulation layer when the apparatus is installed in a building, and a cover encasing the first insulation layer and the second insulation layer.
[0092]Example 13 includes the apparatus of example 12, where the cover includes a lower flap at a lower surface of the apparatus, the lower flap repositionable between a pendant position in which the lower flap extends in a direction substantially parallel relative to a face of the apparatus and an extended position in a direction substantially perpendicular to the face of the apparatus.
[0093]Example 14 includes the apparatus of any one of examples 12 or 13, wherein the lower flap is to cause the portion of the first insulation layer to deform or fold under at least a portion of the second insulation layer when the lower flap is repositioned from the pendant position to the extended position.
[0094]Example 15 includes the apparatus of any one of examples 12-14, where the cover of the apparatus includes a first flexible connector and a first fixed connector on a first face of the apparatus, the cover including a second flexible connector and a second fixed connector on a second face of the apparatus opposite the first face of the apparatus.
[0095]Example 16 includes the apparatus of any one of examples 12-15, where the first insulation layer, the second insulation layer, and the cover are part of a first panel, the apparatus including a second panel on a first side of the first panel and a third panel on a second side of the first panel opposite the first side, the first flexible connector to couple to the second panel adjacent the first panel, the first fixed connector is to receive a third flexible connector from the second panel, the second flexible connector to couple to the third panel, and the second fixed connector is to receive a fourth flexible connector from the third panel.
[0096]Example 17 includes a method of installing a curtain assembly including coupling an upper portion of a first panel to a ceiling structure, positioning at least a portion of a first lower edge of a first insulation layer under a second lower edge of a second insulation layer adjacent the first insulation layer, and coupling a first lower portion of the first panel to a floor structure.
[0097]Example 18 includes the method of example 17, where the positioning of the at least the portion of the first lower edge under the second lower edge includes pulling a lower flap from underneath the first panel in a direction substantially perpendicular relative to a rear face of the first panel.
[0098]Example 19 includes the method of any one of examples 17 or 18, further including positioning a second panel adjacent the first panel, coupling the second panel to the ceiling structure, positioning at least a portion of a third lower edge of a third insulation layer under a fourth lower edge of a fourth insulation layer of the second panel, and coupling a second lower portion of the second panel to the floor structure.
[0099]Example 20 includes the method of any one of examples 17-19, further including coupling a first flexible connector of the first panel to a first fixed connector of the second panel, and coupling a second flexible connector of the second panel to a second fixed connector of the first panel such that the first flexible connector of the first panel overlaps the fourth insulation layer of the second panel and the second flexible connector of the second panel overlaps the first insulation layer of the first panel.
[0100] Although certain example methods, apparatus and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus, and articles of manufacture fairly falling within the scope of the claims of this patent.
Claims
1. A panel for a curtain assembly comprising:
an insulation layer;
a cover to encase the insulation layer, the cover having a first face, a second face, a first side edge and a second side edge, the first face opposite the second face, and the first side edge opposite the second side edge;
a first flexible connector extending away from the first side edge of the panel adjacent at least one of the first face or the second face;
a second flexible connector extending away from the second side edge of the panel adjacent at least one of the first face or the second face;
a first surface connector positioned on at least one of the first face or the second face of the panel adjacent the first side edge, the first side edge extending between the first surface connector and the first flexible connector; and
a second surface connector positioned on at least one of the first face or the second face of the panel adjacent the second side edge, the second side edge extending between the second surface connector and the second flexible connector.
2. The panel of
3. The panel of
4. The panel of
5. The panel of
6. The panel of
7. The panel of
8. The panel of
9. The panel of
10. The panel of
11. The panel of
12. An apparatus comprising:
a first insulation layer having a first height;
a second insulation layer have a second height, the first height greater than the second height, a portion of a first lower edge of the first insulation layer being repositionable underneath a second lower edge of the second insulation layer when the apparatus is installed in a building; and
a cover encasing the first insulation layer and the second insulation layer.
13. The apparatus of
14. The apparatus of
15. The apparatus of
16. The apparatus of
17. A method of installing a curtain assembly, the method comprising:
coupling an upper portion of a first panel to a ceiling structure;
positioning at least a portion of a first lower edge of a first insulation layer under a second lower edge of a second insulation layer adjacent the first insulation layer; and
coupling a first lower portion of the first panel to a floor structure.
18. The method of
19. The method of
20. The method of