US20260160432A1
Air Conditioner Having First Heat Exchange Channel Through Which First Air Flows and Second Heat Exchange Channel Through Which Second Air Flows Upward
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Brother Kogyo Kabushiki Kaisha
Inventors
Daiki MATSUMOTO, Yuji SAKANO, Shigeki YOSHIDA, Yusuke OCHIAI, Ryosuke SATO
Abstract
An air conditioner includes: a housing including a first side wall; first and second intake ports arranged on the first side wall; a heat exchanger having first and second heat exchange channels; a vaporization filter; and first and second outlet ports. The first outlet port is arranged on the housing. The second outlet port is arranged on the housing at a position further upward relative to an outlet of the second heat exchange channel. A first air drawn through the first intake port and flowing through the first heat exchange channel and the vaporization filter is blown out of the housing through the first outlet port. A second air drawn through the second intake port and flowing upward through the second heat exchange channel is blown out of the housing through the second outlet port. The vaporization filter is configured to cool the first air with latent heat of water.
Figures
Description
REFERENCE TO RELATED APPLICATIONS
[0001]This is a by-pass continuation application of International Application No. PCT/JP2024/019187 filed on May 24, 2024 which claims priority from Japanese Patent Application No. 2023-095618 filed on Jun. 9, 2023. The entire contents of the International Application and the priority application are incorporated herein by reference.
BACKGROUND ART
[0002]A known air conditioner includes a housing, a first channel, a second channel, a tank unit, a cooling unit, a water supply channel, and a water recovery channel. A first outlet and a second outlet are formed on the housing. The first channel is in communication with the first outlet port. The second channel is in communication with the second outlet port. The tank unit is configured to retain water for cooling a first air which flows through the first channel and a second air which flows through the second channel. The cooling unit is configured to cool the first air with heat of vaporization of the water retained in the tank unit. The cooling unit includes a heat exchanger and a vaporization filter. The heat exchanger is configured to cool the second air by heat exchange with the water supplied from the tank unit, and to cool the first air by heat exchange between the cooled second air and the first air. The vaporization filter is configured to cool the first air with latent heat of the water supplied from the tank unit. The water supply channel allows water retained in the tank unit to be supplied to the cooling unit through the water supply channel. The water recovery channel allows water that has remained in the cooling unit to be collected in the tank unit.
SUMMARY
[0003]In the known heat exchanger described above, the second air passes through the lower portion in the heat exchanger after flowing downward from upward in the heat exchanger along the second channel, flows upward, and is blown out through the second outlet port formed on the upper surface of the housing. The second channel has a portion folded back in a U-shape. This configuration may cause an increase in the pressure loss of the second air.
[0004]In view of the foregoing, it is an object of the present disclosure to provide an air conditioner in which the pressure loss of a second air flowing through a heat exchanger is reduced than before.
[0005]In order to attain the above and other object, the present disclosure provides an air conditioner including: a housing; a first intake port through which a first air is drawn into the housing; a second intake port through which a second air is drawn into the housing; a heat exchanger; a vaporization filter; a first outlet port through which the first air drawn through the first intake port and flowing through the first heat exchange channel of the heat exchanger and the vaporization filter is blown out of the housing; and a second outlet port through which the second air drawn through the second intake port and flowing upward through the second heat exchange channel is blown out of the housing. The housing includes a first side wall. The first intake port is arranged on the first side wall of the housing. The second intake port is arranged on the first side wall. The heat exchanger has: a first heat exchange channel through which the first air drawn through the first intake port flows; and a second heat exchange channel through which the second air drawn through the second intake port flows upward and to which water is supplied. The vaporization filter is configured to cool the first air with latent heat of water. The first outlet port is arranged on the housing. The second outlet port is arranged on the housing at a position further upward relative to an outlet of the second heat exchange channel of the heat exchanger.
[0006]In the above structure, a direction in which the second air flows through the second heat exchange channel coincides with a direction in which the second outlet port is arranged relative to the outlet of the second heat exchange channel of the heat exchanger. Therefore, the air conditioner enables the second air to flow through the second heat exchange channel upward to the second outlet port, thereby reducing the pressure loss of the second air than known technologies. Further, since the first intake port and the second intake port are arranged on the same first side wall, the configuration inside the housing can be simplified in comparison with a case in which the first intake port and the second intake port are arranged on different side walls, thereby contributing to reducing the size of the housing.
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION
[0026]Hereinafter, an embodiment of the present disclosure will be described. In the following description, a state in which an air conditioner 1 is placed as illustrated in
[0027]The air conditioner 1 illustrated in
[0028]As illustrated in
[0029]A retrieving port 27 for retrieving each of a first tank 201 and a second tank 202 included in the water storage container 20 described later from the housing 2 is formed on the first side wall 21 of the housing 2. A drawer opening 28 is also formed on the first side wall 21 of the housing 2. The drawer opening 28 is arranged upward of the retrieving port 27 and is continuous with the retrieving port 27. The drawer opening 28 and the retrieving port 27 are an opening formed on the first side wall 21 and having a rectangular shape elongated in the up-down direction as a whole in a front view. The drawer body 7 described later is mounted in the drawer opening 28. An intake port 74 is formed on the first side wall 21 of the housing 2. In the housing 2 in the present embodiment, the intake port 74 is arranged on a decorative board 73 of the drawer body 7 mounted in the drawer opening 28. The intake port 74 is an example of the “first intake port”, is arranged on the first side wall 21, and allows a first air drawn into the housing 2 to flow through the intake port 74. The intake port 74 is also an example of the “second intake port”, is arranged on the first side wall 21, and allows a second air drawn into the housing 2 to flow through the intake port 74. Therefore, the intake port 74 is an intake port common for both the first air and the second air. Note that the first air and the second air, before drawn into the housing 2, are air in the space to be air-conditioned, i.e., the space in which the air conditioner 1 is placed. In other words, the intake port 74 allows air in the space to be air-conditioned to be drawn into the housing 2 as the first air and the second air. More specifically, the intake port 74 as the first intake port is an opening arranged on the first side wall 21 for drawing air in the space to be air-conditioned as the first air. Additionally, the intake port 74 as the second intake port is an opening arranged on the first side wall 21 for drawing air in the space to be air-conditioned as the second air.
[0030]A first outlet port 29 and a second outlet port 30 are formed on the upper wall 25 of the housing 2. The first outlet port 29 is arranged on the housing 2. The first outlet port 29 is an opening through which the first air drawn through the intake port 74 and flowing through first heat exchange channels R1 of the heat exchanger 4 and the vaporization filter 6 included in the cooling unit 3 described later is to be blown out of the housing 2. The second outlet port 30 is arranged on the housing 2 at a position further upward relative to an outlet 50 of second heat exchange channels R2 of the heat exchanger 4 described later illustrated in
[0031]As illustrated in
[0032]The drawer body 7 has the heat exchanger 4 mounted, and is movable between the accommodated position Q1 illustrated in
[0033]As illustrated in
[0034]A drawer handle 70 is disposed on the decorative board 73 at a position downward of the intake port 74. The drawer handle 70 is to be operated when moving the drawer body 7. The drawer handle 70 has a rectangular shape elongated in the left-right direction in a front view and is recessed rearward. The drawer handle 70 is positioned downward of the frames 71 and 72 in the up-down direction. As illustrated in
[0035]As illustrated in
[0036]As illustrated in
[0037]The air filter 60 is a filter having a rectangular shape in a plan view, and includes a filter 601, a frame 602, and a pair of left and right latches 603. The filter 601 is configured to collect dust in the air that has been drawn through the intake port 74 and to restrict dust from adhering the inside of the housing 2. The frame 602 has a rectangular shape and holds the filter 601. Each of the pair of latches 603 is bent rearward from the upper end of the frame 602. The air filter 60 is mounted in the drawer body 7 and is arranged between the intake port 74 and the heat exchanger 4. More specifically, the air filter 60 is inserted from above into a rectangular-shaped space in a plan view that is surrounded by the decorative board 73, the support plates 734, and the flanges 731 and 732. In a state where the air filter 60 is mounted in the drawer body 7, the pair of latches 603 contacts the upper ends of the respective support plates 734. The left and right ends of the frame 602 are interposed between support claws 737 disposed on the rear surface of the decorative board 73 and the decorative board 73 in the front-rear direction.
[0038]The cooling unit 3 is arranged inside the housing 2, and is configured to cool the air drawn from outside the housing 2 with heat of vaporization of water supplied from the outlet piping 19 described later illustrated in
[0039]The heat exchanger 4 is configured to lower the atmospheric temperature using the water supplied from the water storage container 20 to cool the space to be air-conditioned. As illustrated in
[0040]As illustrated in
[0041]The heat exchanger case 46 accommodates the heat exchanger body 41. The heat exchanger case 46 includes a cover portion 47, and a box body 53. The cover portion 47 has a rectangular frame shape in a plan view with the outlet 50 of the second heat exchange channels R2 formed. The outlet 50 has a rectangular shape in a plan view. The box body 53 has a box shape whose upper end is open. The portions in the vicinity of the four corners of the cover portion 47 are removably fixed to the upper end portion of the box body 53 by fixing members 471 through 474, respectively. The heat exchanger 4 includes a first contact part 51 and a second contact part 52 on the cover portion 47 of the heat exchanger case 46. The first contact part 51 is a portion protruding upward and arranged at the downstream end portion in the drawn-out direction D of an upper surface 48 of the heat exchanger 4, i.e., at the front end portion of the cover portion 47. The second contact part 52 is a portion protruding upward and arranged at the upstream end portion in the drawn-out direction D of the upper surface 48 of the heat exchanger 4, i.e., at the rear end portion of the cover portion 47. More specifically, each of the first contact part 51 and the second contact part 52 protrudes upward from the upper surface 48 of the heat exchanger 4 so as to be inclined upward as extending frontward. Each of the first contact part 51 and the second contact part 52 extends in the left-right direction from the left end to the right end of the heat exchanger 4. In the front-rear direction, the first contact part 51 is disposed frontward of the outlet 50, and the second contact part 52 is disposed rearward of the outlet 50. As illustrated in
[0042]The heat exchanger 4 includes the first outer wall 54. The first outer wall 54 is the right wall of the box body 53 of the heat exchanger case 46. The first outer wall 54 has a first groove 55 in which first ribs 851 and 852 of the opposing wall 803 described later are fitted. The first groove 55 is constituted by ribs 551 and 552. The ribs 551 and 552 are protruding portions protruding rightward and extending upward from the lower end of the rear portion of the first outer wall 54. The rib 551 extends in the vertical direction. The rib 552 is arranged rearward of the rib 551 and extends diagonally relative to the vertical direction so as to be positioned rearward as extending downward. In other words, the interval between the ribs 551 and 552 in the front-rear direction is greater as extending downward. A plurality of ribs 553 extending in the front-rear direction is connected to the front end of the rib 551 at even intervals in the up-down direction. A plurality of ribs 554 extending in the front-rear direction are connected to the rear end of the rib 552 at even intervals in the up-down direction. Both the intervals between the plurality of ribs 553 in the up-down direction and the intervals between the plurality of ribs 554 in the up-down direction are smaller than the smallest value of the interval between the ribs 551 and 552 in the front-rear direction.
[0043]The heat exchanger 4 includes grip parts 541 and 542 on the box body 53 of the heat exchanger case 46. The grip part 541 has an inverted U-shape whose lower end is open in a right-side view, and is disposed on the center portion of the first outer wall 54 in the front-rear direction. Similarly, the grip part 542 is disposed on the left wall of the box body 53. The grip parts 541 and 542 are configured to be gripped by the user of the air conditioner 1 when mounting and removing the heat exchanger 4 in and from the drawer body 7. An inlet 57 of the first heat exchange channels R1 that has a rectangular shape in a front view is formed on the front surface of the box body 53. As illustrated in
[0044]As illustrated in
[0045]As illustrated in
[0046]As illustrated in
[0047]In the present embodiment, the second outer wall 65 is the right wall of the case 61. The second outer wall 65 has a second groove 66 in which second ribs 853 and 854 on the opposing wall 803 described later are fitted. The second groove 66 is constituted by ribs 661 and 662. The ribs 661 and 662 are protruding portions protruding rightward and extending upward from the lower end of the right-front portion of the second outer wall 65. The portion of the rib 661 that is further upward relative to the center in the up-down direction of the rib 661 extends in the up-down direction, while the lower portion of the rib 661 extends to be inclined frontward as extending downward. The rib 662 is arranged rearward of the rib 661 and extends linearly in the up-down direction. That is, the interval in the front-rear direction between the ribs 661 and 662 becomes greater as extending downward. Both the smallest and largest values of the interval in the front-rear direction between the ribs 661 and 662 are smaller than the smallest value of the interval in the front-right direction between the ribs 551 and 552. The vaporization filter 6 in the present embodiment also has the second groove 66 on the left wall 611 that is opposite the second outer wall 65.
[0048]An inlet 63 having a rectangular shape in a front view is formed on the front wall 617 of the case 61. In the front-rear direction, the front wall 617 is positioned further rearward relative to the front ends of the upper wall 613, the second outer wall 65, the left wall 611, and the lower wall 612. In a state where the vaporization filter 6 is mounted in the drawer body 7, the front ends of the upper wall 613, the second outer wall 65, the left wall 611, and the lower wall 612 contact the rear surface of the heat exchanger 4. The upper wall 613, the second outer wall 65, the left wall 611, the lower wall 612, the rear surface of the heat exchanger 4, and the front wall 617 of the vaporization filter 6 constitute a part of the first channel P1 on the downstream side relative to the first heat exchange channels R1. This configuration inhibits mixture of the first air with other air. An outlet 64 having a rectangular shape in a rear view is formed on the rear wall 618 of the case 61. A direction from the inlet 63 to the outlet 64 of the vaporization filter 6 is the rearward direction, i.e., is identical to the first direction K1 from the inlet 57 to the outlet 58 of the first heat exchange channels R1. The grip part 641 has an inverted U-shape whose lower end is open in a right-side view, and is arranged on the center portion of the second outer wall 65 in the front-rear direction. Similarly, the grip part 642 is arranged on the left wall 611. The grip parts 641 and 642 are configured to be gripped by the user of the air conditioner 1 when mounting and removing the vaporization filter 6 in and from the drawer body 7.
[0049]As illustrated in
[0050]As illustrated in
[0051]Next, an operation when performing maintenance on at least one of the air filter 60, the heat exchanger 4, or the vaporization filter 6 will be described. The user of the air conditioner 1 operates the drawer handle 70 and moves the engagement parts 79 and 80 from the engagement position to the disengagement position, and moves the drawer body 7 from the accommodated position Q1 to the drawn-out position Q2. As illustrated in
[0052]When mounting the air filter 60 on the drawer body 7, the user places the air filter 60 at a position between the decorative board 73 and the support plates 734 in the front-rear direction. When mounting each of the heat exchanger 4 and the vaporization filter 6 in the drawer body 7, the user first mounts the vaporization filter 6 in the drawer body 7. The opposing wall 803 includes the second ribs 853 and 854. The second outer wall 65 has the second groove 66. The user mounts the vaporization filter 6 in the drawer body 7 by positioning the second ribs 853 and 854 of the opposing wall 803 in the interval between the ribs 661 and 662 of the vaporization filter 6 in the front-rear direction. In the front-rear direction, the second ribs 853 and 854 of the opposing wall 803 are positioned between the ribs 661 and 662. The upper portion of the front end of the second rib 853 contacts the upper portion of the rear end of the rib 661. The rear end of the second rib 854 contacts the front end of the rib 662. Similarly, the second ribs 853 and 854 disposed on a left wall 804 are positioned in the second groove 66 formed on the left wall 611 of the vaporization filter 6. The user mounts the heat exchanger 4 in the drawer body 7 after mounting the vaporization filter 6. The opposing wall 803 includes the first ribs 851 and 852. The first outer wall 54 has the first groove 55. In the front-rear direction, the first ribs 851 and 852 on the opposing wall 803 are positioned between the ribs 551 and 552. The user mounts the heat exchanger 4 in the drawer body 7 by placing the first ribs 851 and 852 of the opposing wall 803 in the interval between the ribs 551 and 552 in the front-rear direction. The front end of the first rib 851 contacts the rear end of the rib 551. The upper portion of the rear end of the first rib 852 contacts the upper portion of the front end of the rib 552. After completing maintenance, the user moves the drawer body 7 in which each of the air filter 60, the heat exchanger 4, and the vaporization filter 6 is mounted from the drawn-out position Q2 to the accommodated position Q1. During the movement of the drawer body 7 from the drawn-out position Q2 to the accommodated position Q1, the engagement parts 79 and 80, after moving from the engagement position to the disengagement position, move back to the engagement position to engage with the respective engaging parts 93 and 94.
[0053]As illustrated in
[0054]As illustrated in
[0055]The inline filter 205 is configured to collect dust included in the water in the second tank 202 and to restrict the dust from flowing through a water supply channel P3 described later, which is positioned on the downstream side relative to the second tank 202. The inline filter 205 is removably mounted in the second tank 202. The inline filter 205 is positioned closer to the first side wall 21 than to the second side wall 22 opposite the first side wall 21. The water level sensor 206 is positioned rightward and rearward of the second tank handle 204. The water level sensor 206 is configured to detect the water level of the water stored in the second tank 202 and to output a detection signal to a controller 300 of the air conditioner 1. The controller 300 is configured to control the drive of a pump 9 based on the detection signal from the water level sensor 206. The controller 300 is constituted by a microcomputer, for example, and is arranged in a position opposing a front-left portion of the third side wall 23. The protruding parts 207 and 208 are protruding parts having columnar shapes and protruding upward from the bottom wall 210 of the second tank 202. The protruding part 207 is arranged leftward of the second tank handle 204, and the protruding part 208 is arranged rightward of the second tank handle 204. In other words, the second tank handle 204 is positioned between the protruding parts 207 and 208 in the longitudinal direction of the second tank 202.
[0056]As illustrated in
[0057]The first tank accommodating portion 140 is arranged in the housing 2 and accommodates the first tank 201. In the up-down direction, the first tank accommodating portion 140 is positioned downward of the rails 91 and 92 and upward of the lower wall 26 of the housing 2. More specifically, the first tank accommodating portion 140 includes a plate portion 155, and partition walls 141 through 144. The plate portion 155 extends horizontally at a position rearward of a cover 10 of the second tank accommodating portion 39 described later. The partition walls 141 through 144 have plate shapes and protrude upward from the plate portion 155. The partition walls 141 through 144 separate the space in which the first tank 211 is accommodated and the space in which the first tank 221 is accommodated from each other. In the left-right direction, the first tank 211 is positioned between the partition walls 141 and 142, and the first tank 221 is positioned between the partition walls 143 and 144. The front end portions of the first tanks 211 and 221 are arranged upward of the cover 10.
[0058]As illustrated in
[0059]The cover 10 includes a cover body 110, and a hollow tube body 111. The cover body 110 includes a cover body protrusion 112 protruding from an upper surface 115. The cover body protrusion 112 protrudes upward from the upper surface 115 at a position between the tube body 111 and the retrieving port 27 in a state where the cover 10 is in the closed position Q3. The cover body protrusion 112 is positioned between the tube body 111 and the retrieving port 27 in the front-rear direction in a state where the cover 10 is in the closed position Q3. Insertion holes 113 and 114 through which the water supply ports 213 of the first tank 201 are respectively inserted are formed on the cover body 110. The outer peripheries of the insertion holes 113 and 114 are tapered upward as extending away from the outer peripheries. The insertion hole 113 is arranged leftward of the cover body protrusion 112, and the insertion hole 114 is arranged rightward of the cover body protrusion 112. In other words, the cover body protrusion 112 is arranged between the insertion holes 113 and 114 in the left-right direction. The water supply port 213 of the first tank 211 is inserted through the insertion hole 113, and the water supply port 213 of the first tank 221 is inserted through the insertion hole 114. In a plan view, the front end portion of the cover body protrusion 112 is sloped so as to be positioned closer to the center WM in the width direction W as extending frontward in a state where the cover 10 is in the closed position Q3. The cover body protrusion 112 and the tube body 111 are positioned on the center WM in the width direction W. The cover body protrusion 112 is positioned frontward of the tube body 111 in a state where the cover 10 is in the closed position Q3.
[0060]As illustrated in
[0061]As illustrated in
[0062]As illustrated in
[0063]Next, operations for mounting and removing the second tank 202 in and from the housing 2 will be described with reference to
[0064]As illustrated in
[0065]The first drain pan 81 includes a front wall 801, a rear wall 802, the opposing wall 803, the left wall 804, a first receiving portion 83, the second receiving portion 84, support portions 808 through 810, a drain wall 85, and a water discharge port 87. The first drain pan 81 is connected to a drain piping 90. The front wall 801 opposes the rear surface of the decorative board 73. A notch 806 notched downward from the upper end of the front wall 801 is formed on the front wall 801. The lower end of the notch 806 is positioned further downward relative to the lower end of the intake port 74. A notch 807 notched downward from the upper end of the rear wall 802 is formed on the rear wall 802. The opposing wall 803 serves as an example of the first opposing wall and the second opposing wall in the present disclosure. The opposing wall 803 is the right wall of the first drain pan 81 that connects the right end of the front wall 801 and the right end of the rear wall 802 to each other in the front-rear direction. The left wall 804 connects the left end of the front wall 801 and the left end of the rear wall 802 to each other in the front-rear direction.
[0066]The first receiving portion 83 is configured to receive water discharged from the second heat exchange channels R2. A bottom wall 831 of the first receiving portion 83 is sloped downward as extending rearward. A front wall 832 of the first receiving portion 83 is sloped downward as extending rearward. The front end of the front wall 832 is connected to the front wall 801 at a position downward of the notch 806, and the rear end of the front wall 832 is connected to the front end of the bottom wall 831. The second receiving portion 84 is arranged rearward of the first receiving portion 83, and is configured to receive water discharged from the vaporization filter 6. A bottom wall 841 of the second receiving portion 84 is sloped downward as extending toward the center WM in the width direction W. In other words, the bottom wall 841 of the second receiving portion 84 is sloped to have a V-shape in a rear view. The bottom wall 841 has a groove portion 820 recessed downward and extending in the front-rear direction on the center portion of the bottom wall 841 in the width direction W. In the up-down direction, a lowermost end 835 of the bottom wall 831 of the first receiving portion 83 is positioned further downward relative to a lowermost end 842 of the bottom wall 841 of the second receiving portion 84, and is positioned further upward relative to a lowermost end 843 of the groove portion 820 of the second receiving portion 84.
[0067]The drain wall 85 separates the first receiving portion 83 and the second receiving portion 84 from each other. A communication hole 86 providing communication between the first receiving portion 83 and the second receiving portion 84 in the front-rear direction is formed on the lower end portion of the drain wall 85. The front-lower end of the communication hole 86 is connected to the lower end of the upper surface of the bottom wall 831 of the first receiving portion 83. The length of the communication hole 86 in the width direction W is shorter than the length of the groove portion 820 in the width direction W. The length of the communication hole 86 in the up-down direction in the rear surface of the drain wall 85 is longer than the length of the communication hole 86 in the up-down direction on the front surface of the drain wall 85.
[0068]The support portions 808 and 809 function as the first support portion in the present disclosure, and the support portions 808 through 810 function as the second support portion in the present disclosure. As illustrated in
[0069]As illustrated in
[0070]The drain piping 90 is connected to the rear end portion of the first drain pan 81, and more specifically, to the water discharge port 87 of the first drain pan 81. The drain piping 90 is L-shaped piping that extends rearward from the rear end of the first drain pan 81 and that is bent downward. Both in a state where the drawer body 7 is in the accommodated position Q1 and in a state where the drawer body 7 is in the drawn-out position Q2, water received by the first drain pan 81 flows toward the second drain pan 82. More specifically, as illustrated in
[0071]As illustrated in
[0072]As illustrated in
[0073]As illustrated in
[0074]As illustrated in
[0075]As illustrated in
[0076]As illustrated in
[0077]The second piping 97 is positioned rearward of the first piping 96 and positioned directly above the vaporization filter 6. The second piping 97 allows water to be supplied to the vaporization filter 6 to flow through the second piping 97. The second piping 97 extends in the left-right direction. An interval X4 between the second piping 97 and the first piping 96 in the front-rear direction is greater than each interval X3. The water supply pipe 963 and the second piping 97 are connected to each other by a connecting pipe 987 extending in the front-rear direction. The connecting pipe 987 is gently bent to have a Z-shape in a right-side view. In a plan view, the connecting pipes 985 through 987 are arranged on the same line as the fourth portion 984 of the third piping 98. The second piping 97 includes a support plate portion 967 on the right end portion of the second piping 97, and the support plate portion 967 is fixed to the support plate 951. A plurality of nozzles 922 arranged at intervals X2 in the left-right direction are formed on the lower surface of the second piping 97. Each of the plurality of nozzles 922 in the second piping 97 opposes the upper surface 69 or the openings 62 of the vaporization filter 6. Each interval X2 is greater than each interval X1. Each interval X2 is 1.5 to 2.5 times greater than each interval X1. The total number of the nozzles 921 in the first piping 96 is greater than the total number of the nozzles 922 in the second piping 97. The second piping 97 is arranged further downward relative to the first piping 96 in the vertical direction. Both a first distance D1 between the first piping 96 and the heat exchanger 4 in the vertical direction and a distance D3 between the first piping 96 and the heat exchanger body 41 in the up-down direction are greater than a second distance between the second piping 97 and the vaporization filter 6 in the vertical direction. The nozzles 922 in the second piping 97 are inserted in the openings 62 on the upper surface 69 of the vaporization filter 6 and are positioned adjacent to the filter 68. Specifically, the second piping 97 is positioned further downward relative to the upper surface 69 of the vaporization filter 6 by a distance D2, and therefore the second distance between the second piping 97 and the vaporization filter 6 in the up-down direction is 0 (zero). The second piping 97 and the filter 68 of the vaporization filter 6 are separated from each other by a distance D4 in the up-down direction.
[0078]In the water supply channel P3, as illustrated in
[0079]As illustrated in
[0080]As illustrated in
[0081]As illustrated in
[0082]As illustrated in
[0083]The fan motor 103 is configured to drive the first fan 101 and the second fan 102. A rotational shaft 104 of the fan motor 103 extends in parallel to the direction in which the first air flows through the first heat exchange channels R1. The rear end of the rotational shaft 104 of the fan motor 103 is coupled to the first fan 101, and the front end of the rotational shaft 104 is coupled to the second fan 102. A power supply harness 99 is arranged along the fourth side wall 24, and more specifically, along the prop 284, and is configured to supply electric power to the fan motor 103. A cord 100 is inserted through a hole arranged in the lower end portion of the second side wall 22 of the housing 2 and is connected to the power supply harness 99. The electric power from the power supply harness 99 is supplied to at least the pump 9, the microcomputer, and the fan motor 103. The partition plate 105 is arranged between the first fan 101 and the second fan 102. This configuration inhibits mixture of the first air conveyed by the first fan 101 with the second air conveyed by the second fan 102. The partition plate 105 in the present embodiment is the front wall of the first fan case 107. The fan motor 103 is arranged between the partition plate 105 and the second fan 102. The fan motor 103 is arranged in the second channel P2, and is to be cooled by the second air conveyed using the second fan 102. Therefore, the air conditioner 1 can efficiently cool the fan motor 103 with the cold energy of the second air without increasing the temperature of the first air conveyed by the first fan 101.
[0084]An operation of the air conditioner 1 having the above configuration will be described with reference to
[0085]The air conditioner 1 drives the pump 9 to supply water stored in the second tank 202 to both the second heat exchange channels R2 and the vaporization filter 6. Some of the water that has been supplied to the second heat exchange channels R2 and the vaporization filter 6 is collected by the second tank 202 via the drain pan 8. The first piping 96 drops water that has been supplied from the second tank 202 by the pump 9 onto the second heat exchange channels R2.
[0086]After flowing through the intake port 74 and flowing downward, the second air turns back upward in the first receiving portion 83 of the first drain pan 81, and flows upward through the second heat exchange channels R2. The second heat exchange channels R2 are thus in a state in which the second air and the water that has been dropped from the first piping 96 are present together. More specifically, since the second direction K2 directed from the inlet 56 toward the outlet 50 of the second heat exchange channels R2, i.e., the upward direction, and the direction in which the water supplied from the first piping 96 flows, i.e., the downward direction, are opposite from each other, the water remains longer in the second heat exchange channels R2 in comparison with a case in which the second direction K2 and the direction in which the water flows are the same as each other. The water stored in the second tank 202 includes water collected from the vaporization filter 6 after initiating operation of the air conditioner 1 and cooled by the heat of vaporization. Accordingly, the temperature of the water supplied from the second tank 202 becomes lower than the temperature of the second air immediately after flowing into the second heat exchange channels R2 depending on the operating status of the air conditioner 1. The second air is cooled by the water that has been dropped from the first piping 96 through sensible heat exchange. The second air is also cooled by heat of vaporization when the water that has been dropped from the first piping 96 to the second heat exchange channels R2 vaporizes.
[0087]The first direction K1 directed from the inlet 57 to the outlet 58 of the first heat exchange channels R1 of the heat exchanger 4 and the second direction K2 directed from the inlet 56 to the outlet 50 of the second heat exchange channels R2 are orthogonal to each other. The second air flowing through the second heat exchange channels R2 is cooled by the water supplied from the second tank 202, and the first air is cooled by the second air. In other words, in the heat exchanger 4, sensible heat is exchanged between the first air and the second air via the sheets 45 of the partition walls 42. After flowing upward through the second heat exchange channels R2, the second air passes in the vicinity of the fan motor 103 arranged in the second channel P2 and is discharged out of the air conditioner 1 through the second outlet port 30. At this time, the second air cools the fan motor 103. In a method in which the second air is not cooled using heat of vaporization unlike in the air conditioner 1, if the second outlet port 30 through which the second air is blown out were positioned on the front portion of the housing 2, i.e., on the side to which the first air is to be sent, the air supply duct 291 for the first air may be heated by the second air, thereby resulting in rise in the temperature of the first air. However, in the air conditioner 1, since the second air is also evaporatively cooled in the heat exchanger 4, the first air is less likely to be heated by the second air in comparison with a method of cooling in which evaporative cooling is not employed.
[0088]After flowing through the first heat exchange channels R1 of the heat exchanger 4 in the first direction K1, i.e., rearward, the first air passes through the vaporization filter 6 rearward. The water that has been supplied from the second tank 202 is dropped to the vaporization filter 6 via the second piping 97 arranged upward of the vaporization filter 6. Since the interior of the first channel P1 is maintained at a negative pressure, the water that has been supplied from the second tank 202 is drawn into the interior of the vaporization filter 6 through the nozzles 922 of the second piping 97, and permeates the vaporization filter 6. The second distance between each nozzle 922 and the second piping 97 in the up-down direction is 0 (zero), thereby lowering the possibility in which air flows into the vaporization filter 6 through the openings 62 arranged on the upper surface 69 of the vaporization filter 6. The first air flowing through the vaporization filter 6 prompts vaporization of the water that has been permeated the vaporization filter 6. As a result, the water that has been permeated the vaporization filter 6 vaporizes, i.e., evaporates into water vapor, and is contained in the first air. The first air is cooled with heat of vaporization at this time, and the temperature of the first air is lowered. The cooled first air flows upward through the channel forming portion 37, and is then blown out by the first fan 101 through the first outlet port 29 to the space to be air-conditioned.
[0089]With the above configuration, the air conditioner 1 can perform cooling in two stages, including primary cooling using the heat exchanger 4 and secondary cooling using the vaporization filter 6, on the first air to be blown out to the space to be air-conditioned. Accordingly, in comparison with a direct vaporization method employing only the vaporization filter 6, for example, the air conditioner 1 can further lower the temperature of the first air.
[0090]The air conditioner according to the above embodiment includes a water storage container, a heat exchanger, a housing, and a drawer body. The water storage container is configured to store water. The heat exchanger includes partition walls separating the first heat exchange channels through which a first air flows and second heat exchange channels through which a second air and water supplied from the water storage container flow from each other. The housing accommodates the heat exchanger and the water storage container. The drawer body has the heat exchanger mounted, and is movable between an accommodated position in which the heat exchanger is positioned inside the housing, and a drawn-out position in which the heat exchanger is positioned outside the housing. The drawer body of the air conditioner can position the heat exchanger outside the housing when moved to the drawn-out position. The drawer body of the air conditioner contributes to improving the ease of maintenance of the heat exchanger by the user of the air conditioner.
[0091]The air conditioner includes a first drain pan arranged in the drawer body and configured to receive water discharged from the second heat exchange channels. The first drain pan of the air conditioner contributes to restricting water discharged from the second heat exchange channels of the heat exchanger from adhering to unintended locations inside the housing during the movement of the drawer body to the drawn-out position. The first drain pan of the air conditioner contributes to restricting water discharged from the second heat exchange channels of the heat exchanger from leaking around the housing at the time of the movement of the drawer body to the drawn-out position.
[0092]The air conditioner includes a second drain pan arranged in the housing, and a drain piping connected to the first drain pan and allowing water received by the first drain pan to flow toward the second drain pan through the drain piping both in a state where the drawer body is in the accommodated position and in a state where the drawer body is in the drawn-out position. The second drain pan and the drain piping of the air conditioner contribute to restricting, during the movement of the drawer body to the drawn-out position, water from overflowing from the first drain pan and water discharged from the second heat exchange channels of the heat exchanger from adhering to unintended locations inside the housing. The second drain pan and the drain piping of the air conditioner contribute to restricting the drawer body from becoming heavy due to water received by the first drain pan and causing the movement of the drawer body between the accommodated position and the drawn-out position to be hindered.
[0093]The first drain pan of the air conditioner includes a first receiving portion for receiving water discharged from the second heat exchange channels, and a water discharge port positioned further upstream relative to the first receiving portion in a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position. The water discharge port allows water received by the first receiving portion to be discharged. The drain piping is connected to the water discharge port. The drain piping of the air conditioner contributes to shortening the length of the drain piping and simplifying the configuration of the drain piping in comparison with a case in which the downstream side portion of the first drain pan in the drawn-out direction and the drain piping are connected to each other.
[0094]The air conditioner includes a vaporization filter mounted in the drawer body and positioned further upstream relative to the heat exchanger in a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position. The vaporization filter allows water to be supplied from the water storage container to the vaporization filter, and allows the first air that has flowed through the first heat exchange channels to flow through the vaporization filter. The drawer body of the air conditioner contributes to improving the ease of maintenance of the heat exchanger and the vaporization filter in comparison with a case in which the vaporization filter is not mounted in the drawer body.
[0095]The air conditioner includes a vaporization filter mounted in the drawer body and positioned further upstream relative to the heat exchanger in a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position. The vaporization filter allows water to be supplied from the water storage container to the vaporization filter, and allows the first air that has flowed through the first heat exchange channels to flow through the vaporization filter. The first drain pan includes a first receiving portion for receiving water discharged from the second heat exchange channels, a second receiving portion for receiving water discharged from the vaporization filter, and a drain wall separating the first receiving portion and the second receiving portion from each other. A communication hole providing communication between the first receiving portion and the second receiving portion is arranged on a lower end portion of the drain wall. The first drain pan of the air conditioner can restrict the second air flowing through the first drain pan from being mixed with other air.
[0096]The first drain pan of the air conditioner includes a first support portion supporting the heat exchanger from below. The first drain pan of the air conditioner can simplify the configuration of the drawer body in comparison with a case in which the first support portion is arranged in a portion other than the first drain pan.
[0097]The first drain pan of the air conditioner includes a second support portion supporting, in cooperation with the drain wall, the vaporization filter from below. The first drain pan of the air conditioner can simplify the configuration of the drawer body in comparison with a case in which the second support portion is arranged in a portion other than the first drain pan.
[0098]The air conditioner includes rails for guiding the movement of the drawer body. The drawer body includes frames fitted in the respective rails, and a decorative board. The decorative board is connected to the downstream end portions of the frames in a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position, extends in a direction crossing a longitudinal direction of the frames, and constitutes an outer peripheral surface of the air conditioner in cooperation with the housing in a state where the drawer body is in the accommodated position. An intake port through which the first air drawn into the housing flows is formed on the decorative board. The air conditioner includers an air filter mounted in the drawer body and arranged between the intake port and the heat exchanger. The drawer body of the air conditioner contributes to improving the ease of maintenance of the heat exchanger and the air filter in comparison with a case in which the air filter is not mounted in the drawer body.
[0099]The air conditioner includes rails for guiding the movement of the drawer body. The first drain pan is arranged on frames. The drawer body includes the frames fitted in the respective rails, a decorative board, and beam members. The decorative board is connected to the downstream end portions of the frames in a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position, extends in a direction crossing a longitudinal direction of the frames, and constitutes an outer peripheral surface of the air conditioner in cooperation with the housing in a state where the drawer body is in the accommodated position. The beam members connect the corresponding frames and the decorative board to each other. The beam members of the air conditioner contribute to dispersing the force applied to the decorative board at the time of the movement of the drawer body.
[0100]An intake port through which the first air drawn into the housing flows is formed on the decorative board. The frames are connected to the decorative board at positions downward of the intake port. The decorative board includes a drawer handle at a position downward of the intake port. The drawer handle is configured to be operated when moving the drawer body. The drawer handle of the air conditioner contributes to reducing the likelihood in which the decorative board flexes when the drawer handle is operated in comparison with a case in which the drawer handle is disposed upward of the intake port.
[0101]The air conditioner includes a regulating member configured to regulate the drawer body from moving from the accommodated position toward the drawn-out position. The regulating member of the air conditioner contributes to restricting the drawer body in the accommodated position from moving toward the drawn-out position at an unintended timing.
[0102]The regulating member includes engaging parts arranged on the housing, and engagement parts arranged on the drawer body. The engagement parts regulate the movement of the drawer body in a state where the engagement parts are in engagement with the respective engaging parts. The drawer body includes a drawer handle for switching the position of the engagement parts between an engagement position in which the engagement parts are engageable with the respective engaging parts, and a disengagement position in which the engagement parts are not engageable with the respective engaging parts. The regulating member of the air conditioner contributes to restricting the drawer body in the accommodated position from moving toward the drawn-out position at an unintended timing with a relatively simple configuration, i.e., the engaging parts and the engagement parts.
[0103]The heat exchanger includes a first outer wall. The drawer body has a first opposing wall opposing the first outer wall of the heat exchanger. One of the first outer wall and the first opposing wall includes first ribs. The other of the first outer wall and the first opposing wall has a first groove in which the first ribs are fitted. The first ribs and the first groove of the air conditioner contribute to facilitating an operation of placing the heat exchanger in a predetermined position in the drawer body during maintenance.
[0104]The vaporization filter includes a second outer wall. The drawer body has a second opposing wall opposing the second outer wall of the vaporization filter. One of the second outer wall and the second opposing wall includes second ribs. The other of the second outer wall and the second opposing wall has a second groove in which the second ribs are fitted. The second ribs and the second groove of the air conditioner contribute to facilitating an operation of placing the vaporization filter in a predetermined position in the drawer body during maintenance.
[0105]The air conditioner includes a first protrusion and a second protrusion. The first protrusion protrudes downward inside the housing. The first protrusion contacts an upper surface of the heat exchanger in a state where the drawer body is in the accommodated position. The second protrusion protrudes further downward, inside the housing, relative to a lower end of the first protrusion on the upstream side relative to the first protrusion in a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position. The second protrusion contacts the upper surface of the heat exchanger in a state where the drawer body is in the accommodated position. The first protrusion and the second protrusion of the air conditioner contribute to pressing the upper surface of the heat exchanger downward by the first protrusion and the second protrusion when the drawer body has been moved to the accommodated position while facilitating the movement of the drawer body to the drawn-out position.
[0106]The length of the heat exchanger in a width direction, which is orthogonal to both a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position and an up-down direction, becomes shorter as extending toward the upstream side in the drawn-out direction than the downstream side. The heat exchanger of the air conditioner contributes to improving the operability of the drawer body in comparison with a case in which the length of the heat exchanger in the width direction becomes longer as extending toward the upstream side in the drawn-out direction than the downstream side.
[0107]The length of the heat exchanger in an up-down direction becomes shorter as extending toward the upstream side in a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position than the downstream side. The heat exchanger of the air conditioner contributes to improving the operability of the drawer body in comparison with a case in which the length of the heat exchanger in the up-down direction becomes longer as extending toward the upstream side in the drawn-out direction than the downstream side.
[0108]The heat exchanger includes a flange part on a upstream portion in the drawn-out direction. The flange part contacts an upper surface of the vaporization filter. The flange part of the air conditioner contributes to restricting air other than the first air from entering the first channel of the first air through a gap between the heat exchanger and the vaporization filter.
[0109]The air conditioner includes a first wall protruding downward inside the housing, and a second wall protruding downward inside the housing on the upstream side relative to the first wall in a drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position. The heat exchanger includes a first contact part protruding upward on a downstream end portion of an upper surface of the heat exchanger in the drawn-out direction, and a second contact part protruding upward on a upstream end portion of the upper surface of the heat exchanger in the drawn-out direction. The first contact part contacts the first wall in a state where the drawer body is in the accommodated position. The second contact part contacts the second wall in a state where the drawer body is in the accommodated position. The first wall, the second wall, the first contact part, and the second contact part of the air conditioner contribute to restricting the first air and the second air from mixing each other with a relatively simple configuration.
[0110]The air conditioner includes a channel forming portion arranged inside housing and constituting a channel through which the first air that has flowed through the vaporization filter flows. The vaporization filter includes a water receiving rib on a lower end of the vaporization filter in an up-down direction. The water receiving rib protrudes further toward the upstream side in the drawn-out direction relative to the first drain pan, and extends along a width direction orthogonal to both the drawn-out direction and the up-down direction. By virtue of the water receiving rib arranged on the lower end of the vaporization filter of the air conditioner, water discharged toward the channel forming portion from the vaporization filter following the flowing of the first air can be guided to the first drain pan. Accordingly, water remaining in the housing can be reduced.
[0111]The air conditioner according to the above embodiment includes a housing, a first intake port, a second intake port, a heat exchanger, a vaporization filter, a first outlet port, and a second outlet port. The first intake port is arranged on a first side wall of the housing and allows a first air to be drawn into the housing through the first intake port. The second intake port is arranged on the first side wall and allows a second air to be drawn into the housing through the second intake port. The heat exchanger has first heat exchange channels through which the first air drawn through the first intake port flows, and second heat exchange channels through which the second air drawn through the second intake port flows and to which water is supplied. The vaporization filter is configured to cool the first air with latent heat of water. The first outlet port allows the first air drawn through the first intake port and flowing through the first heat exchange channels of the heat exchanger and the vaporization filter to be blown out of the housing through the first outlet port. The first outlet is arranged on the housing. The second outlet port allows the second air drawn through the second intake port and flowing upward through the second heat exchange channels to be blown out of the housing through the second outlet port. The second outlet port is arranged on the housing at a position further upstream relative to an outlet of the second heat exchange channels of the heat exchanger. In the heat exchanger of the air conditioner, a direction in which the second air flows through the second heat exchange channels coincides with a direction in which the second outlet port is arranged relative to the outlet of the second heat exchange channels of the heat exchanger. Therefore, the air conditioner enables the second air to flow upward through the second heat exchange channels to the second outlet port, thereby reducing the pressure loss of the second air compared to known technologies. Since the first intake port and the second intake port are arranged on the same first side wall, the configuration inside the housing can be simplified in comparison with a case in which the first intake port and the second intake port are arranged on different side walls, thereby contributing to reducing the size of the housing.
[0112]The air conditioner further includes a first piping through which water to be supplied to the second heat exchange channels flows. The first piping is arranged directly above the heat exchanger. Since a direction in which water to be supplied to the second heat exchange channels flows and a direction in which the second air flows are opposite from each other, the efficiency of heat exchange of the air conditioner with heat of vaporization of the water flowing through the second heat exchange channels is high in comparison with a case in which both directions are not opposite from each other.
[0113]The air conditioner includes a second piping through which water to be supplied to the vaporization filter flows, and a pump configured to send water to both the first piping and the second piping. The second piping is arranged directly above the vaporization filter. In a water supply channel including the pump, the first piping, and the second piping, the pump, the first piping, and the second piping are connected in order of the pump, the first piping, and the second piping from the upstream side toward the downstream side in a direction in which water flows in the water supply channel. By arranging the first piping on the upstream side relative to the second piping in the water supply channel of the air conditioner, the heat exchanger can be supplied with water at a higher pressure than the vaporization filter.
[0114]The second piping is positioned further downward relative to the first piping in a vertical direction. In the air conditioner, water is more likely to reach the second piping in comparison with a case in which the second piping is positioned further upward relative to the first piping.
[0115]A first distance between the first piping and the heat exchanger in a vertical direction is greater than a second distance between the second piping and the vaporization filter in the vertical direction. Since the first distance is set greater than the second distance, the air conditioner both restricts the first air from leaking from the vaporization filter and enables the second air to flow smoothly on the downstream side of the second heat exchanger channels.
[0116]The housing includes a second side wall opposite the first side wall, a third side wall connected to both the first side wall and the second side wall, and a fourth side wall opposite the third side wall. The air conditioner includes a first fan configured to cause the first air to flow through a first channel extending from the first intake port to the first outlet port and including the first heat exchange channels, a fan motor configured to drive the first fan, a third piping arranged along the third side wall and connected to the first piping, and a power supply harness arranged along the fourth side wall and configured to supply electric power to the fan motor. Positioning the third piping and the power supply harness of the air conditioner to be spaced apart from each other can reduce the likelihood of the occurrence of electrical leakages and short circuits in comparison with a case in which the third piping and the power supply harness are positioned together.
[0117]The second heat exchange channels constitute a part of a second channel extending from the second intake port to the second outlet port. The air conditioner includes a drain pan arranged directly below the heat exchanger and configured to receive water discharged from the second heat exchange channels. The drain pan constitutes a part of the second channel on the upstream side relative to the second heat exchange channels. The drain pan of the air conditioner can cool the second air before entering the heat exchanger with heat of vaporization of water stored in the drain pan.
[0118]The drain pan includes a first receiving portion in contact with the heat exchanger and configured to receive water discharged from the second heat exchange channels, a second receiving portion in contact with the vaporization filter and configured to receive water discharged from the vaporization filter, and a drain wall separating the first receiving portion and the second receiving portion from each other. The second air passing through the drain pan of the air conditioner that constitutes a part of the second channel is less likely to be mixed with the other air in comparison with a case in which the drain pan does not include the drain wall.
[0119]The first intake port and the second intake port are the same intake port. In the air conditioner, since two different intake ports need not be formed, the housing can be made smaller in comparison with a case in which the first intake port and the second intake port are formed separately from each other.
[0120]The air conditioner includes a first fan configured to cause the first air to flow through the first heat exchange channels, and a second fan configured to cause the second air to flow through the second heat exchange channels. An output of the second fan is smaller than an output of the first fan. In the air conditioner, the pressure loss of the second air can be reduced compared to known air conditioners in which the second air flows upward toward the second outlet port after flowing downward from the second heat exchange channels, thereby maintaining heat exchange effectiveness in the entirety of the air conditioner at high regardless of the fact that the output of the second fan is smaller than that of the first fan.
[0121]The housing includes an upper wall on which the first outlet port and the second outlet port are arranged. The second outlet port is arranged at a position closer to the first side wall than the first outlet port is to the first side wall in a direction in which the first air flows through the first heat exchange channels. The housing of the air conditioner can simplify the channel of the first air and the channel of the second air in the housing in comparison with a case in which the second outlet port is arranged at a position farther from the first side wall than the first outlet port is from the first side wall, thereby contributing to reducing the size of the housing.
[0122]The second outlet port is arranged at a position overlapping the first outlet port in a direction orthogonal to both a vertical direction and the direction in which the first air flows through the first heat exchange channels. The housing of the air conditioner can further simplify the channel of the first air and the channel of the second air in the housing, and contributes to reducing the size of the housing.
[0123]The air conditioner includes a first fan configured to cause the first air to flow through a first channel extending from the first intake port to the first outlet port and including the first heat exchange channels, a second fan configured to cause the second air to flow through a second channel extending from the second intake port to the second outlet port and including the second heat exchange channels, and a fan motor configured to drive the first fan and the second fan. A rotational shaft of the fan motor extends in parallel to the direction in which the first air flows through the first heat exchange channels. The rotational shaft of the fan motor can further simplify the channel of the first air and the channel of the second air within the housing in comparison with a case in which the rotational shaft crosses the direction in which the first air flows through the first heat exchange channels, i.e., crosses the front-rear direction, and can reduce the size of the housing.
[0124]The first fan is arranged at a position overlapping the vaporization filter in the direction in which the first air flows through the first heat exchange channels. In comparison with a case in which the first fan is arranged at a position different from (i.e., a position offset from) the vaporization filter in the direction in which the first air flows through the first heat exchange channels, i.e., in the front-rear direction, the first channel of the first air inside the housing can be shortened, whereby the size of the housing can be reduced.
[0125]The second fan is arranged at a position overlapping the heat exchanger in the direction in which the first air flows through the first heat exchange channels. In comparison with a case in which the second fan is arranged at a position different from (i.e., a position offset from) the heat exchanger in the direction in which the first air flows through the first heat exchange channels, the channel of the second air inside the housing can be shortened, and the size of the housing can be reduced.
[0126]The air conditioner according to the above embodiment includes a housing, a first tank, a first tank accommodating portion, a second tank, a second tank check valve, a second tank accommodating portion, an outlet piping, and a cooling unit. The first tank is configured to store water. The first tank accommodating portion is arranged inside the housing, and accommodates the first tank. The second tank is removably mounted in the housing, and is configured to store water supplied from the first tank. The second tank check valve is arranged on the second tank. The second tank accommodating portion is arranged inside the housing, and accommodates the second tank. The outlet piping is arranged inside the housing, and is connected to the second tank via the second tank check valve. The cooling unit is arranged inside the housing, and is configured to cool air drawn from the outside of the housing with heat of vaporization of water supplied through the outlet piping. Since the second tank is removable from the housing, the second tank of the air conditioner contributes to improving the ease of maintenance of the second tank compared to known technologies. The second tank check valve of the air conditioner contributes to restricting water stored in the second tank from flowing outside the second tank during a process of removal of the second tank from the housing.
[0127]The second tank accommodating portion includes a cover, and a hinge. The hinge fixes the cover in the housing so that the cover is pivotally movable between a closed position in which the cover covers the upper portion of the second tank accommodated in the second tank accommodating portion, and an open position in which the cover opens the upper portion of the second tank accommodated in the second tank accommodating portion. The cover of the air conditioner contributes to restricting the water in the second tank from splashing during the process of removable of the second tank from the inside of the housing.
[0128]The air conditioner includes a drain pan configured to receive water discharged from the cooling unit, and an inlet piping. The inlet piping is piping having flexibility and connecting the cover and the drain pan to each other. The inlet piping of the air conditioner, due to connecting the cover and the drain pan to each other, contributes to reducing the likelihood in which the piping for supplying water from the drain pan to the second tank from interfering with the second tank when the second tank is mounted in and removed from the housing, and eliminating the need for individually moving the piping to avoid such interference.
[0129]The cover includes a cover body, and a hollow tube body having a tube body inlet to which the inlet piping is connected and a tube body outlet to which the cover body is connected. In a state where the cover is in the open position, the tube body outlet is positioned further upward relative to the tube body inlet. Since the tube body outlet is positioned further upward relative to the tube body inlet in a state where the cover is in the open position, the tube body of the air conditioner can hold water supplied from the drain pan at a position between the tube body inlet and the tube body outlet during a process of mounting and removing the second tank, thereby contributing to restraining water from reaching the tube body outlet.
[0130]A retrieving port for removing each of the first tank and the second tank from the housing is formed on a side wall of the housing. The cover body includes a cover body protrusion. The cover body protrusion protrudes upward from the upper surface of the cover body at a position between the tube body and the retrieving port in a state where the cover is in the closed position. The cover body protrusion of the air conditioner contributes to guiding the movement of the first tank to the first tank accommodating portion. The cover body protrusion contributes to restricting the first tank from contacting the tube body at the time of mounting the first tank into the housing.
[0131]The first tank has water supply ports through which water to be supplied from the inside of the first tank to the second tank flows. Insertion holes in which the water supply ports are respectively inserted are formed on the cover body. The cover body of the air conditioner can relatively simplify the configuration in which water in the first tank is supplied to the second tank.
[0132]The air conditioner includes a sealing member arranged between the cover in the closed position and the second tank. The sealing member of the air conditioner can provide the space surrounded by the second tank and the cover in a nearly airtight state. The air conditioner contributes to restricting water stored in the second tank from evaporating and restricting the temperature of the water from changing.
[0133]The second tank includes a second tank handle in a region surrounded by an inner side surface of the second tank. The second tank handle of the air conditioner contributes to improving the operability when the second tank is mounted in and removed from the housing. The second tank handle of the air conditioner contributes to making the second tank compact in comparison with a case in which the second tank handle is arranged outside the region surrounded by the inner side surface of the second tank.
[0134]The second tank handle is arranged on the center portion of the second tank in a longitudinal direction. The second tank handle of the air conditioner contributes to facilitating to keep the second tank balanced at the time of the removal of the second tank from the housing compared to a case in which the second tank handle is arranged at the end portion of the second tank in the longitudinal direction.
[0135]The second tank includes an inline filter in the region surrounded by the inner side surface of the second tank. The inline filter of the air conditioner contributes to restricting foreign matter from entering the piping connected to the second tank even when foreign matter enters the second tank.
[0136]The housing includes a first side wall on which a retrieving port for removing the first tank from the housing is formed. The second tank accommodating portion is arranged closer to the first side wall than to a second side wall opposite the first side wall. The second tank accommodating portion of the air conditioner facilitates the removal of the second tank from the housing compared to a case in which the second tank is arranged closer to the second side wall than to the first side wall.
[0137]The housing includes a first side wall on which a retrieving port for retrieving the first tank from the housing is formed. The inline filter is arranged closer to the first side wall than to a second side wall opposite the first side wall. The inline filter of the air conditioner contributes to facilitating the operation of replacing the inline filter while the first tank is accommodated in the first tank accommodating portion in comparison with a case in which the inline filter is positioned close to the second side wall.
[0138]External communication holes in communication with the outer space of the housing are formed on a bottom wall of the second tank accommodating portion. The external communication holes of the air conditioner contribute to discharging unintended water in the second tank accommodating portion to the outside of the housing of the air conditioner.
[0139]While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
[0140]The configurations, the shapes, the sizes, and the arrangement of the components in the air conditioner, and the number of components in the air conditioner may be modified as appropriate. The shape of the housing may be modified as appropriate. The housing may have a columnar shape or a polygonal prismatic shape. The drawer body may be omitted as appropriate. The configuration of the drawer body may be modified. The arrangement, the shapes, and the sizes of at least one of the first intake port, the second intake port, the first outlet port, or the second outlet port which are arranged on the housing may be modified. The first intake port and the second intake port may be formed individually on different portions of the first side wall. The first outlet port and the second outlet port may be formed in any of the side walls other than the upper wall of the housing. In a case where each of the first outlet port and the second outlet port is formed on the upper wall of the housing, the second outlet port may be arranged at a position farther from the first side wall than the first outlet port is from the first side wall in the direction in which the first air flows through the first heat exchange channels. The second outlet port may be arranged at a position not overlapping the first outlet port in the direction orthogonal to both the vertical direction and the direction in which the first air flows through the first heat exchange channels. The size, the shape, and the arrangement of the retrieving port may be modified as appropriate.
[0141]The air conditioner may not include the rails for guiding the movement of the drawer body. The air conditioner may include a single rail, or may include three or more rails. The arrangement of the drawer body relative to the housing may be modified as appropriate. For example, the arrangement of the drawer body in the up-down direction may be modified, and the lower end portion of the drawer body may be arranged on the lower end portion of the housing. The positions in which the frames are connected to the decorative board may be modified as appropriate. The drawer handle may be arranged on any position upward, leftward, or rightward of the intake port. The drawer body may not include the beam members. The configurations, the shapes, and the arrangement of the beam members, and the number of beam members may be modified as appropriate. The drawer body may have a box shape. The regulating member may be omitted as appropriate. The size, the configuration, and the arrangement of the regulating member, and the number of regulating members may be modified. The air conditioner may include a magnet disposed on the decorative board and a magnetic body disposed in the drawer opening as the regulating member. In this case, in a state where the drawer body is in the accommodated position, the drawer body is regulated from moving in the drawn-out direction due to the magnetic force between the magnet and the magnetic body. The regulating member may not be coupled to the drawer handle. For example, the regulating member may be constituted by a hook disposed on the decorative board and a hole portion formed on the first side wall, and may regulate the drawer body from moving in the drawn-out direction by engaging the hook with the hole portion in a state where the drawer body is in the accommodated position. In a case where the regulating member is constituted by the engaging parts and the engagement parts, the arrangement and the configurations of the engaging parts and the engagement parts, and the number of engaging parts and engagement parts may be modified as appropriate, and the engagement parts may be disposed on the housing.
[0142]The configuration of the cooling unit may be modified as appropriate. The cooling unit may include only one of the heat exchanger and the vaporization filter. The configuration of the heat exchanger may be modified as appropriate. The heat exchanger may not include the heat exchanger case, and may include only the heat exchanger body. The partition walls of the heat exchanger may be constituted by the plurality of sheets and the plurality of spacers, may be constituted only by the plurality of sheets, and may be constituted by arranging a plurality of tubular-shaped bodies. In the heat exchanger, the first direction directed from the inlet toward the outlet of the first heat exchange channels and the second direction directed from the inlet toward the outlet of the second heat exchange channels may be orthogonal to each other, may cross each other, or may be parallel to each other. The heat exchanger may not include the first outer wall. The first ribs may be arranged on the first outer wall, and the first groove in which the first ribs are fitted may be arranged on the first opposing wall. The first outer wall may not include either the first ribs or the first groove. The shapes, the sizes, and the arrangement of the first ribs and the first groove may be modified as appropriate. The shape of the heat exchanger may be modified as appropriate. The length of the heat exchanger in the width direction, which is orthogonal to both the drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position and the up-down direction, may be longer as extending toward the upstream side in the drawn-out direction than the downstream side. The length of the heat exchanger in the up-down direction may be longer as extending toward the upstream side in the drawn-out direction in which the drawer body moves from the accommodated position to the drawn-out position than the downstream side. At least one of the flange part, the first contact part, or the second contact part may be omitted from the heat exchanger. The arrangement and the configurations of the flange part, the first contact part, and the second contact part may be modified as appropriate. The number of flange parts, first contact parts, and second contact parts may be modified as appropriate. In a case where the heat exchanger does not include the flange part, the vaporization filter may include a flange part contacting the upper surface of the heat exchanger.
[0143]The air conditioner may not include the first protrusion and the second protrusion, and may include only one of the first protrusion and the second protrusion. The shapes and the arrangement of the first protrusion and the second protrusion may be modified as appropriate. The first protrusion and the second protrusion may contact the upper surface of the vaporization filter. Although the first protrusion and the second protrusion are formed as a single member, the first protrusion and the second protrusion may be formed as separate components.
[0144]The air conditioner may omit the air filter. The configuration and the arrangement of the air filter may be modified. The air filter may not be mounted in the drawer body. The configuration of the vaporization filter may be modified as appropriate. The vaporization filter may not be mounted in the drawer body, and may be arranged in the housing. The vaporization filter may be mounted in another drawer body different from the drawer body in which the heat exchanger is mounted. The arrangement of the vaporization filter when mounted in the drawer body may be modified as appropriate. As an example, the vaporization filter may be arranged on the downstream side relative to the heat exchanger in the drawn-out direction. In this case, the intake port may be arranged on the decorative board, may be arranged on any of the side walls the housing, i.e., the first through fourth side walls, or may be arranged on the upper wall or the lower wall of the housing. The vaporization filter may not include the water receiving rib. The vaporization filter may not include the second outer wall. The second ribs may be arranged on the second outer wall, and the second groove in which the second ribs are fitted may be arranged on the second opposing wall. The second outer wall may not include either the second ribs or the second groove. The shapes, the sizes, and the arrangement of the second ribs and the second groove may be modified as appropriate.
[0145]The drain pan may be omitted, and the configuration of the drain pan may be modified as appropriate. The drain pan may include only one of the first drain pan and the second drain pan. The sizes, the shapes, and the arrangement of the first drain pan and the second drain pan may be modified as appropriate. The first drain pan may not be disposed on the drawer body. In a case where the first drain pan is disposed on the drawer body, the first drain pan may not be fixed to the frame, and may be fixed to the decorative board. The first drain pan may have the functions of the frames, and may engage with the rails. The drain piping may be omitted from the first drain pan. The shape, the size, and the arrangement of the drain piping may be modified as appropriate. The drain piping may be connected to the bottom wall of the first drain pan, may be piping having flexibility, and may be piping configured to contract. The drain piping may be directly connected to the tube body of the second tank accommodating portion. The first drain pan may not include the second receiving portion and the drain wall, and may be configured to receive only water discharged from the second heat exchange channels of the heat exchanger. The drain wall may not contact the vaporization filter, and may contact the rear-lower end of the heat exchanger. The communication hole may not be formed on the drain wall. The first receiving portion and the second receiving portion may be connected to different drain piping. The first drain pan may not include at least one of the first support portion or the second support portion. For example, at least one of the heat exchanger or the vaporization filter may be supported by the frames of the drawer body. The first drain pan may not function as at least one of the first opposing wall or the second opposing wall. At least one of the first opposing wall or the second opposing wall may be components different from the first drain pan. At least one of the first opposing wall or the second opposing wall may be a flange or a frame connected to the decorative board.
[0146]The configuration of the water storage container may be modified as appropriate. The water storage container may include only one of the first tank and the second tank. The size, the shape, and the arrangement of each tank, and the number of tanks may be modified as appropriate. The second tank may not be removable from the housing. In this case, the second tank check valve need not be arranged on the second tank. A plurality of second tanks may be arranged according to the number of first tanks. At least one of the inline filter or the second tank handle may be omitted from the second tank. The configurations and the arrangement of the inline filter and the second tank handle may be modified as appropriate. The number of inline filters and second tank handles may be modified as appropriate. The second tank handle may be arranged on the one end portion of the second tank in the longitudinal direction. The inline filter may be positioned close the second side wall opposite the first side wall. The second tank handle may be disposed on the second tank at a position outside the region surrounded by the inner side surface.
[0147]The configuration of the water supply unit may be modified as appropriate. The air conditioner may not include the pump and the first through fourth piping. In this case, water may be sucked up and supplied to the cooling unit using a highly absorbent water-retaining cloth such as a nonwoven fabric. The arrangement of the first piping, the second piping, and the third piping may be modified as appropriate. The arrangement of the pump, the first piping, and the second piping in the direction in which water flows in the water supply channel may be modified as appropriate. The pump, the second piping, and the first piping may be arranged in this order from the upstream side toward the downstream side. The position of the second piping in the vertical direction may be the same as the position of the first piping in the vertical direction. Alternatively, the second piping may be positioned further upward relative to the first piping in the vertical direction. The first distance between the first piping and the heat exchanger in the vertical direction may be smaller than or equal to the second distance between the second piping and the vaporization filter in the vertical direction. The arrangement of the third piping may be modified as appropriate, and for example, may be arranged adjacent to the power supply harness. Piping for supplying water to the first piping and piping for supplying water to the second piping may be disposed independently. The inlet piping may be omitted as appropriate. The configuration of the inlet piping may be modified. The inlet piping may be piping having contractility.
[0148]The first fan, the second fan, and the fan motor may be omitted as appropriate, and the configurations, the arrangement, and the sizes of the first fan, the second fan, and the fan motor may be modified. The output of the second fan may be greater than or equal to the output of the first fan. The fan motor may be arranged in the first channel, or may be arranged outside the housing. The first fan may be arranged at a position not overlapping the vaporization filter in the direction in which the first air flows through the first heat exchange channels. The second fan may be arranged at a position not overlapping the heat exchanger in the direction in which the first air flows through the first heat exchange channels.
[0149]The configuration and the arrangement of the second tank accommodating portion may be modified as appropriate. The second tank accommodating portion may be positioned close to the second side wall opposite the first side wall. The configuration of the cover of the second tank accommodating portion of the air conditioner may be modified as appropriate. The second tank accommodating portion may not include the sealing member. The cover may not include at least one of the cover body protrusion or the tube body. The communication hole may not be formed on the cover. The configuration of the tube body may be modified as appropriate. The tube body outlet may be positioned further downward relative to the tube body inlet in a state where the cover is in the open position. The second tank accommodating portion may not include the cover and the hinge. The second drain pan may not be connected to the inlet piping. The external communication holes may not be formed on the bottom wall of the second tank accommodating portion. The number of external communication holes, and the arrangement and the shapes the external communication holes may be modified as appropriate. Furthermore, the bottom wall of the second tank accommodating portion may constitute a part of the lower wall of the housing, and the external communication holes may be in direct communication with the outer space of the housing. Moreover, the external communication holes may be in communication with the outer space via holes formed on the lower end of the side walls of the housing.
[0150]Next, a second tank accommodating portion 239 and a second drain pan 181 according to a modification will be described with reference to
Claims
What is claimed is:
1. An air conditioner comprising:
a housing including:
a first side wall;
a first intake port through which a first air is drawn into the housing, the first intake port being arranged on the first side wall of the housing;
a second intake port through which a second air is drawn into the housing, the second intake port being arranged on the first side wall;
a heat exchanger having:
a first heat exchange channel through which the first air drawn through the first intake port flows; and
a second heat exchange channel through which the second air drawn through the second intake port flows upward and to which water is supplied;
a vaporization filter configured to cool the first air with latent heat of water;
a first outlet port through which the first air drawn through the first intake port and flowing through the first heat exchange channel of the heat exchanger and the vaporization filter is blown out of the housing, the first outlet port being arranged on the housing; and
a second outlet port through which the second air drawn through the second intake port and flowing upward through the second heat exchange channel is blown out of the housing, the second outlet port being arranged on the housing at a position further upward relative to an outlet of the second heat exchange channel of the heat exchanger.
2. The air conditioner according to
a first piping through which water to be supplied to the second heat exchange channel flows, the first piping being arranged directly above the heat exchanger.
3. The air conditioner according to
a second piping through which water to be supplied to the vaporization filter flows, the second piping being arranged directly above the vaporization filter; and
a pump configured to send water to both the first piping and the second piping,
wherein, in a water supply channel including the pump, the first piping, and the second piping,
the pump, the first piping, and the second piping are connected in order of the pump, the first piping, and the second piping from an upstream side toward a downstream side in a direction in which water flows through the water supply channel.
4. The air conditioner according to
wherein the second piping is arranged further downward relative to the first piping in a vertical direction.
5. The air conditioner according to
wherein a first distance between the first piping and the heat exchanger in a vertical direction is greater than a second distance between the second piping and the vaporization filter in the vertical direction.
6. The air conditioner according to
wherein the housing further includes:
a second side wall opposite the first side wall;
a third side wall connected to both the first side wall and the second side wall; and
a fourth side wall opposite the third side wall,
the air conditioner further comprising:
a first fan configured to cause the first air to flow through a first channel, the first channel extending from the first intake port to the first outlet port, the first channel including the first heat exchange channel;
a fan motor configured to drive the first fan;
a third piping arranged along the third side wall, the third piping being connected to the first piping; and
a power supply harness arranged along the fourth side wall, the power supply harness being configured to supply electric power to the fan motor.
7. The air conditioner according to
wherein the second heat exchange channel constitutes a part of a second channel extending from the second intake port to the second outlet port,
the air conditioner further comprising:
a drain pan arranged directly below the heat exchanger, the drain pan being configured to receive water discharged from the second heat exchange channel, the drain pan constituting a part of the second channel on an upstream side relative to the second heat exchange channel.
8. The air conditioner according to
wherein the drain pan includes:
a first receiving portion in contact with the heat exchanger, the first receiving portion being configured to receive water discharged from the second heat exchange channel;
a second receiving portion in contact with the vaporization filter, the second receiving portion being configured to receive water discharged from the vaporization filter; and
a drain wall separating the first receiving portion and the second receiving portion from each other.
9. The air conditioner according to
wherein the first intake port and the second intake port are the same intake port.
10. The air conditioner according to
a first fan configured to cause the first air to flow through the first heat exchange channel; and
a second fan configured to cause the second air to flow through the second heat exchange channel,
wherein an output of the second fan is smaller than an output of the first fan.
11. The air conditioner according to
wherein the housing further includes:
an upper wall on which the first outlet port and the second outlet port are arranged, and
wherein the second outlet port is arranged at a position closer to the first side wall than the first outlet port is to the first side wall in a direction in which the first air flows through the first heat exchange channel.
12. The air conditioner according to
wherein the second outlet port is arranged at a position overlapping the first outlet port in a direction orthogonal to both a vertical direction and the direction in which the first air flows through the first heat exchange channel.
13. The air conditioner according to
a first fan configured to cause the first air to flow through a first channel, the first channel extending from the first intake port to the first outlet port, the first channel including the first heat exchange channel;
a second fan configured to cause the second air to flow through a second channel, the second channel extending from the second intake port to the second outlet port, the second channel including the second heat exchange channel; and
a fan motor configured to drive the first fan and the second fan,
wherein a rotational shaft of the fan motor extends in parallel to the direction in which the first air flows through the first heat exchange channel.
14. The air conditioner according to
a first tank configured to store water;
a second tank connected to the first tank, the second tank being configured to store water supplied from the first tank;
a check valve arranged on the second tank; and
an outlet piping connected to the second tank,
wherein one end of the outlet piping is connected to the second tank through the check valve, and
wherein an other end of the outlet piping is connected to the pump.
15. The air conditioner according to
an accommodating portion arranged inside the housing, the accommodating portion accommodating the second tank,
wherein the accommodating portion is arranged at a position closer to the first side wall than to a second side wall opposite the first side wall.