US20260164539A1
THROUGH GLASS VIA LOCAL STRESS REDUCTION
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Intel Corporation
Inventors
Hiroki Tanaka, Haobo Chen, Xiao Liu, Brandon Christian Marin, Kyle McElhinny, Bai Nie, Srinivas Venkata Ramanuja Pietambaram, Bohan Shan, Robert A. May, Jacob Vehonsky
Abstract
Recesses formed at the tops and bottoms of through glass via (TGV) metal regions during TGV formation can create glass-metal-air triple points. These triple points can be the source of cracks or other damage to a glass layer during thermal treatment in downstream processing due to the coefficient of thermal expansion mismatch between the TGV metal and the glass. To relieve stress at the triple points, the recesses can be filled with a conductive paste or a metal layer formed via electroless plating. Alternatively, during TGV formation, regions of low-modulus dielectric material can be formed where the triple points would otherwise be formed. The low-modulus dielectric material can provide local stress relief and mitigate the formation of glass layer damage in downstream processing.
Figures
Description
BACKGROUND
[0001]Glass substrates are a promising alternative to traditional organic substrates (e.g., printed circuit boards) due to their low flatness, and better thermal and mechanical stability, which can enable higher substrate interconnect densities. Through glass vias provide electrical connectivity between a component located on one side of a glass substrate to another component located on the opposite side of the glass substrate.
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0015]In some existing through glass vias (TGVs) formation processes, etching and polishing of the TGV metal after TGV metal plating can leave TGV regions with top and bottom surfaces that are recessed from top and bottom surfaces of the glass layer within which the TGVs are being formed. These recesses create triple points where the TGV metal, glass, and air meet. Due to the difference in the coefficients of thermal expansion between the TGV metal (typically copper) and the glass layer, downstream thermal treatment (e.g., annealing) causes expansion of the TGV metal along the surface of the glass layer, causing shear stress at the TGV-glass interface. This can cause cracks or other damage in the glass layer. The susceptibility of the glass layer to damage initiated at these triple points can increase at fine TGV pitches.
[0016]Disclosed herein are technologies to reduce the amount of stress local to where top and bottom surfaces of TGV metal regions meet a glass layer by filling the recesses at the top and bottom surfaces of the TGV metal regions that can be created after etching and polishing the TGV metal after TGV plating. The recesses are filled with conductive paste or metal plated via an electroless process. The conductive paste can comprise tin, or tin doped with one or more metals. The electroless copper can have grain sizes of less than one micron and the grain sizes of the bulk TGV regions can be in the range of one to ten microns. Alternatively, “lips” comprising low-modulus dielectric material are formed where TGV-glass-air triple points would otherwise be formed. Filling the recesses with conductive paste, doped tin, or forming low-modulus “lips” in place of metal-glass-air triple points can reduce local TGV stress and can alleviate the formation of cracks in the glass layer. This can increase the yield of glass substrates (or cores) that comprise TGVs, thereby reducing the overall cost of manufacturing these components.
[0017]In the following description, specific details are set forth, but embodiments of the technologies described herein may be practiced without these specific details. Well-known circuits, structures, and techniques have not been shown in detail to avoid obscuring an understanding of this description. Phrases such as “an embodiment,” “various embodiments,” “some embodiments,” and the like may include features, structures, or characteristics, but not every embodiment necessarily includes the particular features, structures, or characteristics.
[0018]Some embodiments may have some, all, or none of the features described for other embodiments. “First,” “second,” “third,” and the like describe a common object and indicate different instances of like objects being referred to. Such adjectives do not imply objects so described must be in a given sequence, either temporally or spatially, in ranking, or any other manner. “Connected” may indicate elements are in direct physical or electrical contact with each other and “coupled” may indicate elements co-operate or interact with each other, but they may or may not be in direct physical or electrical contact. Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments of the present disclosure, are synonymous.
[0019]Terms modified by the word “substantially” include arrangements, orientations, spacings, or positions that vary slightly from the meaning of the unmodified term. For example, a hole that is described as being substantially filled can contain voids, ends described as being substantially coincident with a surface includes ends that are not exactly flush with the surface but are coincident to within several microns of the surface, and cross-sections that are described as being substantially a particular shape (e.g., quarter circle) includes cross-sections that vary from a perfect version of the particular shape but still have the same general shape as the recited shape.
[0020]Reference is now made to the drawings, which are not necessarily drawn to scale, wherein similar or same numbers may be used to designate same or similar parts in different figures. The use of similar or same numbers in different figures does not mean all figures including similar or same numbers constitute a single or same embodiment. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
[0021]In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding thereof. It may be evident, however, that the novel embodiments can be practiced without these specific details. In other instances, well known structures and devices are shown in block diagram form in order to facilitate a description thereof. The intention is to cover all modifications, equivalents, and alternatives within the scope of the claims.
[0022]As used herein, the phrase “located on” in the context of a first layer or component located on a second layer or component refers to the first layer or component being directly physically attached to the second part or component (no layers or components between the first and second layers or components) or physically attached to the second layer or component with one or more intervening layers or components. For example, with reference to
[0023]As used herein, the term “adjacent” refers to layers or components that are in physical contact with each other. That is, there is no layer or component between the stated adjacent layers or components. For example, a layer X that is adjacent to a layer Y refers to a layer that is in physical contact with layer Y.
[0024]As used herein, the term “integrated circuit component” refers to a packaged or unpacked integrated circuit product. A packaged integrated circuit component comprises one or more integrated circuit dies mounted on a package substrate with the integrated circuit dies and package substrate encapsulated in a casing material, such as a metal, plastic, glass, or ceramic. In one example, a packaged integrated circuit component contains one or more processor units mounted on a substrate with an exterior surface of the substrate comprising a solder ball grid array (BGA). In one example of an unpackaged integrated circuit component, a single monolithic integrated circuit die comprises solder bumps attached to contacts on the die. The solder bumps allow the die to be directly attached to a printed circuit board. An integrated circuit component can comprise one or more of any computing system components described or referenced herein or any other computing system component, such as a processor unit (e.g., system-on-a-chip (SoC), processor core, graphics processor unit (GPU), accelerator, chipset processor), I/O controller, memory, or network interface controller.
[0025]As used herein, the phrase “electrically coupled” refers to the presence of one or more electrically conductive paths between components that are recited as being electrically coupled.
[0026]Certain terminology may also be used herein for the purpose of reference only, and thus are not intended to be limiting. For example, terms such as “upper,” “lower,” “above,” “below,” “bottom,” and “top” refer to directions in the Figures to which reference is made. Terms such as “front,” “back,” “rear,” and “side” describe the orientation and/or location of layers, components, portions of components, etc., within a consistent but arbitrary frame of reference, which is made clear by reference to the text and the associated Figures describing the layers, component, portions of components, etc. under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import.
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[0028]In any of the embodiments described herein, the layer of glass 104 can be an amorphous solid glass layer. In some embodiments, the layer of glass can comprise silica (comprising silicon dioxide (SiO2)), fused silica, aluminosilicate (comprising aluminum oxide (Al2O3) and silicon dioxide), borosilicate (comprising silicon dioxide and boron trioxide (B2O3)), or alumino-borosilicate (comprising aluminum oxide, silicon dioxide, and boron trioxide). In some embodiments, the layer of glass can comprise one or more of the following additives: aluminum oxide, boron trioxide, magnesium oxide (MgO), calcium oxide (CaO), strontium oxide (SrO), barium oxide (BaO), tin(IV) oxide (SnO2), nitrous oxide (Na2O), potassium oxide (K2O), diphosphorous trioxide (P2O3), zirconium dioxide (ZrO2), lithium oxide (Li2O), titanium, and zinc. In some embodiments, the layer of glass can comprise silicon and oxygen, as well as one or more of aluminum, boron, magnesium, calcium, barium, tin, sodium, potassium, strontium, phosphorous, zirconium, lithium, titanium, and zinc. In some embodiments, the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and at least five percent aluminum by weight. In some embodiments, the layer of glass does not include an organic adhesive or an organic material. For example, the layer of glass is not a substrate or a board comprising glass fibers and an epoxy binder, such as a printed circuit board (PCB) comprising multiple metal (or interconnect) layers separated from one another by layers of dielectric material (e.g., FR-4 or other fiberglass-reinforced epoxy laminate) and interconnected by electrically conductive vias.
[0029]In some embodiments, the glass layer has a thickness in the range of about 50 microns to about 1.4 millimeters. In some embodiments, the glass layer is or is part of a multi-layer glass substrate (a coreless substrate). Individual glass layers in a multi-layer glass substrate can have a thickness in the range of about 25 microns to about 50 microns. In some embodiments, a glass layer can have a length in the range of about 10 millimeters to about 250 millimeters on a side (e.g., can have an area in the range of about 10 mm×10 mm to about 250 m×250 mm). In some embodiments, the glass layer comprises a rectangular prism volume with sections or portions (e.g., through-glass vias) removed and filled with other metals (e.g., metal).
[0030]Various suitable techniques can be utilized during processing of the structure 100 (and any other structure comprising a glass layer with through glass vias described or referenced herein). For example, film deposition—such as depositing layers, filling portions of layers (e.g., removed portions), and filling via openings—may be performed using any suitable deposition techniques, including, for example, chemical vapor deposition (CVD), metalorganic chemical vapor deposition (MOCVD), molecular beam epitaxy (MBE), atomic layer deposition (ALD), sputtering and/or physical vapor deposition (PVD). Moreover, patterning and removal—such as interconnect patterning, forming via openings, and shaping—may be performed using any suitable techniques, such as lithography-based patterning/masking, etching, and/or chemical-mechanical planarization (CMP).
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[0036]In other embodiments, the layer 138 can be formed via electroless plating. In such embodiments, the grain structure of the layers 138 can have a grain structure that is different from the grain structure of the TGV metal regions 117 (or bulk TGV regions). For example, in some embodiments, the sizes of the grains in the layers 138 can be less than the sizes of the grains in the TGV metal regions 117. In other embodiments, a substantial portion (more than 90%) of the grains in the layers 138 have a size within a first range of a grain sizes and a substantial portion (more than 90%) of the grains in the TGV metal regions 117 have a size within a second range of grain sizes. In some embodiments, the first range of grain sizes can be non-overlapping with the second range of grain sizes. That is, the high end of the first range of grain sizes is less than the lower end of the second range of grain sizes. In some embodiments, there can be overlap between the first range of grain sizes and the second range of grain sizes (e.g., the high end of the first range of grain sizes is greater than the lower end of the second range of grain sizes by no more than 25%). In some embodiments, the size of the grains in the layers 138 can be less than about one micron and the size of the grains in the TGV metal regions can be in the range of about one micron to about ten microns. In embodiments where the layers 138 are formed via electroless plating, the layers 138 can comprise copper, nickel, palladium, gold, silver, or other suitable metal.
[0037]Together, a TGV metal region 117 and layers 138 adjacent to top and bottom surfaces 122 and 126 of the TGV metal region 117 provide a conductive path through the glass layer 104 from the top surface 110 to the bottom surface 114 of the glass 104 to form a through glass via 119.
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[0039]The pads 154 can be part of a first redistribution layer (RDL) that is part of a stack of RDLs that connect an integrated circuit component to TGVs 119. The pads 154 are optional. In some embodiments, an integrated circuit component can be attached to the structure without the use of pads 154. For example, conductive contacts (e.g., microbumps) of an integrated circuit component can be attached directly to the vias 146.
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[0046]The lips 223 as illustrated in
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[0049]The descriptions above for the elements and features of
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[0058]While
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[0064]The methods 600, 700, 800, and 900 can have more or fewer actions than shown. In some embodiments, multiple actions in these methods can be combined or individual actions can be split up into multiple actions.
[0065]The glass layers described herein can have any processor unit or integrated circuit component described or referenced herein attached to it, either directly or by one or more intervening routing layers, such as redistribution layers (RDLs). Any structure comprising a glass layer with TGVs (e.g., 100, 200, 300, 400) to which one or more integrated circuit components are attached can be referred to as a microelectronic assembly. The glass layers can also be attached to a printed circuit board. In some embodiments, one or more additional integrated circuit components or other components, such as a battery or antenna, can be attached to a printed circuit board to which a glass layer is attached. In some embodiments, the printed circuit board and the integrated circuit component can be located in a computing device that comprises a housing that encloses the printed circuit board and the glass layer.
[0066]It is to be understood that drawings illustrate idealized versions of structure cross-sections. In actual cross-sections, the lines, layers, and other elements illustrated in the drawings can have shapes that vary from those illustrated. For example, surfaces illustrated as planar possess undulations, bumps, or dishing features; sidewalls can have a taper to them; ninety-degree corners can be rounded; and lines, layers, and features can overlap more or less than illustrated.
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[0069]The integrated circuit device 1100 may include one or more device layers 1104 disposed on the die substrate 1102. The device layer 1104 may include features of one or more transistors 1140 (e.g., metal oxide semiconductor field-effect transistors (MOSFETs)) formed on the die substrate 1102. The transistors 1140 may include, for example, one or more source and/or drain (S/D) regions 1120, a gate 1122 to control current flow between the S/D regions 1120, and one or more S/D contacts 1124 to route electrical signals to/from the S/D regions 1120. The transistors 1140 may include additional features not depicted for the sake of clarity, such as device isolation regions, gate contacts, and the like. The transistors 1140 are not limited to the type and configuration depicted in
[0070]A transistor 1140 may include a gate 1122 formed of at least two layers, a gate dielectric and a gate electrode. The gate dielectric may include one layer or a stack of layers. The one or more layers may include silicon oxide, silicon dioxide, silicon carbide, and/or a high-k dielectric material.
[0071]The high-k dielectric material may include elements such as hafnium, silicon, oxygen, titanium, tantalum, lanthanum, aluminum, zirconium, barium, strontium, yttrium, lead, scandium, niobium, and zinc. Examples of high-k materials that may be used in the gate dielectric include, but are not limited to, hafnium oxide, hafnium silicon oxide, lanthanum oxide, lanthanum aluminum oxide, zirconium oxide, zirconium silicon oxide, tantalum oxide, titanium oxide, barium strontium titanium oxide, barium titanium oxide, strontium titanium oxide, yttrium oxide, aluminum oxide, lead scandium tantalum oxide, and lead zinc niobate. In some embodiments, an annealing process may be carried out on the gate dielectric to improve its quality when a high-k material is used.
[0072]The gate electrode may be formed on the gate dielectric and may include at least one p-type work function metal or n-type work function metal, depending on whether the transistor 1140 is to be a p-type metal oxide semiconductor (PMOS) or an n-type metal oxide semiconductor (NMOS) transistor. In some implementations, the gate electrode may consist of a stack of two or more metal layers, where one or more metal layers are work function metal layers and at least one metal layer is a fill metal layer. Further metal layers may be included for other purposes, such as a barrier layer.
[0073]For a PMOS transistor, metals that may be used for the gate electrode include, but are not limited to, ruthenium, palladium, platinum, cobalt, nickel, conductive metal oxides (e.g., ruthenium oxide), and any of the metals discussed below with reference to an NMOS transistor (e.g., for work function tuning). For an NMOS transistor, metals that may be used for the gate electrode include, but are not limited to, hafnium, zirconium, titanium, tantalum, aluminum, alloys of these metals, carbides of these metals (e.g., hafnium carbide, zirconium carbide, titanium carbide, tantalum carbide, and aluminum carbide), and any of the metals discussed above with reference to a PMOS transistor (e.g., for work function tuning).
[0074]In some embodiments, when viewed as a cross-section of the transistor 1140 along the source-channel-drain direction, the gate electrode may consist of a U-shaped structure that includes a bottom portion substantially parallel to the surface of the die substrate 1102 and two sidewall portions that are substantially perpendicular to the top surface of the die substrate 1102. In other embodiments, at least one of the metal layers that form the gate electrode may simply be a planar layer that is substantially parallel to the top surface of the die substrate 1102 and does not include sidewall portions substantially perpendicular to the top surface of the die substrate 1102. In other embodiments, the gate electrode may consist of a combination of U-shaped structures and planar, non-U-shaped structures. For example, the gate electrode may consist of one or more U-shaped metal layers formed atop one or more planar, non-U-shaped layers.
[0075]In some embodiments, a pair of sidewall spacers may be formed on opposing sides of the gate stack to bracket the gate stack. The sidewall spacers may be formed from materials such as silicon nitride, silicon oxide, silicon carbide, silicon nitride doped with carbon, and silicon oxynitride. Processes for forming sidewall spacers are well known in the art and generally include deposition and etching process steps. In some embodiments, a plurality of spacer pairs may be used; for instance, two pairs, three pairs, or four pairs of sidewall spacers may be formed on opposing sides of the gate stack.
[0076]The S/D regions 1120 may be formed within the die substrate 1102 adjacent to the gate 1122 of individual transistors 1140. The S/D regions 1120 may be formed using an implantation/diffusion process or an etching/deposition process, for example. In the former process, dopants such as boron, aluminum, antimony, phosphorous, or arsenic may be ion-implanted into the die substrate 1102 to form the S/D regions 1120. An annealing process that activates the dopants and causes them to diffuse farther into the die substrate 1102 may follow the ion-implantation process. In the latter process, the die substrate 1102 may first be etched to form recesses at the locations of the S/D regions 1120. An epitaxial deposition process may then be carried out to fill the recesses with material that is used to fabricate the S/D regions 1120. In some implementations, the S/D regions 1120 may be fabricated using a silicon alloy such as silicon germanium or silicon carbide. In some embodiments, the epitaxially deposited silicon alloy may be doped in situ with dopants such as boron, arsenic, or phosphorous. In some embodiments, the S/D regions 1120 may be formed using one or more alternate semiconductor materials such as germanium or a group III-V material or alloy. In further embodiments, one or more layers of metal and/or metal alloys may be used to form the S/D regions 1120.
[0077]Electrical signals, such as power and/or input/output (I/O) signals, may be routed to and/or from the devices (e.g., transistors 1140) of the device layer 1104 through one or more interconnect layers disposed on the device layer 1104 (illustrated in
[0078]The interconnect structures 1128 may be arranged within the interconnect layers 1106-1110 to route electrical signals according to a wide variety of designs; in particular, the arrangement is not limited to the particular configuration of interconnect structures 1128 depicted in
[0079]In some embodiments, the interconnect structures 1128 may include lines 1128a and/or vias 1128b filled with an electrically conductive material such as a metal. The lines 1128a may be arranged to route electrical signals in a direction of a plane that is substantially parallel with a surface of the die substrate 1102 upon which the device layer 1104 is formed. For example, the lines 1128a may route electrical signals in a direction in and out of the page and/or in a direction across the page from the perspective of
[0080]The interconnect layers 1106-1110 may include a dielectric material 1126 disposed between the interconnect structures 1128, as shown in
[0081]A first interconnect layer 1106 (referred to as Metal 1 or “M1”) may be formed directly on the device layer 1104. In some embodiments, the first interconnect layer 1106 may include lines 1128a and/or vias 1128b, as shown. The lines 1128a of the first interconnect layer 1106 may be coupled with contacts (e.g., the S/D contacts 1124) of the device layer 1104. The vias 1128b of the first interconnect layer 1106 may be coupled with the lines 1128a of a second interconnect layer 1108.
[0082]The second interconnect layer 1108 (referred to as Metal 2 or “M2”) may be formed directly on the first interconnect layer 1106. In some embodiments, the second interconnect layer 1108 may include via 1128b to couple the lines 1128 of the second interconnect layer 1108 with the lines 1128a of a third interconnect layer 1110. Although the lines 1128a and the vias 1128b are structurally delineated with a line within individual interconnect layers for the sake of clarity, the lines 1128a and the vias 1128b may be structurally and/or materially contiguous (e.g., simultaneously filled during a dual-damascene process) in some embodiments.
[0083]The third interconnect layer 1110 (referred to as Metal 3 or “M3”) (and additional interconnect layers, as desired) may be formed in succession on the second interconnect layer 1108 according to similar techniques and configurations described in connection with the second interconnect layer 1108 or the first interconnect layer 1106. In some embodiments, the interconnect layers that are “higher up” in the metallization stack 1119 in the integrated circuit device 1100 (i.e., farther away from the device layer 1104) may be thicker that the interconnect layers that are lower in the metallization stack 1119, with lines 1128a and vias 1128b in the higher interconnect layers being thicker than those in the lower interconnect layers.
[0084]The integrated circuit device 1100 may include a solder resist material 1134 (e.g., polyimide or similar material) and one or more conductive contacts 1136 formed on the interconnect layers 1106-1110. In
[0085]In some embodiments in which the integrated circuit device 1100 is a double-sided die, the integrated circuit device 1100 may include another metallization stack (not shown) on the opposite side of the device layer(s) 1104. This metallization stack may include multiple interconnect layers as discussed above with reference to the interconnect layers 1106-1110, to provide conductive pathways (e.g., including conductive lines and vias) between the device layer(s) 1104 and additional conductive contacts (not shown) on the opposite side of the integrated circuit device 1100 from the conductive contacts 1136. These additional conductive contacts may also serve as the pads (154, 254, 354, 454), as appropriate.
[0086]In other embodiments in which the integrated circuit device 1100 is a double-sided die, the integrated circuit device 1100 may include one or more through silicon vias (TSVs) through the die substrate 1102; these TSVs may make contact with the device layer(s) 1104, and may provide conductive pathways between the device layer(s) 1104 and additional conductive contacts (not shown) on the opposite side of the integrated circuit device 1100 from the conductive contacts 1136. These additional conductive contacts may serve as the pads (154, 254, 354, 454), as appropriate. In some embodiments, TSVs extending through the substrate can be used for routing power and ground signals from conductive contacts on the opposite side of the integrated circuit device 1100 from the conductive contacts 1136 to the transistors 1140 and any other components integrated into the die 1100, and the metallization stack 1119 can be used to route I/O signals from the conductive contacts 1136 to transistors 1140 and any other components integrated into the die 1100.
[0087]Multiple integrated circuit devices 1100 may be stacked with one or more TSVs in the individual stacked devices providing connection between one of the devices to any of the other devices in the stack. For example, one or more high-bandwidth memory (HBM) integrated circuit dies can be stacked on top of a base integrated circuit die and TSVs in the HBM dies can provide connection between the individual HBM and the base integrated circuit die. Conductive contacts can provide additional connections between adjacent integrated circuit dies in the stack. In some embodiments, the conductive contacts can be fine-pitch solder bumps (microbumps).
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[0089]In some embodiments, the circuit board 1202 may be a printed circuit board (PCB) including multiple metal (or interconnect) layers separated from one another by layers of dielectric material and interconnected by electrically conductive vias. The individual metal layers comprise conductive traces. Any one or more of the metal layers may be formed in a desired circuit pattern to route electrical signals (optionally in conjunction with other metal layers) between the components coupled to the circuit board 1202. In other embodiments, the circuit board 1202 may be a non-PCB substrate. In other embodiments, the circuit board 1302 can comprise any of the glass layers comprising TGVs disclosed herein.
[0090]The integrated circuit device assembly 1200 illustrated in
[0091]The package-on-interposer structure 1236 may include an integrated circuit component 1220 coupled to an interposer 1204 by coupling components 1218. The coupling components 1218 may take any suitable form for the application, such as the forms discussed above with reference to the coupling components 1216. Although a single integrated circuit component 1220 is shown in
[0092]The integrated circuit component 1220 may be a packaged or unpacked integrated circuit product that includes one or more integrated circuit dies (e.g., the die 1002 of
[0093]In embodiments where the integrated circuit component 1220 comprises multiple integrated circuit dies, they dies can be of the same type (a homogeneous multi-die integrated circuit component) or of two or more different types (a heterogeneous multi-die integrated circuit component). A multi-die integrated circuit component can be referred to as a multi-chip package (MCP) or multi-chip module (MCM).
[0094]In addition to comprising one or more processor units, the integrated circuit component 1220 can comprise additional components, such as embedded DRAM, stacked high bandwidth memory (HBM), shared cache memories, input/output (I/O) controllers, or memory controllers. Any of these additional components can be located on the same integrated circuit die as a processor unit, or on one or more integrated circuit dies separate from the integrated circuit dies comprising the processor units. These separate integrated circuit dies can be referred to as “chiplets”. In embodiments where an integrated circuit component comprises multiple integrated circuit dies, interconnections between dies can be provided by the package substrate, one or more silicon interposers, one or more silicon bridges embedded in the package substrate (such as Intel® embedded multi-die interconnect bridges (EMIBs)), or combinations thereof.
[0095]Generally, the interposer 1204 may spread connections to a wider pitch or reroute a connection to a different connection. For example, the interposer 1204 may couple the integrated circuit component 1220 to a set of ball grid array (BGA) conductive contacts of the coupling components 1216 for coupling to the circuit board 1202. In the embodiment illustrated in
[0096]In some embodiments, the interposer 1204 may be formed as a PCB, including multiple metal layers separated from one another by layers of dielectric material and interconnected by electrically conductive vias. In some embodiments, the interposer 1204 may be formed of an epoxy resin, a fiberglass-reinforced epoxy resin, an epoxy resin with inorganic fillers, a ceramic material, or a polymer material such as polyimide. In some embodiments, the interposer 1204 may be formed of alternate rigid or flexible materials that may include the same materials described above for use in a semiconductor substrate, such as silicon, germanium, and other group III-V and group IV materials. The interposer 1204 may include metal interconnects 1208 and vias 1210, including but not limited to through-hole vias 1210-1 (that extend from a first face 1250 of the interposer 1204 to a second face 1254 of the interposer 1204), blind vias 1210-2 (that extend from the first or second faces 1250 or 1254 of the interposer 1204 to an internal metal layer), and buried vias 1210-3 (that connect internal metal layers).
[0097]In some embodiments, the interposer 1204 can comprise a silicon interposer. Through silicon vias (TSV) extending through the silicon interposer can connect connections on a first face of a silicon interposer to an opposing second face of the silicon interposer. In some embodiments, the interposer 1304 can comprise a glass layer comprising through glass vias. In some embodiments, an interposer 1204 comprising a silicon interposer or a glass layer can further comprise one or more routing layers, such as redistribution layers (RDLs) to route connections on a first face of the interposer 1204 to an opposing second face of the interposer 1204. These routing layers can be located on either of both faces of the interposer 1304.
[0098]The interposer 1204 may further include embedded devices 1214, including both passive and active devices. Such devices may include, but are not limited to, capacitors, decoupling capacitors, resistors, inductors, fuses, diodes, transformers, sensors, electrostatic discharge (ESD) devices, and memory devices. More complex devices such as radio frequency devices, power amplifiers, power management devices, antennas, arrays, sensors, and microelectromechanical systems (MEMS) devices may also be formed on the interposer 1204. The package-on-interposer structure 1236 may take the form of any of the package-on-interposer structures known in the art. In embodiments where the interposer is a non-printed circuit board
[0099]The integrated circuit device assembly 1200 may include an integrated circuit component 1224 coupled to the first face 1240 of the circuit board 1202 by coupling components 1222. The coupling components 1222 may take the form of any of the embodiments discussed above with reference to the coupling components 1216, and the integrated circuit component 1224 may take the form of any of the embodiments discussed above with reference to the integrated circuit component 1220.
[0100]The integrated circuit device assembly 1200 illustrated in
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[0102]Additionally, in various embodiments, the electrical device 1300 may not include one or more of the components illustrated in
[0103]The electrical device 1300 may include one or more processor units 1302 (e.g., one or more processor units). As used herein, the terms “processor unit”, “processing unit” or “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory. The processor unit 1302 may include one or more digital signal processors (DSPs), application-specific integrated circuits (ASICs), central processing units (CPUs), graphics processing units (GPUs), general-purpose GPUs (GPGPUs), accelerated processing units (APUs), field-programmable gate arrays (FPGAs), neural network processing units (NPUs), data processor units (DPUs), accelerators (e.g., graphics accelerator, compression accelerator, artificial intelligence accelerator), controller cryptoprocessors (specialized processors that execute cryptographic algorithms within hardware), server processors, controllers, or any other suitable type of processor units. As such, the processor unit can be referred to as an XPU (or xPU).
[0104]The electrical device 1300 may include a memory 1304, which may itself include one or more memory devices such as volatile memory (e.g., dynamic random access memory (DRAM), static random-access memory (SRAM)), non-volatile memory (e.g., read-only memory (ROM), flash memory, chalcogenide-based phase-change non-voltage memories), solid state memory, and/or a hard drive. In some embodiments, the memory 1304 may include memory that is located on the same integrated circuit die as the processor unit 1302. This memory may be used as cache memory (e.g., Level 1 (L1), Level 2 (L2), Level 3 (L3), Level 4 (L4), Last Level Cache (LLC)) and may include embedded dynamic random-access memory (eDRAM) or spin transfer torque magnetic random-access memory (STT-MRAM).
[0105]In some embodiments, the electrical device 1300 can comprise one or more processor units 1302 that are heterogeneous or asymmetric to another processor unit 1302 in the electrical device 1300. There can be a variety of differences between the processing units 1302 in a system in terms of a spectrum of metrics of merit including architectural, microarchitectural, thermal, power consumption characteristics, and the like. These differences can effectively manifest themselves as asymmetry and heterogeneity among the processor units 1302 in the electrical device 1300.
[0106]In some embodiments, the electrical device 1300 may include a communication component 1312 (e.g., one or more communication components). For example, the communication component 1312 can manage wireless communications for the transfer of data to and from the electrical device 1300. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a nonsolid medium. The term “wireless” does not imply that the associated devices do not contain any wires, although in some embodiments they might not.
[0107]The communication component 1312 may implement any of a number of wireless standards or protocols, including but not limited to Institute for Electrical and Electronic Engineers (IEEE) standards including Wi-Fi (IEEE 802.11 family), IEEE 802.16 standards (e.g., IEEE 802.16-2005 Amendment), Long-Term Evolution (LTE) project along with any amendments, updates, and/or revisions (e.g., advanced LTE project, ultra mobile broadband (UMB) project (also referred to as “3GPP2”), etc.). IEEE 802.16 compatible Broadband Wireless Access (BWA) networks are generally referred to as WiMAX networks, an acronym that stands for Worldwide Interoperability for Microwave Access, which is a certification mark for products that pass conformity and interoperability tests for the IEEE 802.16 standards. The communication component 1312 may operate in accordance with a Global System for Mobile Communication (GSM), General Packet Radio Service (GPRS), Universal Mobile Telecommunications System (UMTS), High Speed Packet Access (HSPA), Evolved HSPA (E-HSPA), or LTE network. The communication component 1312 may operate in accordance with Enhanced Data for GSM Evolution (EDGE), GSM EDGE Radio Access Network (GERAN), Universal Terrestrial Radio Access Network (UTRAN), or Evolved UTRAN (E-UTRAN). The communication component 1312 may operate in accordance with Code Division Multiple Access (CDMA), Time Division Multiple Access (TDMA), Digital Enhanced Cordless Telecommunications (DECT), Evolution-Data Optimized (EV-DO), and derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The communication component 1312 may operate in accordance with other wireless protocols in other embodiments. The electrical device 1300 may include an antenna to facilitate wireless communications and/or to receive other wireless communications (such as AM or FM radio transmissions).
[0108]In some embodiments, the communication component 1312 may manage wired communications, such as electrical, optical, or any other suitable communication protocols (e.g., IEEE 802.3 Ethernet standards). As noted above, the communication component 1312 may include multiple communication components. For instance, a first communication component 1312 may be dedicated to shorter-range wireless communications such as Wi-Fi or Bluetooth, and a second communication component 1312 may be dedicated to longer-range wireless communications such as global positioning system (GPS), EDGE, GPRS, CDMA, WiMAX, LTE, EV-DO, or others. In some embodiments, a first communication component 1312 may be dedicated to wireless communications, and a second communication component 1312 may be dedicated to wired communications.
[0109]The electrical device 1300 may include battery/power circuitry 1314. The battery/power circuitry 1314 may include one or more energy storage devices (e.g., batteries or capacitors) and/or circuitry for coupling components of the electrical device 1300 to an energy source separate from the electrical device 1300 (e.g., AC line power).
[0110]The electrical device 1300 may include a display device 1306 (or corresponding interface circuitry, as discussed above). The display device 1306 may include one or more embedded or wired or wirelessly connected external visual indicators, such as a heads-up display, a computer monitor, a projector, a touchscreen display, a liquid crystal display (LCD), a light-emitting diode display, or a flat panel display.
[0111]The electrical device 1300 may include an audio output device 1308 (or corresponding interface circuitry, as discussed above). The audio output device 1308 may include any embedded or wired or wirelessly connected external device that generates an audible indicator, such speakers, headsets, or earbuds.
[0112]The electrical device 1300 may include an audio input device 1318 (or corresponding interface circuitry, as discussed above). The audio input device 1318 may include any embedded or wired or wirelessly connected device that generates a signal representative of a sound, such as microphones, microphone arrays, or digital instruments (e.g., instruments having a musical instrument digital interface (MIDI) output). The electrical device 1300 may include a Global Navigation Satellite System (GNSS) device 1316 (or corresponding interface circuitry, as discussed above), such as a Global Positioning System (GPS) device. The GNSS device 1316 may be in communication with a satellite-based system and may determine a geolocation of the electrical device 1300 based on information received from one or more GNSS satellites, as known in the art.
[0113]The electrical device 1300 may include an other output device 1310 (or corresponding interface circuitry, as discussed above). Examples of the other output device 1310 may include an audio codec, a video codec, a printer, a wired or wireless transmitter for providing information to other devices, or an additional storage device.
[0114]The electrical device 1300 may include an other input device 1320 (or corresponding interface circuitry, as discussed above). Examples of the other input device 1320 may include an accelerometer, a gyroscope, a compass, an image capture device (e.g., monoscopic or stereoscopic camera), a trackball, a trackpad, a touchpad, a keyboard, a cursor control device such as a mouse, a stylus, a touchscreen, proximity sensor, microphone, a bar code reader, a Quick Response (QR) code reader, electrocardiogram (ECG) sensor, PPG (photoplethysmogram) sensor, galvanic skin response sensor, any other sensor, or a radio frequency identification (RFID) reader.
[0115]The electrical device 1300 may have any desired form factor, such as a hand-held or mobile electrical device (e.g., a cell phone, a smart phone, a mobile internet device, a music player, a tablet computer, a laptop computer, a 2-in-1 convertible computer, a portable all-in-one computer, a netbook computer, an ultrabook computer, a personal digital assistant (PDA), an ultra-mobile personal computer, a portable gaming console, etc.), a desktop electrical device, a server, a rack-level computing solution (e.g., blade, tray or sled computing systems), a workstation or other networked computing component, a printer, a scanner, a monitor, a set-top box, an entertainment control unit, a stationary gaming console, smart television, a vehicle control unit, a digital camera, a digital video recorder, a wearable electrical device or an embedded computing system (e.g., computing systems that are part of a vehicle, smart home appliance, consumer electronics product or equipment, manufacturing equipment). In some embodiments, the electrical device 1300 may be any other electronic device that processes data. In some embodiments, the electrical device 1300 may comprise multiple discrete physical components. Given the range of devices that the electrical device 1300 can be manifested as in various embodiments, in some embodiments, the electrical device 1300 can be referred to as a computing device or a computing system.
[0116]As used in this application and the claims, a list of items joined by the term “and/or” can mean any combination of the listed items. For example, the phrase “A, B and/or C” can mean A; B; C; A and B; A and C; B and C; or A, B and C. As used in this application and the claims, a list of items joined by the term “at least one of” can mean any combination of the listed terms. For example, the phrase “at least one of A, B or C” can mean A; B; C; A and B; A and C; B and C; or A, B, and C. Moreover, as used in this application and the claims, a list of items joined by the term “one or more of” can mean any combination of the listed terms. For example, the phrase “one or more of A, B and C” can mean A; B; C; A and B; A and C; B and C; or A, B, and C.
[0117]As used in this application and the claims, the phrase “individual of” or “respective of” following by a list of items recited or stated as having a trait, feature, etc. means that all of the items in the list possess the stated or recited trait, feature, etc. For example, the phrase “individual of A, B, or C, comprise a sidewall” or “respective of A, B, or C, comprise a sidewall” means that A comprises a sidewall, B comprises sidewall, and C comprises a sidewall.
[0118]The disclosed methods, apparatuses, and systems are not to be construed as limiting in any way. Instead, the present disclosure is directed toward all novel and nonobvious features and aspects of the various disclosed embodiments, alone and in various combinations and subcombinations with one another. The disclosed methods, apparatuses, and systems are not limited to any specific aspect or feature or combination thereof, nor do the disclosed embodiments require that any one or more specific advantages be present or problems be solved.
[0119]Theories of operation, scientific principles, or other theoretical descriptions presented herein in reference to the apparatuses or methods of this disclosure have been provided for the purposes of better understanding and are not intended to be limiting in scope. The apparatuses and methods in the appended claims are not limited to those apparatuses and methods that function in the manner described by such theories of operation.
[0120]Although the operations of some of the disclosed methods are described in a particular, sequential order for convenient presentation, it is to be understood that this manner of description encompasses rearrangement, unless a particular ordering is required by specific language set forth herein. For example, operations described sequentially may in some cases be rearranged or performed concurrently. Moreover, for the sake of simplicity, the attached figures may not show the various ways in which the disclosed methods can be used in conjunction with other methods.
[0121]The following examples pertain to additional embodiments of technologies disclosed herein.
[0122]Example A1 is an apparatus, comprising: a layer of glass; and a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass, wherein a first metal substantially fills a first region of the through-hole to within a first distance from the top surface of the layer of glass and to within a second distance from the bottom surface of the layer of glass, wherein a second metal substantially fills a second region of the through-hole located between a top surface of the first region and the top surface of the layer of glass, and wherein the second metal substantially fills a third region of the through-hole located between the bottom surface of the first region and the bottom surface of the layer of glass.
[0123]Example A2 includes the apparatus of Example A1, wherein the second metal is tin.
[0124]Example A3 includes the apparatus of Example A1, wherein the second region and the third region further comprise silver, copper, nickel, antimony, indium, palladium, or bismuth.
[0125]Example A4 includes the apparatus of Example A1, wherein the second region and the third region comprise a paste comprising the second metal.
[0126]Example A5 includes the apparatus of any one of Examples A1-A4, wherein the layer of glass comprises: silicon; oxygen; and one or more of aluminum, boron, magnesium, calcium, barium, tin, sodium, potassium, strontium, phosphorous, zirconium, lithium, titanium, and zinc.
[0127]Example A6 includes the apparatus of any one of Examples A1-A4, wherein the layer of glass comprises aluminosilicate glass, borosilicate glass, alumino-borosilicate glass, silica, or fused silica.
[0128]Example A7 includes the apparatus of any one of Examples A1-A4, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0129]Example A8 includes the apparatus of any one of Examples A1-A4, wherein the layer of glass does not include an organic adhesive or an organic material.
[0130]Example A9 includes the apparatus of any one of Examples A1-A4, wherein the layer of glass is amorphous.
[0131]Example A9.1 includes the apparatus of any one of Examples A1-A4, wherein the layer of glass is solid and has a rectangular shape in plan view.
[0132]Example A10 is an apparatus, comprising: a layer of glass; and a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass, wherein a first metal substantially fills a first region of the through-hole to within a first distance from the top surface of the layer of glass and to within a second distance from the bottom surface of the layer of glass, wherein a substantial portion of grains of the first region have a size within a first range of grain sizes; wherein a second metal substantially fills a second region of the through-hole located between a top surface of the first metal and the top surface of the layer of glass, wherein the second metal substantially fills a third region of the through-hole located between the bottom surface of the first metal and the bottom surface of the layer of glass, wherein a substantial portion of grains of the second region and the third region are within a second range of grain sizes, wherein a lower end of the first range of grain sizes is greater than a higher end of the second range of grain sizes.
[0133]Example A11 includes the apparatus of Example A10 wherein the first range of grain sizes is about one micron to ten microns and the second range of grain sizes is less than about one micron.
[0134]Example A12 includes the apparatus of Example A10 or 11, wherein the second metal comprises is copper.
[0135]Example A13 includes the apparatus of Example A10 or 11, wherein the second metal comprises is nickel, palladium, gold, or silver.
[0136]Example A14 includes the apparatus of any one of Examples A10-A13, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0137]Example A15 includes the apparatus of any one of Examples A10-A13, wherein the layer of glass does not include an organic adhesive or an organic material.
[0138]Example A16 includes the apparatus of any one of Examples A10-A15, wherein the layer of glass is amorphous.
[0139]Example A17 includes the apparatus of any one of Examples A10-A16, wherein the layer of glass is a solid glass layer and has a rectangular shape in plan view.
[0140]Example A17.1 includes the apparatus of any one of Examples A10-A16, wherein the layer of glass comprises silicon, oxygen, and aluminum.
[0141]Example A18 includes the apparatus of any one of Examples A1-A17, where the first metal is copper.
[0142]Example A19 includes the apparatus of any one of Examples A1-A17, where the first metal is nickel, tungsten, molybdenum, platinum, gold, silver, or aluminum.
[0143]Example A20 includes the apparatus of any one of Examples A1-A19, further comprising: a first layer comprising a third metal, the first layer located on a sidewall of the through-hole, a top end of the first layer substantially coincident with the top surface of the first region, a bottom end of the first layer substantially coincident with the bottom surface of the first region; and a second layer comprising a fourth metal, the second layer located on the first layer and between the first layer and the first region, a top end of the second layer substantially coincident with the top surface of the first region, a bottom end of the second layer substantially coincident with the bottom surface of the first region.
[0144]Example A21 includes the apparatus of Example A20, wherein the first layer comprises titanium and the second layer comprises copper.
[0145]Example A22 includes the apparatus of Example A20, wherein the first layer comprises titanium and the second layer comprises silver or gold.
[0146]Example A23 includes the apparatus of any one of Examples A1-A20, further comprising: a first layer comprising silicon and nitrogen located on the top surface of the layer of glass, the first layer comprising a first opening over the first region; and a second layer comprising a dielectric material located on the first layer, wherein the second layer comprises a second opening over the first region.
[0147]Example A24 includes the apparatus of Example A23, wherein the dielectric material comprises carbon and nitrogen.
[0148]Example A25 includes the apparatus of Example A23, wherein the dielectric material comprises Ajinomoto Build-Up Film.
[0149]Example A26 includes the apparatus of any one of Examples A23-A25, wherein the dielectric material comprises polymers comprising carbon and oxygen.
[0150]Example A27 includes the apparatus of any Example A26, wherein the dielectric material further comprises silicon.
[0151]Example A28 includes the apparatus of any one of Examples A23-A25, further comprising a third layer comprising a third metal, the third layer substantially filling the first opening and the second opening.
[0152]Example A29 includes the apparatus any one of Examples A28, wherein the third metal is copper.
[0153]Example A30 includes the apparatus of any one of Examples A28, wherein the third metal is silver, gold, nickel, tungsten, cobalt, or aluminum.
[0154]Example A31 is a device comprising: a layer of glass; a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass, wherein a first metal substantially fills a first region of the through-hole to within a first distance from the top surface of the layer of glass and to within a second distance from the bottom surface of the layer of glass, wherein a second metal substantially fills a second region of the through-hole located between a top surface of the first region and the top surface of the layer of glass, and wherein the second metal substantially fills a third region of the through-hole located between the bottom surface of the first region and the bottom surface of the layer of glass; and an integrated circuit component located on the top surface of the layer of glass, a conductive contact of the integrated circuit component electrically coupled to the first region.
[0155]Example A32 includes the device of Example A31, wherein the second metal is tin.
[0156]Example A33 includes the device of Example A31, wherein the second region and the third region further comprise silver, copper, nickel, antimony, indium, palladium, or bismuth.
[0157]Example A34 includes the device of Example A31, wherein the second region and the third region comprise a paste comprising the second metal.
[0158]Example A35 includes the device of any one of Examples A31-A34, wherein the layer of glass does not include an organic adhesive or an organic material.
[0159]Example A36 includes the device of any one of Examples A31-A35, wherein the layer of glass is amorphous.
[0160]Example A37 includes the device of any one of Examples A31-A36, wherein the layer of glass is a solid glass layer and has a rectangular shape in plan view.
[0161]Example A38 is a device, comprising: a layer of glass comprising silicon, oxygen, and aluminum; a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass, wherein a first metal substantially fills a first region of the through-hole to within a first distance from the top surface of the layer of glass and to within a second distance from the bottom surface of the layer of glass, wherein a substantial portion of grains of the first region have a size within a first range of grain sizes; wherein a second metal substantially fills a second region of the through-hole located between a top surface of the first metal and the top surface of the layer of glass, wherein the second metal substantially fills a third region of the through-hole located between the bottom surface of the first metal and the bottom surface of the layer of glass, wherein a substantial portion of grains of the second region and the third region are within a second range of grain sizes, wherein a lower end of the first range of grain sizes is greater than a higher end of the second range of grain sizes; and an integrated circuit component located on the top surface of the layer of glass, a conductive contact of the integrated circuit component electrically coupled to the first region.
[0162]Example A39 includes the device of Example A38, wherein the first range of grain sizes covers grains is about one micron to ten microns and the second range of grain sizes is about less than one micron.
[0163]Example A40 includes the device of Example A38 or A39, wherein the second metal comprises is copper, nickel, palladium, or gold.
[0164]Example A41 includes the device of any one of Examples A38-A40, wherein the layer of glass comprises: silicon; oxygen; and one or more of aluminum, boron, magnesium, calcium, barium, tin, sodium, potassium, strontium, phosphorous, zirconium, lithium, titanium, and zinc.
[0165]Example A42 includes the device of any one of Examples A38-A40, wherein the layer of glass comprises aluminosilicate glass, borosilicate glass, alumino-borosilicate glass, silica, or fused silica.
[0166]Example A43 includes the device of any one of Examples A38-A40, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0167]Example A44 includes the device of any one of Examples A38-A43, wherein the layer of glass is amorphous.
[0168]Example A45 includes the device of any one of Examples A38-A44, wherein the layer of glass is a solid glass layer and has a rectangular shape in plan view.
[0169]Example A45 includes the device of any one of Examples A38-A44, wherein the layer of glass comprises silicon, oxygen, and aluminum.
[0170]Example A46 includes the device of any one of Examples A38-A45, wherein the integrated circuit component is a first integrated circuit component, the device further comprising a second integrated circuit component located on the bottom surface of the layer of glass, the second integrated circuit component electrically coupled to the first region.
[0171]Example A47 includes the device of any one of Examples A38-A46, further comprising a printed circuit board, the layer of glass located on the printed circuit board, a conductive contact of the printed circuit board electrically coupled to the first region.
[0172]Example A48 includes the device of Example A47 wherein the device further comprises a battery and/or an antenna located on the printed circuit board.
[0173]Example A49 is a method comprising: forming a structure, comprising: forming a through-hole in a layer of glass, wherein the through-hole extends from a top surface of the layer of glass to a bottom surface of the layer of glass; forming a seed layer on a sidewall of the through-hole, the top surface of the layer of glass, and the bottom surface of the layer of glass; and plating the seed layer with a first metal, wherein the through-hole is substantially filled with the first metal as a result of plating and a substantial portion of grains of the first metal have a size within a first range of sizes; etching and planarizing the structure, wherein, etching and planarizing leaves a first region of the first metal that substantially fills the through-hole, a first recess in the through-hole at the top surface of the first region, and a second recess in the through-hole at the bottom surface of the first region; substantially filling the first recess with a first layer comprising tin; and substantially filling the second recess with a second layer comprising tin.
[0174]Example A50 includes the method of Example A49, wherein the first layer and the second layer further comprise silver, copper, nickel, antimony, indium, palladium, or bismuth.
[0175]Example A51 includes the method of Example A49, wherein the first layer and the second layer comprise a tin-based paste.
[0176]Example A52 includes the method of any one of Examples A49-A51, wherein the layer of glass comprises silicon, oxygen, and one or more of aluminum, boron, magnesium, calcium, barium, tin, sodium, potassium, strontium, phosphorous, zirconium, lithium, titanium, and zinc.
[0177]Example A53 includes the method of any one of Examples A49-A51, wherein the layer of glass comprises aluminosilicate glass, borosilicate glass, alumino-borosilicate glass, silica, or fused silica.
[0178]Example A54 includes the method of any one of Examples A49-A51, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0179]Example A55 includes the method of any one of Examples A49-A51, wherein the layer of glass does not include an organic adhesive or an organic material.
[0180]Example A56 includes the method of any one of Examples A49-A55, wherein the layer of glass is amorphous.
[0181]Example A56.1 includes the method of any one of Examples A49-A55, wherein the layer of glass is solid and has a rectangular shape in plan view.
[0182]Example A57 is a method comprising: forming a structure, comprising: forming a through-hole in a layer of glass comprising silicon, oxygen, and aluminum, wherein the through-hole extends from a top surface of the layer of glass to a bottom surface of the layer of glass; forming a seed layer on a sidewall of the through-hole, the top surface of the layer of glass, and the bottom surface of the layer of glass; and plating the seed layer with a first metal, wherein the through-hole is substantially filled with the first metal as a result of plating and a substantial portion of grains of the first metal have a size within a first range of grain sizes; etching and planarizing the structure, wherein, etching and planarizing leaves a first region of the first metal that substantially fills the through-hole, a first recess in the through-hole at the top surface of the first region, and a second recess in the through-hole at the bottom surface of the first region, wherein a substantial portion of grains of the first recess and the second recess have a size within a second range of grain sizes; substantially filling, via electroless plating, the first recess with a second metal; and substantially filling, via electroless plating, the second recess with a second metal.
[0183]Example A58 includes the method of Example A57, wherein, as a result of etching and planarizing, a top end of the seed layer is substantially coincident with a top surface of the first region and a bottom end of the seed layer is substantially coincident with a bottom surface of the first region.
[0184]Example A59 includes the method of any one of Examples A57-A58 wherein the first range of grain sizes is about one micron to ten microns and the second range of grain sizes covers grain size is less than about one micron.
[0185]Example A60 includes the method of Example A57-A59, wherein the second metal comprises is copper.
[0186]Example A61 includes the method of Example A57-A59, wherein the second metal comprises is nickel, palladium, gold, or silver.
[0187]Example A62 includes the method of any one of Examples A57-A59, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0188]Example A63 includes the method of any one of Examples A57-A62, wherein the layer of glass does not include an organic adhesive or an organic material.
[0189]Example A64 includes the method of any one of Examples A57-A63, wherein the layer of glass is amorphous.
[0190]Example A64 includes the method of any one of Examples A57-A63, wherein the layer of glass comprises silicon, oxygen, and aluminum.
[0191]Example A65 includes the method of any one of Examples A49-A64, where the first metal is copper.
[0192]Example A66 includes the method of any one of Examples A49-A64, where the first metal is nickel, tungsten, molybdenum, platinum, gold, silver, or aluminum.
[0193]Example A67 includes the method of any one of Examples A49-A66, wherein forming the seed layer comprising: forming a third layer comprising a third metal, the third layer located on a sidewall of the through-hole, a top end of the third layer substantially coincident with the top surface of the first region, a bottom end of the third layer substantially coincident with the bottom surface of the first region; and forming a fourth layer comprising a fourth metal, the fourth layer located on the third layer and between the third layer and the first region, a top end of the fourth layer substantially coincident with the top surface of the first region, a bottom end of the fourth layer substantially coincident with the bottom surface of the first region.
[0194]Example A68 includes the method of Example A67, wherein the fourth layer comprises titanium and the third layer comprises copper.
[0195]Example A69 includes the method of Example A67, wherein the fourth layer comprises titanium and the third layer comprises silver or gold.
[0196]Example A70 is an apparatus comprising: a layer of glass; a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass; wherein a first metal substantially fills a first region of the through-hole to within a first distance from the top surface of the layer of glass; and a first stress relieving means to reduce stress in the layer of glass where the layer of glass meets a top surface of the first region.
[0197]Example A71 includes the apparatus of Example A70, wherein the layer of glass comprises aluminosilicate glass, borosilicate glass, alumino-borosilicate glass, silica, or fused silica.
[0198]Example A72 includes the apparatus of Example A70, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0199]Example A73 includes the apparatus of Example A70, wherein the layer of glass does not include an organic adhesive or an organic material.
[0200]Example A74 includes the apparatus of any one of Examples A70-A73, wherein the layer of glass is amorphous.
[0201]Example A75 includes the apparatus of Example A70-A74, wherein the layer of glass is solid and has a rectangular shape in plan view.
[0202]Example A76 includes the apparatus or device of any one of Examples A1-A48, wherein the layer of glass has a thickness in a range of about 50 microns to about 1.4 millimeters, a first length in a range of about 10 millimeters to about 250 millimeters, and a second length in a range of about 10 millimeters to about 250 millimeters, the first length perpendicular to the second length.
[0203]Example A77 includes the apparatus or device any one of Examples A1-A48, wherein the layer of glass comprises a rectangular prism volume.
[0204]Example A78 includes the apparatus or device any one of Examples A1-A48, wherein the layer of glass comprises a rectangular prism volume having a first side and a second side perpendicular to the first side, the first side having a length in a range of 10 millimeters to about 250 millimeters and the second side having a length in a range of about 10 millimeters to about 250 millimeters.
[0205]Example B1 is an apparatus, comprising: a layer of glass; and a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass; wherein a first metal substantially fills a first region of the through-hole; wherein a second region of the through-hole comprises a dielectric material, wherein a top surface of the first region of the through-hole has a first perimeter and the through-hole has a second perimeter at the top surface of the layer of glass, the second region of the through-hole having a top surface located between the first perimeter of the first region of the through-hole, the second region of the through-hole extending into the through-hole a maximum distance of less than 10% of a height of the glass layer; wherein a third region of the through-hole comprises the dielectric material, wherein a bottom surface of the first region of the through-hole has a third perimeter and the through-hole has a fourth perimeter at the bottom surface of the layer of glass, the third region of the through-hole having a bottom surface located between the third perimeter of the first region of the through-hole and fourth perimeter, the third region extending into the through-hole a maximum distance of less than 10% of the height of the glass layer.
[0206]Example B2 includes the apparatus of Example B1, wherein the second region of the through-hole and the third region of the through-hole have an annular or rounded rectangular shape in plan view.
[0207]Example B3 includes the apparatus of Example B1 or B2, wherein a first thickness of the second region of the through-hole at an inner perimeter of the second region of the through-hole is greater than a second thickness of the second region of the through-hole at an outer perimeter of the second region of the through-hole.
[0208]Example B4 includes the apparatus of any one of Examples B1-B3, wherein the second region of the through-hole and the third region of the through-hole have a substantially triangular cross-sectional shape.
[0209]Example B5 includes the apparatus of any one of Examples B1-B3, wherein the second region of the through-hole and the third region of the through-hole have a substantially quarter-circle cross-sectional shape.
[0210]Example B6 includes the apparatus of any one of Examples B1-B5, wherein the layer of glass comprises: silicon; oxygen; and one or more of aluminum, boron, magnesium, calcium, barium, tin, sodium, potassium, strontium, phosphorous, zirconium, lithium, titanium, and zinc.
[0211]Example B7 includes the apparatus of any one of Examples B1-B5, wherein the layer of glass comprises aluminosilicate glass, borosilicate glass, alumino-borosilicate glass, silica, or fused silica.
[0212]Example B8 includes the apparatus of any one of Examples B1-B5, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0213]Example B9 includes the apparatus of any one of Examples B1-B8, wherein the layer of glass does not include an organic adhesive or an organic material.
[0214]Example B10 includes the apparatus of any one of Examples B1-B9, wherein the layer of glass is amorphous.
[0215]Example B11 includes the apparatus of any one of Examples B1-B10, wherein the dielectric material is a first dielectric material, the apparatus further comprising: a first layer comprising silicon and nitrogen, the first layer located on the top surface of the layer of glass, the first layer comprising a first opening over the first region; and a second layer comprising a second dielectric material, the second layer located on the first layer, wherein the second layer comprises a second opening over the first region.
[0216]Example B12 includes the apparatus of Example B11, wherein the second dielectric material comprises carbon and nitrogen.
[0217]Example B13 includes the apparatus of Example B11, wherein the second dielectric material comprises polymers comprising carbon and oxygen.
[0218]Example B14 includes the apparatus of Example B13, wherein the second dielectric material further comprises silicon.
[0219]Example B15 includes the apparatus of any one of Examples B11-B14, further comprising a third layer comprising a second metal, the third layer substantially filling the first opening and the second opening.
[0220]Example B16 includes the apparatus of any one of Examples B1-B10, further comprising: a first layer located on a sidewall of the through-hole, the first layer comprising a second metal; and a second layer comprising a third metal, the first layer located between sidewall and the second layer, the second layer located between the first layer and the first region.
[0221]Example B16.1 includes the apparatus of any one of Examples B1-B10, wherein the layer of glass is solid and has a rectangular shape in plan view.
[0222]Example B17 is an apparatus, comprising: a layer of glass; a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass; wherein a first region of the through-hole comprises a first metal, wherein the first region of the through-hole substantially fills the through-hole, wherein a first metal substantially fills a first region of the through-hole; a first layer comprising a dielectric material, wherein the first layer is located on the top surface of the layer of glass, wherein the first layer comprises a first opening through which the first region of the through-hole extends, wherein the first layer comprises a first overhang that extends past a sidewall of the through-hole, wherein the first overhang comprises a first overhang portion that extends into the through-hole; and a second layer comprising the dielectric material, wherein the second layer is located on the bottom surface of the layer of glass, wherein the second layer comprises a second opening through which the first region of the through-hole extends, wherein the second layer comprises a second overhang that extends past the sidewall of the through-hole, wherein the second overhang comprises a second overhang portion that extends into the through-hole.
[0223]Example B18 includes the apparatus of Example B17, wherein the first overhang portion and the second overhang portion have a substantially triangular cross-sectional shape.
[0224]Example B19 includes the apparatus of Example B17, wherein the first overhang portion and the second overhang portion have a substantially quarter-circle cross-sectional shape.
[0225]Example B20 includes the apparatus of any one of Examples B17-B19, wherein the first overhang portion extends a first distance downwards into the through-hole at an inner perimeter of the first overhang portion and the first overhang portion extends a second distance downwards into the through-hole at an outer perimeter of the first overhang portion, the first distance greater than the second distance.
[0226]Example B21 includes the apparatus of any one of Examples B17-B20, wherein the dielectric material comprises polymers comprising carbon and oxygen.
[0227]Example B22 includes the apparatus of any one of Examples B21, wherein the dielectric material further comprises silicon.
[0228]Example B23 includes the apparatus of any one of Examples B17-B21, wherein the dielectric material comprises carbon and nitrogen.
[0229]Example B24 includes the apparatus of any one of Examples B17-B23, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0230]Example B25 includes the apparatus of any one of Examples B17-B24, wherein the layer of glass does not include an organic adhesive or an organic material.
[0231]Example B26 includes the apparatus of any one of Examples B17-B25, wherein the layer of glass is amorphous.
[0232]Example B27 includes the apparatus of any one of Examples B17-B26, wherein the layer of glass is a solid glass layer and has a rectangular shape in plan view.
[0233]Example B27.1 includes the apparatus of any one of Examples B17-B26, wherein the layer of glass comprises silicon, oxygen, and aluminum.
[0234]Example B28 includes the apparatus of any one of Examples B17-B27, further comprising: a third layer comprising silicon and nitrogen located between the first layer and the top surface of the layer of glass; and a fourth layer comprising silicon and nitrogen located between the second layer and the bottom surface of the layer of glass.
[0235]Example B29 includes the apparatus of Example B28, further comprising a fifth layer comprising a second metal, the third layer substantially filling the first opening.
[0236]Example B30 includes the apparatus of Examples B16 or B29, wherein the second metal is copper.
[0237]Example B31 includes the apparatus of Examples B16 or B29, wherein the second metal is silver, gold, nickel, tungsten, cobalt, or aluminum.
[0238]Example B32 includes the apparatus of any one of Examples B1-B31, where the first metal comprises copper.
[0239]Example B33 includes the apparatus of any one of Examples B1-B32, where the first metal comprises nickel, tungsten, molybdenum, platinum, gold, silver, or aluminum.
[0240]Example B34 includes the apparatus of any one of Examples B17-B33, further comprising: a first layer located on the sidewall of the through-hole, the first layer comprising a second metal; and a second layer comprising a third metal, the first layer located between the sidewall and the second layer, the second layer located between the first layer and the first region.
[0241]Example B35 includes the apparatus of Example B16 or B34, wherein the first layer comprises titanium and the second layer comprises copper.
[0242]Example B36 includes the apparatus of Example B34, wherein a top portion of the first layer is positioned between the first overhang portion and the layer of glass and a bottom portion of the first layer is positioned between the second overhang portion and the layer of glass.
[0243]Example B37 includes the apparatus of Example B16 or B34, wherein the second layer comprises titanium and the third layer comprises silver.
[0244]Example B38 includes the apparatus of Example B16 or B34, wherein the second layer comprises titanium and the third layer comprises gold.
[0245]Example B39. A device, comprising: a layer of glass; and a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass; wherein a first metal substantially fills a first region of the through-hole; wherein a second region of the through-hole comprises a dielectric material, wherein a top surface of the first region of the through-hole has a first perimeter and the through-hole has a second perimeter at the top surface of the layer of glass, the second region of the through-hole having a top surface located between the first perimeter of the first region of the through-hole, the second region of the through-hole extending into the through-hole a maximum distance of less than 30% of a height of the glass layer; wherein a third region of the through-hole comprises the dielectric material, wherein a bottom surface of the first region of the through-hole has a third perimeter and the through-hole has a fourth perimeter at the bottom surface of the layer of glass, the third region of the through-hole having a bottom surface located between the third perimeter of the first region of the through-hole and fourth perimeter, the third region extending into the through-hole a maximum distance of less than 30% of the height of the glass layer ; and an integrated circuit component located on the top surface of the layer of glass, a conductive contact of the integrated circuit component electrically coupled to the first region.
[0246]Example B40 includes the device of Example B39, wherein the second region of the through-hole and the third region of the through-hole have an annular or rounded rectangular shape in plan view.
[0247]Example B41 includes the device of Example B39 or B40, wherein a first thickness of the second region of the through-hole at an inner perimeter of the second region of the through-hole is greater than a second thickness of the second region of the through-hole at an outer perimeter of the second region of the through-hole.
[0248]Example B42 includes the device of any one of Examples B39-B41, wherein the second region and the third region have a substantially triangular cross-sectional shape.
[0249]Example B43 includes the device of any one of Examples B39-B41, wherein the second region and the third region have a substantially quarter-circle cross-sectional shape.
[0250]Example B44 includes the device of any one of Examples B39-B43, wherein the layer of glass comprises: silicon; oxygen; and one or more of aluminum, boron, magnesium, calcium, barium, tin, sodium, potassium, strontium, phosphorous, zirconium, lithium, titanium, and zinc.
[0251]Example B45 includes the device of any one of Examples B39-B43, wherein the layer of glass comprises aluminosilicate glass, borosilicate glass, alumino-borosilicate glass, silica, or fused silica.
[0252]Example B46 includes the device of any one of Examples B39-B43, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0253]Example B47 includes the device of any one of Examples B39-B46, wherein the layer of glass does not include an organic adhesive or an organic material.
[0254]Example B48 includes the device of any one of Examples B39-B47, wherein the layer of glass is amorphous.
[0255]Example B49 includes the device of any one of Examples B39-B48, wherein the layer of glass is a solid glass layer and has a rectangular shape in plan view.
[0256]Example B49.1 includes the device of any one of Examples B39-B48, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0257]Example B50 includes the device of any one of Examples B39-B49, wherein the dielectric material is a first dielectric material, the device further comprising: a first layer comprising silicon and nitrogen, the first layer located on the top surface of the layer of glass, the first layer comprising a first opening over the first region; and a second layer comprising a second dielectric material, the second layer located on the first layer, wherein the second layer comprises a second opening over the first region.
[0258]Example B51 includes the device of Example B50, wherein the second dielectric material comprises carbon and nitrogen.
[0259]Example B52 includes the device of Example B50, wherein the second dielectric material comprises polymers comprising carbon and oxygen.
[0260]Example B53 includes the device of Example B52, wherein the second dielectric material further comprises silicon.
[0261]Example B54 includes the device of any one of Examples B50-B53, further comprising a third layer comprising a second metal, the third layer substantially filling the first opening and the second opening.
[0262]Example B55 includes the device of any one of Examples B39-B54, further comprising: a first layer located on a sidewall of the through-hole, the first layer comprising a second metal; and a second layer comprising a third metal, the first layer located between sidewall and the second layer, the second layer located between the first layer and the first region.
[0263]Example B56. A device, comprising: a layer of glass; a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass; wherein a first region of the through-hole comprises a first metal, wherein the first region of the through-hole substantially fills the through-hole, wherein a first metal substantially fills a first region of the through-hole; a first layer comprising a dielectric material, wherein the first layer is located on the top surface of the layer of glass, wherein the first layer comprises a first opening through which the first region of the through-hole extends, wherein the first layer comprises a first overhang that extends past a sidewall of the through-hole, wherein the first overhang comprises a first overhang portion that extends into the through-hole; a second layer comprising the dielectric material, wherein the second layer is located on the bottom surface of the layer of glass, wherein the second layer comprises a second opening through which the first region of the through-hole extends, wherein the second layer comprises a second overhang that extends past the sidewall of the through-hole, wherein the second overhang comprises a second overhang portion that extends into the through-hole; and an integrated circuit component located on the top surface of the layer of glass, a conductive contact of the integrated circuit component electrically coupled to the first region.
[0264]Example B57 includes the device of Example B56, wherein the first overhang portion and the second overhang portion have a substantially triangular cross-sectional shape.
[0265]Example B58 includes the device of Example B56, wherein the first overhang portion and the second overhang portion have a substantially quarter-circle cross-sectional shape.
[0266]Example B59 includes the device of any one of Examples B56-B58, wherein the first overhang portion extends a first distance downwards into the through-hole at an inner perimeter of the first overhang portion and the first overhang portion extends a second distance downwards into the through-hole at an outer perimeter of the first overhang portion, the first distance greater than the second distance.
[0267]Example B60 includes the device of any one of Examples B56-B59, wherein the dielectric material comprises polymers comprising carbon and oxygen.
[0268]Example B61 includes the device of any one of Examples B60, wherein the dielectric material further comprises silicon.
[0269]Example B62 includes the device of any one of Examples B56-B60, wherein the dielectric material comprises carbon and nitrogen.
[0270]Example B63 includes the device of any one of Examples B56-B62, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0271]Example B64 includes the device of any one of Examples B56-B63, wherein the layer of glass does not include an organic adhesive or an organic material.
[0272]Example B65 includes the device of any one of Examples B56-B64, wherein the layer of glass is amorphous.
[0273]Example B66.1 includes the device of any one of Examples B56-B65, wherein the layer of glass comprises silicon, oxygen, and aluminum.
[0274]Example B66 includes the device of any one of Examples B56-B65, wherein the layer of glass is a solid glass layer and has a rectangular shape in plan view.
[0275]Example B67 includes the device of any one of Examples B56-B66, further comprising: a third layer comprising silicon and nitrogen located between the first layer and the top surface of the layer of glass; and a fourth layer comprising silicon and nitrogen located between the second layer and the bottom surface of the layer of glass.
[0276]Example B68 includes the device of Example B67, further comprising a fifth layer comprising a second metal, the third layer substantially filling the first opening.
[0277]Example B69 includes the device of Examples B54 or B68, wherein the second metal is copper.
[0278]Example B70 includes the device of Examples B54 or B68, wherein the second metal is silver, gold, nickel, tungsten, cobalt, or aluminum.
[0279]Example B71 includes the device of any one of Examples B39-B70, where the first metal comprises copper.
[0280]Example B72 includes the device of any one of Examples B39-B70, where the first metal comprises nickel, tungsten, molybdenum, platinum, gold, silver, or aluminum.
[0281]Example B73 includes the device of any one of Examples B56-B72, further comprising: a first layer located on a sidewall of the through-hole, the first layer comprising a second metal; and a second layer comprising a third metal, the first layer located between sidewall and the second layer, the second layer located between the first layer and the first region.
[0282]Example B74 includes the device of Example B55 or B73, wherein the first layer comprises titanium and the second layer comprises copper.
[0283]Example B75 includes the device of Example B73, wherein a top portion of the first layer is positioned between the first overhang portion and the layer of glass and a bottom portion of the first layer is positioned between the second overhang portion and the layer of glass.
[0284]Example B76 includes the device of Example B55 or B73, wherein the second layer comprises titanium and the third layer comprises silver.
[0285]Example B77 includes the device of Example B55 or B73, wherein the second layer comprises titanium and the third layer comprises gold.
[0286]Example B78. A method comprising: forming a structure, comprising: forming a through-hole in a layer of glass, wherein the through-hole extends from a top surface of the layer of glass to a bottom surface of the layer of glass; forming an adhesion promotion layer on a sidewall of the through-hole, the top surface of the layer of glass, and the bottom surface of the layer of glass; forming a dielectric layer on the top surface of the layer of glass, a portion of the dielectric layer extending into the through-hole; forming a hole in the dielectric layer, the hole positioned over the through-hole; forming a seed layer on the adhesion promotion seed layer in the through-hole; and plating the seed layer with a metal, wherein the through-hole is substantially filled with the metal as a result of the plating; and etching and planarizing the structure, wherein etching and planarizing leaves a region of the metal that substantially fills the through-hole, and leaves a portion of the dielectric layer in the through-hole, wherein a top surface of the region of the metal has a first perimeter and the through-hole has a second perimeter at the top surface of the layer of glass, the portion of the dielectric layer in the through-hole having a top surface located between the first perimeter and the second perimeter, the portion of the dielectric layer in the through-hole extending into the through-hole a maximum distance of less than 10% of a height of the layer of glass.
[0287]Example B79 includes the method of Example B78, wherein the portion of the dielectric layer in the through-hole has an annular or rounded rectangular shape in plan view.
[0288]Example B80 includes the method of Example B78 or B79, wherein a first thickness of the portion of the dielectric layer in the through-hole at an inner perimeter of the portion of the dielectric layer in the through-hole is greater than a second thickness of the portion of the dielectric layer in the through-hole at an outer perimeter of the portion of the dielectric layer in the through-hole.
[0289]Example B81 includes the method of any one of Examples B78-B80, wherein the portion of the dielectric layer in the through-hole has a substantially quarter-circle cross-sectional shape.
[0290]Example B82. A method comprising: forming a through-hole in a layer of glass, and wherein the through-hole extends from a top surface of the layer of glass to a bottom surface of the layer of glass; forming an adhesion promotion layer on a sidewall of the through-hole, the top surface of the layer of glass, and the bottom surface of the layer of glass; forming a dielectric layer on the top surface of the layer of glass, a portion of the dielectric layer extending into the through-hole, the dielectric layer comprising a dielectric material; forming an opening in the dielectric layer, the opening positioned over the through-hole, the dielectric layer comprising, as a result of forming the opening in the dielectric layer, an overhang that extends past a sidewall of the through-hole, wherein the overhang comprises an overhang portion that extends into the through-hole; forming a seed layer on the adhesion promotion layer in the through-hole; and plating the seed layer with a metal, wherein the through-hole is substantially filled with the metal as a result of plating.
[0291]Example B83 includes the method of Example B82, wherein the overhang portion has a substantially triangular cross-sectional shape.
[0292]Example B84 includes the method of Example B82, wherein the overhang portion has a substantially quarter-circle cross-sectional shape.
[0293]Example B85 includes the method of any one of Examples B82-B84, wherein the overhang portion extends a first distance downwards into the through-hole at an inner perimeter of the overhang portion and the overhang portion extends a second distance downwards into the through-hole at an outer perimeter of the overhang portion, the first distance greater than the second distance.
[0294]Example B86 includes the method of any one of Examples B82-B85, wherein the dielectric material comprises polymers comprising carbon and oxygen.
[0295]Example B87 includes the method of any one of Examples B86, wherein the dielectric material further comprises silicon.
[0296]Example B88 includes the method of any one of Examples B82-B87, wherein the dielectric material comprises carbon and nitrogen.
[0297]Example B89 includes the method of any one of Examples B78-B88, wherein the layer of glass comprises: silicon; oxygen; and one or more of aluminum, boron, magnesium, calcium, barium, tin, sodium, potassium, strontium, phosphorous, zirconium, lithium, titanium, and zinc.
[0298]Example B90 includes the method of any one of Examples B78-B88, wherein the layer of glass comprises aluminosilicate glass, borosilicate glass, alumino-borosilicate glass, silica, or fused silica.
[0299]Example B91 includes the method of any one of Examples B78-B88, wherein the layer of glass comprises at least 23 percent silicon by weight, at least 26 percent oxygen by weight, and further comprises at least 5 percent aluminum by weight.
[0300]Example B92 includes the method of any one of Examples B78-B91, wherein the layer of glass does not include an organic adhesive or an organic material.
[0301]Example B93 includes the method of any one of Examples B78-B92, wherein the layer of glass is amorphous.
[0302]Example B93.1 includes the method of any one of Examples B78-B92, wherein the layer of glass is solid and has a rectangular shape in plan view.
[0303]Example B94 includes the method of any one of Examples B78-B93, further comprising attaching an integrated circuit component to the structure.
[0304]Example B95 includes the apparatus or device of any one of Examples B1-B77, wherein the layer of glass has a thickness in a range of about 50 microns to about 1.4 millimeters, a first length in a range of about 10 millimeters to about 250 millimeters, and a second length in a range of about 10 millimeters to about 250 millimeters, the first length perpendicular to the second length.
[0305]Example B96 includes the apparatus or device any one of Examples B1-B77, wherein the layer of glass comprises a rectangular prism volume.
[0306]Example B97 includes the apparatus or device any one of Examples B1-B77, wherein the layer of glass comprises a rectangular prism volume having a first side and a second side perpendicular to the first side, the first side having a length in a range of 10 millimeters to about 250 millimeters and the second side having a length in a range of about 10 millimeters to about 250 millimeters.
Claims
1. An apparatus, comprising:
a layer of glass; and
a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass; wherein a first metal substantially fills a first region of the through-hole;
wherein a second region of the through-hole comprises a dielectric material, wherein a top surface of the first region of the through-hole has a first perimeter and the through-hole has a second perimeter at the top surface of the layer of glass, the second region of the through-hole having a top surface located between the first perimeter of the first region of the through-hole, the second region of the through-hole extending into the through-hole a maximum distance of less than 30% of a height of the layer of glass; wherein a third region of the through-hole comprises the dielectric material, wherein a bottom surface of the first region of the through-hole has a third perimeter and the through-hole has a fourth perimeter at the bottom surface of the layer of glass, the third region of the through-hole having a bottom surface located between the third perimeter of the first region of the through-hole and the fourth perimeter, the third region extending into the through-hole a maximum distance of less than 30% of the height of the layer of glass.
2. The apparatus of
3. The apparatus of
4. The apparatus of
5. The apparatus of
a first layer located on a sidewall of the through-hole;
a second layer comprising a second metal, the second layer located on the first layer; and
a third layer comprising a third metal, the second layer located between the first layer and third layer, the third layer located between the second layer and the first region.
6. The apparatus of
7. The apparatus of
8. The apparatus of
9. The apparatus of
10. An apparatus, comprising:
a layer of glass comprising silicon, oxygen, and aluminum;
a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass; wherein a first region of the through-hole comprises a first metal, wherein the first region of the through-hole substantially fills the through-hole, wherein a first metal substantially fills a first region of the through-hole;
a first layer comprising a dielectric material, wherein the first layer is located on the top surface of the layer of glass, wherein the first layer comprises a first opening through which the first region of the through-hole extends, wherein the first layer comprises a first overhang that extends past a sidewall of the through-hole, wherein the first overhang comprises a first overhang portion that extends into the through-hole; and
a second layer comprising the dielectric material, wherein the second layer is located on the bottom surface of the layer of glass, wherein the second layer comprises a second opening through which the first region of the through-hole extends, wherein the second layer comprises a second overhang that extends past the sidewall of the through-hole, wherein the second overhang comprises a second overhang portion that extends into the through-hole.
11. The apparatus of
12. The apparatus of
13. The apparatus of
14. The apparatus of
a first layer located on a sidewall of the through-hole, the first layer comprising a second metal; and
a second layer comprising a third metal, the first layer located between sidewall and the second layer, the second layer located between the first layer and the first region.
15. A device, comprising:
a layer of glass comprising silicon, oxygen, and aluminum;
a through-hole extending from a top surface of the layer of glass to a bottom surface of the layer of glass; wherein a first region of the through-hole comprises a first metal, wherein the first region of the through-hole substantially fills the through-hole, wherein a first metal substantially fills a first region of the through-hole;
a first layer comprising a dielectric material, wherein the first layer is located on the top surface of the layer of glass, wherein the first layer comprises a first opening through which the first region of the through-hole extends, wherein the first layer comprises a first overhang that extends past a sidewall of the through-hole, wherein the first overhang comprises a first overhang portion that extends into the through-hole;
a second layer comprising the dielectric material, wherein the second layer is located on the bottom surface of the layer of glass, wherein the second layer comprises a second opening through which the first region of the through-hole extends, wherein the second layer comprises a second overhang that extends past the sidewall of the through-hole, wherein the second overhang comprises a second overhang portion that extends into the through-hole; and
an integrated circuit component located on the top surface of the layer of glass, a conductive contact of the integrated circuit component electrically coupled to the first region.
16. The device of
17. The device of
18. The device of
19. The device of
20. The device of