US20260174306A1
DISHWASHING APPLIANCE WITH VARIABLE SPEED PUMP AND METHOD FOR OPERATION THEREOF
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Haier US Appliance Solutions, Inc.
Inventors
Kyle Edward Durham, Craig Barclay Curtis, Cameron Christopher Cook
Abstract
A dishwashing appliance is configured to urge wash fluid to a diverter including a diverter chamber and an articulatable member translatable between first and second outlet openings. A controller causes a variable speed motor to perform operations, the operations including operating the motor to a wash speed to flow wash fluid through a diverter chamber to a second supply conduit fluidly coupled to a second outlet opening of the diverter chamber and generate a head pressure of wash fluid at a first supply conduit in fluid communication with the diverter chamber; adjusting operation of the motor to decrease speed from the wash speed to an outlet switch speed; and, after a period of time at the outlet switch speed, operating the motor to the wash speed to flow wash fluid through the diverter chamber to a first supply conduit fluidly coupled to a first outlet opening of the diverter chamber.
Figures
Description
FIELD
[0001]The present subject matter relates generally to dishwashing appliances.
BACKGROUND
[0002]Dishwashing appliances generally include a tub that defines a wash chamber. Rack assemblies can be mounted within the wash chamber of the tub for receipt of articles for washing. Multiple spray assemblies, such as upper and lower spray assemblies, can be positioned within the wash chamber for applying or directing wash fluid (e.g., water, detergent, etc.) towards articles disposed within the rack assemblies in order to clean such articles. Dishwashing appliances are also typically equipped with one or more pumps, such as a circulation pump or a drain pump, for directing or motivating wash fluid from the wash chamber (e.g., to the spray assemblies or an area outside of the dishwashing appliance).
[0003]Conventional dishwashing appliances may utilize a diverter to direct wash fluid to one or another of the spray assemblies. Conventional dishwashing appliances may include a single-speed pump configured for ON/OFF operation. The single-speed pump switches ports at the diverter using ON/OFF actuation. An issue with using a variable-speed pump is an inability to actuate ON/OFF operation quickly enough to operate the diverter to switch ports to one or another of the spray assemblies.
[0004]Accordingly, dishwashing appliances and methods for operation that address one or more of the aforementioned issues would be beneficial and advantageous.
BRIEF DESCRIPTION OF THE INVENTION
[0005]Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
[0006]An aspect of the present disclosure is directed to a dishwashing appliance including a pump configured to urge wash fluid to a diverter. The diverter includes an inlet port formed to permit wash fluid to enter a diverter chamber. The diverter chamber extends between a first outlet opening and a second outlet opening. An articulatable member is positioned in the diverter chamber. The articulatable member is selectively translatable to the first and second outlet openings. A first supply conduit is fluidly coupled to the diverter at the first outlet opening. A gap is formed at the first outlet opening or diverter chamber to permit fluid flow to the first supply conduit. A second supply conduit is fluidly coupled to the diverter at the second outlet opening. A variable speed motor is operably coupled to the pump to selectively urge wash fluid through the inlet port to the diverter chamber. A controller is operably coupled to the motor. The controller stores instructions that, when executed, causes the motor to perform operations. The operations include operating the motor to a wash speed to flow wash fluid through the diverter chamber to the second supply conduit and generate a head pressure of wash fluid at the first supply conduit in fluid communication with the diverter chamber; adjusting operation of the motor to decrease speed from the wash speed to an outlet switch speed; and, after a period of time at the outlet switch speed, operating the motor to the wash speed to flow wash fluid through the diverter chamber to the first supply conduit.
[0007]An aspect of the present disclosure is directed to a method for operating a dishwashing appliance. The method includes operating of a variable speed motor to a wash speed to flow wash fluid through a diverter chamber to a second supply conduit and generate a head pressure of wash fluid at a first supply conduit in fluid communication with the diverter chamber; adjusting operation of the motor to decrease speed from the wash speed to an outlet switch speed; and, after a period of time at the outlet switch speed, operating the motor to the wash speed to flow wash fluid through the diverter chamber to the first supply conduit.
[0008]These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
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DETAILED DESCRIPTION
[0020]Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0021]As used herein, the term “or” is generally intended to be inclusive (i.e., “A or B” is intended to mean “A or B or both”). The terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “upstream” and “downstream” refer to the relative flow direction with respect to fluid flow in a fluid pathway. For instance, “upstream” refers to the flow direction from which the fluid flows, and “downstream” refers to the flow direction to which the fluid flows. The term “article” may refer to, but need not be limited to dishes, pots, pans, silverware, and other cooking utensils and items that can be cleaned in a dishwashing appliance. The term “wash cycle” is intended to refer to one or more periods of time during which a dishwashing appliance operates while containing the articles to be washed and uses a wash fluid (e.g., water, detergent, or wash additive). The term “rinse cycle” is intended to refer to one or more periods of time during which the dishwashing appliance operates to remove residual soil, detergents, and other undesirable elements that were retained by the articles after completion of the wash cycle. The term “drain cycle” is intended to refer to one or more periods of time during which the dishwashing appliance operates to discharge soiled water from the dishwashing appliance. The term “wash fluid” refers to a liquid used for washing or rinsing the articles that is typically made up of water and may include additives, such as detergent or other treatments (e.g., rinse aid). Furthermore, as used herein, terms of approximation, such as “approximately,” “substantially,” or “about,” refer to being within a ten percent (10%) margin of error. For instance, the 10% error includes +/−10% of a full scale error of a specified range.
[0022]Thresholds and limits provided herein above or below which certain actions may be triggered may include values equal to the threshold. For instance, “above a threshold” or “above a limit” may include “equal to or above”. Alternatively, “below a threshold” or “below a limit” may include “equal to or below”. It should be appreciated that one skilled in the art may determine whether to include “equal to or above” or “equal to or below” as desired without deviating from the scope of the present disclosure or undue experimentation. Additionally, or alternatively, detected values, such as detected pressures, may be understood to include averages, rolling averages, trends, or other values over a period of time. Accordingly, it should be appreciated that thresholds and limits provided herein, and detection of values relative thereto, may include time constraints as may be understood by one skilled in the art and without undue experimentation.
[0023]Turning now to the figures,
[0024]Dishwasher 100 includes a cabinet 102 having a tub 104 therein that defines a wash chamber 106. As shown in
[0025]Tub 104 includes a front opening 114. In some embodiments, a door 116 hinged at its bottom for movement between a normally closed vertical position, wherein the wash chamber 106 is sealed shut for washing operation, and a horizontal open position for loading and unloading of articles from dishwasher 100. A door closure mechanism or assembly 118 may be provided to lock and unlock door 116 for accessing and sealing wash chamber 106.
[0026]In exemplary embodiments, tub side walls 110 accommodate a plurality of rack assemblies. For instance, guide rails 120 may be mounted to side walls 110 for supporting a lower rack assembly 122, a middle rack assembly 124, or an upper rack assembly 126. In some such embodiments, upper rack assembly 126 is positioned at a top portion of wash chamber 106 above middle rack assembly 124, which is positioned above lower rack assembly 122 along the vertical direction V.
[0027]Generally, each rack assembly 122, 124, 126 may be adapted for movement between an extended loading position (not shown) in which the rack is substantially positioned outside the wash chamber 106, and a retracted position (shown in
[0028]Although guide rails 120 and rollers 128 are illustrated herein as facilitating movement of the respective rack assemblies 122, 124, 126, it should be appreciated that any suitable sliding mechanism or member may be used according to alternative embodiments.
[0029]In some embodiments, some or all of the rack assemblies 122, 124, 126 are fabricated into lattice structures including a plurality of wires or elongated members 130 (for clarity of illustration, not all elongated members making up rack assemblies 122, 124, 126 are shown in
[0030]Generally, dishwasher 100 includes one or more spray assemblies for urging a flow of fluid (e.g., wash fluid) onto the articles placed within wash chamber 106.
[0031]In exemplary embodiments, dishwasher 100 includes a lower spray arm assembly 134 disposed in a lower region 136 of wash chamber 106 and above a sump 138 so as to rotate in relatively close proximity to lower rack assembly 122.
[0032]In additional or alternative embodiments, a mid-level spray arm assembly 140 is located in an upper region of wash chamber 106 (e.g., below and in close proximity to middle rack assembly 124). In this regard, mid-level spray arm assembly 140 may generally be configured for urging a flow of wash fluid up through middle rack assembly 124 and upper rack assembly 126.
[0033]In further additional or alternative embodiments, an upper spray assembly 142 is located above upper rack assembly 126 along the vertical direction V. In this manner, upper spray assembly 142 may be generally configured for urging or cascading a flow of wash fluid downward over rack assemblies 122, 124, and 126.
[0034]In yet further additional or alternative embodiments, upper rack assembly 126 may further define an integral spray manifold 144. As illustrated, integral spray manifold 144 may be directed upward, and thus generally configured for urging a flow of wash fluid substantially upward along the vertical direction V through upper rack assembly 126.
[0035]In still further additional or alternative embodiments, a filter clean spray assembly 145 is disposed in a lower region 136 of wash chamber 106 (e.g., below lower spray arm assembly 134) and above a sump 138 so as to rotate in relatively close proximity to a filter assembly 210. For instance, filter clean spray assembly 145 may be directed downward to urge a flow of wash fluid across a portion of filter assembly 210 (e.g., first filter 212) or sump 138.
[0036]The various spray assemblies and manifolds described herein may be part of a fluid distribution system or fluid circulation assembly 150 for circulating wash fluid in tub 104. In certain embodiments, fluid circulation assembly 150 includes a circulation pump 152 for circulating wash fluid in tub 104. Circulation pump 152 may be located within sump 138 or within a machinery compartment located below sump 138 of tub 104.
[0037]When assembled, circulation pump 152 may be in fluid communication with an external water supply line (not shown) and sump 138. A water inlet valve 153 can be positioned between the external water supply line and circulation pump 152 (e.g., to selectively allow water to flow from the external water supply line to circulation pump 152). Additionally or alternatively, water inlet valve 153 can be positioned between the external water supply line and sump 138 (e.g., to selectively allow water to flow from the external water supply line to sump 138). During use, water inlet valve 153 may be selectively controlled to open to allow the flow of water into dishwasher 100 and may be selectively controlled to cease the flow of water into dishwasher 100. Further, fluid circulation assembly 150 may include one or more fluid conduits or circulation piping for directing wash fluid from circulation pump 152 to the various spray assemblies and manifolds. In exemplary embodiments, such as that shown in
[0038]In some embodiments, supply conduit 154 is used to supply wash fluid to one or more spray assemblies (e.g., to mid-level spray arm assembly 140 or upper spray assembly 142). It should be appreciated, however, that according to alternative embodiments, any other suitable plumbing configuration may be used to supply wash fluid throughout the various spray manifolds and assemblies described herein. For instance, according to another exemplary embodiment, supply conduit 154 could be used to provide wash fluid to mid-level spray arm assembly 140 and a dedicated secondary supply conduit (not shown) could be utilized to provide wash fluid to upper spray assembly 142. Other plumbing configurations may be used for providing wash fluid to the various spray devices and manifolds at any location within dishwashing appliance 100.
[0039]Each spray arm assembly 134, 140, 142, integral spray manifold 144, filter clean assembly 145, or other spray device may include an arrangement of discharge ports or orifices for directing wash fluid received from circulation pump 152 onto dishes or other articles located in wash chamber 106. The arrangement of the discharge ports, also referred to as jets, apertures, or orifices, may provide a rotational force by virtue of wash fluid flowing through the discharge ports. Alternatively, spray assemblies 134, 140, 142, 145 may be motor-driven, or may operate using any other suitable drive mechanism. Spray manifolds and assemblies may also be stationary. The resultant movement of the spray assemblies 134, 140, 142, 145 and the spray from fixed manifolds provides coverage of dishes and other dishwasher contents with a washing spray. Other configurations of spray assemblies may be used as well. For instance, dishwasher 100 may have additional spray assemblies for cleaning silverware, for scouring casserole dishes, for spraying pots and pans, for cleaning bottles, etc.
[0040]In some embodiments, an exemplary filter assembly 210 is provided. As shown, in exemplary embodiments, filter assembly 210 is located in the sump 138 (e.g., to filter fluid to circulation assembly 150). Generally, filter assembly 210 removes soiled particles from the fluid that is recirculated through the wash chamber 106 during operation of dishwashing appliance 100. In exemplary embodiments, filter assembly 210 includes both a first filter 212 (also referred to as a “coarse filter”) and a second filter 214 (also referred to as a “fine filter”).
[0041]In some embodiments, the first filter 212 is constructed as a grate having openings for filtering fluid received from wash chamber 106. The sump 138 includes a recessed portion upstream of circulation pump 152 or a drain pump 168 and over which the first filter 212 is removably received. In exemplary embodiments, the first filter 212 operates as a coarse filter having media openings in the range of about 0.030 inches to about 0.060 inches. The recessed portion may define a filtered volume wherein debris or particles have been filtered by the first filter 212 or the second filter 214.
[0042]In additional or alternative embodiments, the second filter 214 is provided upstream of circulation pump 152 or drain pump 168. Second filter 214 may be non-removable or, alternatively, may be provided as a removable cartridge positioned in a tub receptacle formed in sump 138.
[0043]During operation of some embodiments (e.g., during or as part of a wash cycle or rinse cycle), circulation pump 152 draws wash fluid in from sump 138 through filter assembly 210 (e.g., through first filter 212 or second filter 214). Thus, circulation pump 152 may be downstream of filter assembly 210.
[0044]Referring to
[0045]Referring still to
[0046]An inlet port 151 is formed to permit wash fluid to enter the diverter chamber 158. As further described herein, flow of wash fluid to the first outlet opening 159 or second outlet opening 169 is controlled, at least in part, by position of the articulatable member 157 in the diverter chamber 158.
[0047]Referring to
[0048]In various embodiments, first supply conduit 154 is configured to generate a head pressure greater than the second supply conduit 153. For instance, the first supply conduit 154 includes a longer pipe length, a greater vertical height, or flowpath area, configured to generate a column of wash fluid at the first supply conduit 154 greater than the second supply conduit 153. The gap 155 may be formed at the diverter chamber 158 to provide fluid communication to the supply conduit configured to permit a greater head pressure.
[0049]In various embodiments, diverter 156 is configured as a two-outlet port diverter, such as including an inlet port (e.g., inlet port 151) and two outlet ports (e.g., first outlet opening 159 and second outlet opening 169). Referring to
[0050]Drainage of soiled wash fluid within sump 138 may occur, for instance, through drain assembly 166 (e.g., during or as part of a drain cycle). In particular, wash fluid may exit sump 138 through a drain outlet 228 and may flow through a drain conduit 167. In some embodiments, a drain pump 168 downstream of sump 138 facilitates drainage of the soiled wash fluid by urging or pumping the wash fluid to a drain line external to dishwasher 100. Drain pump 168 may be downstream of first filter 212 or second filter 214. Additionally or alternatively, an unfiltered flow path may be defined through sump 138 to drain conduit 167 such that an unfiltered fluid flow may pass through sump 138 to drain conduit 167 without first passing through filtration media of either first filter 212 or second filter 214.
[0051]Although a separate circulation pump 152 and drain pump 168 are described herein, it is understood that other suitable pump configurations (e.g., using only a single pump for both recirculation and draining) may be provided.
[0052]In certain embodiments, dishwasher 100 includes a controller 160 configured to regulate operation of dishwasher 100 (e.g., initiate one or more wash operations). Controller 160 may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a wash operation that may include a wash cycle, rinse cycle, or drain cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In some embodiments, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 160 may be constructed without using a microprocessor (e.g., using a combination of discrete analog or digital logic circuitry—such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like—to perform control functionality instead of relying upon software).
[0053]Controller 160 may be positioned in a variety of locations throughout dishwasher 100. In optional embodiments, controller 160 is located within a control panel area 162 of door 116 (e.g., as shown in
[0054]It should be appreciated that the invention is not limited to any particular style, model, or configuration of dishwasher 100. The exemplary embodiment depicted in
[0055]Referring now to
[0056]Referring to
[0057]For instance, referring to
[0058]In various embodiments, method 1000 at 1010 includes operating the motor (e.g., motor 149) at a wash speed. For instance, flowing wash fluid through a diverter chamber to a second supply conduit includes operating the motor to target wash speed to flow wash fluid through the diverter chamber to the second supply conduit and generate the head pressure at the first supply conduit. In a non-limiting exemplary embodiment, the wash speed is approximately 3600 revolutions per minute (RPM). However, it should be appreciated that one skilled in the art may adjust the wash speed based on motor, pump, flow area and volume of conduits and chambers, corresponding pressures and flow rates, diverter configuration, etc.
[0059]Method 1000 includes at 1020 adjusting operation of the motor to an outlet switch speed. In various embodiments, method 1000 at 1020 includes commanding a decrease in wash speed to an outlet switch speed. For instance, referring to
[0060]The switch speed includes a speed range at which wash fluid flow and pressure decreases to permit accumulated head pressure of wash fluid from the first supply conduit 154 to translate the articulatable member 157 toward the second outlet opening 169, without discontinuing operation of the motor (e.g., without turning OFF) or without discontinuing flow of wash fluid at the diverter chamber. In various embodiments, the switch speed is between approximately 300 RPM and approximately 1100 RPM.
[0061]Method 1000 includes at 1030 flowing wash fluid through the diverter chamber to the first supply conduit based on operating the motor to the wash speed. As inlet port 151 is positioned to direct flow of wash fluid to the second outlet opening 169, such as depicted schematically at arrow 204 in
[0062]In various embodiments, the motor operates at the switch speed (or range thereof) for a period of time before operating at the wash speed (step 1030). In an exemplary non-limiting embodiment, the period of time is approximately two (2) seconds. However, it should be appreciated that one skilled in the art may adjust the period of time based on motor, pump, flow area and volume of conduits and chambers, corresponding pressures and flow rates, diverter configuration, etc.
[0063]In various embodiments, method 1000 includes a serial arrangement of steps 1010, 1020, and 1030, such as may include operating the motor from rest or below the switch speed, such as to position the articulatable member 157 in rest or nominal (e.g., depicted in
[0064]Embodiments of the method 1000 and dishwashing appliance 100 provided herein may advantageously and beneficially include a variable-speed motor reducing noise, enhancing operational flexibility, and permitting utilization of two-outlet port diverters, and decreasing costs of manufacture for dishwashing appliances.
[0065]This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Claims
What is claimed is:
1. A dishwashing appliance, comprising:
a pump configured to urge wash fluid to a diverter, the diverter comprising an inlet port formed to permit wash fluid to enter a diverter chamber, wherein the diverter chamber extends between a first outlet opening and a second outlet opening, and wherein an articulatable member is positioned in the diverter chamber, the articulatable member selectively translatable to the first and second outlet openings;
a first supply conduit fluidly coupled to the diverter at the first outlet opening, wherein a gap is formed at the first outlet opening or diverter chamber to permit fluid flow to the first supply conduit;
a second supply conduit fluidly coupled to the diverter at the second outlet opening;
a variable speed motor operably coupled to the pump to selectively urge wash fluid through the inlet port to the diverter chamber; and
a controller operably coupled to the motor, the controller storing instructions that, when executed, causes the motor to perform operations, the operations comprising:
operating the motor to a wash speed to flow wash fluid through the diverter chamber to the second supply conduit and generate a head pressure of wash fluid at the first supply conduit in fluid communication with the diverter chamber;
adjusting operation of the motor to decrease speed from the wash speed to an outlet switch speed; and
after a period of time at the outlet switch speed, operating the motor to the wash speed to flow wash fluid through the diverter chamber to the first supply conduit.
2. The dishwashing appliance of
3. The dishwashing appliance of
4. The dishwashing appliance of
5. The dishwashing appliance of
6. The dishwashing appliance of
7. The dishwashing appliance of
8. The dishwashing appliance of
9. The dishwashing appliance of
10. The dishwashing appliance of
11. A method for operating a dishwashing appliance, the method comprising:
operating of a variable speed motor to a wash speed to flow wash fluid through a diverter chamber to a second supply conduit and generate a head pressure of wash fluid at a first supply conduit in fluid communication with the diverter chamber;
adjusting operation of the motor to decrease speed from the wash speed to an outlet switch speed; and
after a period of time at the outlet switch speed, operating the motor to the wash speed to flow wash fluid through the diverter chamber to the first supply conduit.
12. The method of
13. The method of
14. The method of
15. The method of
16. The method of
17. The method of
18. The method of
19. The method of
20. The method of