US20260177075A1
AIR BLOWING APPARATUS WITH MULTIPLE FANS AND HOUSINGS FOR RESPECTIVE OUTPUT FUNCTIONS
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
MTD PRODUCTS INC
Inventors
Jay Maggard
Abstract
An air blowing apparatus has a primary fan housing, primary air fan and primary output combined with a secondary fan housing, secondary air fan and secondary output generating multiple airflows with distinct fluid dynamic characteristics. The primary air fan and secondary air fan can be powered by any suitable prime mover, including an electric motor, a pneumatic motor, a hydraulic motor, a combustion engine, and others. The secondary housing, fan and output can generate a secondary airflow having a different fluid dynamic characteristic than provided by the primary housing, fan and output. In aspects of the disclosed embodiments, the secondary airflow can have a relatively high air speed, and the primary airflow can have a relatively high air volume.
Figures
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001]This application claims the benefit of U.S. Provisional Application No. 63/737,895, entitled AIR BLOWING APPARATUS WITH MULTIPLE FANS AND HOUSINGS FOR RESPECTIVE OUTPUT FUNCTIONS and filed Dec. 23, 2024, and which is hereby incorporated by reference within the present disclosure in its entirety and for all purposes.
INCORPORATION BY REFERENCE
[0002]U.S. Pat. No. 10,299,642B2 issued May 28, 2019, U.S. Pat. No. 10,935,039B2 issued Mar. 2, 2021, U.S. patent application Ser. No. 15/174,840 filed Jun. 6, 2016, U.S. patent application Ser. No. 15/805,465 filed Nov. 7, 2017, U.S. patent application Ser. No. 18/431,557 entitled AIR BLOWING APPARATUS WITH AUXILIARY FAN HOUSING AND AUXILIARY BAFFLE and filed Feb. 2, 2024, and U.S. Provisional Patent Application No. 63/525,778 entitled AIR BLOWING APPARATUS HAVING MULTIPLE AIRFLOW OUTPUTS WITH A DIFFERENT FLUID DYNAMIC CHARACTERISTIC and filed Jul. 10, 2023, the entire disclosures of each of which are hereby incorporated herein by reference in their entireties.
FIELD OF DISCLOSURE
[0003]The disclosed subject matter pertains to apparatuses for powered air blowing equipment, for instance, a hand-held air blowing apparatus with auxiliary fan housing and operator selectable auxiliary baffle.
BACKGROUND
[0004]It is known that in many applications, such as in the agricultural field, when cleaning of streets and pavements or grasslands is concerned, as well as for other similar application fields, portable blowing apparatuses are used which are adapted to produce a directed air flow to propel debris and loose material in a desired direction.
[0005]In these applications, a blowing apparatus generally might have a power source moving a centrifugal fan wheel adapted to generate a substantially radial air flow. The fan wheel is externally surrounded by a volute header adapted to convey the air flow from radial direction to linear direction. Part of the delivery air flow is deviated from the provided main use and conveyed towards the engine sometimes contained at least partly in a casing, for cooling of the engine itself.
[0006]While improving engine performance, deviation of air from the fan wheel to cooling reduces optimal yield of air delivery to the directed air flow output from the blowing apparatus. The proportion of air flow generated by the fan wheel to that directed to perform desired work of propelling debris and loose material is likewise reduced. Where power consumption is not of concern, a desired air output can be achieved simply by increasing engine size or fan wheel size and geometry to generate a larger amount of radial air flow from the fan wheel. Where power efficiency is of concern, however, this may not be a preferred solution to achieving optimal yield of linear air flow, particularly when the engine size or fan wheel size/geometry is constant.
[0007]Accordingly, further efforts are ongoing to develop an air blowing apparatus that can optimize linear air flow output and provide increased air flow performance while reducing power consumption or operating with improved power efficiency.
BRIEF SUMMARY
[0008]The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosure. This summary is not an extensive overview of the disclosure. It is not intended to identify key/critical elements or to delineate the scope of the disclosure. Its sole purpose is to present some concepts of the disclosure in a simplified form as a prelude to the more detailed description that is presented later.
[0009]Various embodiments of the present disclosure provide an air blowing apparatus having a primary fan housing, air fan and output and having a secondary fan housing, air fan and output. The primary air fan and secondary air fan can be powered by an electric motor and rechargeable battery(ies), in some embodiments, although the disclosure is not limited to such embodiments. In various aspects of the disclosed embodiments, the secondary housing, fan and output can generate a secondary airflow having a different fluid dynamic characteristic than provided by the primary housing, fan and output. In aspects of the disclosed embodiments, the secondary air flow can be a relatively high speed air output, and the primary air flow can be a relatively high volume air output. In a further aspect, the primary air fan and secondary air fan can rotate about a common axis and can be driven by a common drive mechanism. In yet another aspect, an air intake to the primary fan housing and secondary fan housing can be a common air intake by way of a common air intake housing. In still further aspects, a power source can be located within or adjacent to the air intake housing and can be air-cooled at least in part by the air intake. In another aspect, the primary fan housing can have a first interior volume and the secondary fan housing can have a second interior volume. In yet other aspects, the primary fan can have a first fan blade width and the secondary fan can have a second fan blade width.
[0010]Additional embodiments of the present disclosure provide for an air blowing apparatus. The air blowing apparatus can comprise a first fan coupled to a drive mechanism that defines an axis of rotation for the first fan, and a first fan housing enclosing the first fan and that defines a space within which the first fan rotates in response to a rotational force applied to the drive mechanism. Further, the air blowing apparatus can comprise a motor coupled to the drive mechanism that, when activated, generates and applies the rotational force to the drive mechanism causing the first fan to rotate within the first fan housing. Still further, the air blowing apparatus can comprise an intake in fluid communication with the first fan housing for receiving air external to the air blowing apparatus into the first fan housing, the air interacting with the first fan, wherein rotation of the first fan within the first fan housing while in communication with the air generates a first dynamic air, and a first output fluidly coupled with the first fan housing that receives the first dynamic air and directs the first dynamic air to a first blower exhaust port. In addition to the foregoing, the air blowing apparatus can comprise a second fan contained within a second fan housing in fluid communication with the intake for receiving second air external to the air blowing apparatus into the second fan housing, the second air interacting with the second fan, wherein rotation of the second fan within the second fan housing while in communication with the second air generates a second dynamic air. Moreover, the air blowing apparatus can comprise a second output fluidly coupled with the second fan housing that receives the second dynamic air and directs the second dynamic air to a second blower exhaust port.
[0011]In further embodiments, disclosed is a hand-held air blowing apparatus having multiple air output ports. The hand-held air blowing apparatus can comprise a first output port having a first output surface area and a second output port having a second output surface area, wherein the second output surface area is smaller than the first output surface area. Still further, the hand-held air blowing apparatus can comprise a first fan rotatable within a first housing coupled to the first output port, a second fan rotatable within a second housing coupled to the second output port and a motor that, when activated, provides mechanical power to the first fan and to the second fan. Furthermore, the hand-held air blowing apparatus can comprise air flow generation means responsive to the mechanical power output by the motor and configured to: generate a first air motion within the first housing and expelled via the first output port as a first airflow output and generate a second air motion within the second housing and expelled via the second output port as a second airflow output, wherein the second airflow output has a fluid dynamic metric different from the first airflow output.
[0012]To accomplish the foregoing and related ends, certain illustrative aspects of the disclosure are described herein in connection with the following description and the drawings. These aspects are indicative, however, of but a few of the various ways in which the principles of the disclosure can be employed and the subject disclosure is intended to include all such aspects and their equivalents. Other advantages and features of the disclosure will become apparent from the following detailed description of the disclosure when considered in conjunction with the drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
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[0027]It should be noted that the drawings are diagrammatic and not drawn to scale. Relative dimensions and proportions of parts of the figures have been shown exaggerated or reduced in size for the sake of clarity and convenience in the drawings. The same reference numbers are generally used to refer to corresponding or similar features in the different embodiments, except where clear from context that same reference numbers refer to disparate features. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.
[0028]While embodiments of the disclosure pertaining to a multi-output portable air blower and operator handle apparatus are described herein, it should be understood that the disclosed machine(s), apparatus and powered devices are not so limited and modifications may be made without departing from the scope of the present disclosure. The scope of the machines, apparatus and power devices for a multi-output portable air blower(s) is defined by the appended claims, and all machines, apparatuses and devices that come within the meaning of the claims, either literally or by equivalence, are intended to be embraced therein.
DETAILED DESCRIPTION
[0029]As utilized herein, the term “substantially” and other relative terms or terms of degree (e.g., about, approximately, substantially, near and so forth) are intended to have the meaning specified explicitly in conjunction with their use herein, or a meaning which can be reasonably inferred by one of ordinary skill in the art, or a reasonable variation of a specified quality(ies) or quantity(ies) that would be understood by one of ordinary skill in the art by reference to this entire specification (including the knowledge of one of ordinary skill in the art as well as material incorporated by reference herein). As an example, a term of degree could refer to reasonable manufacturing tolerances about which a specified quality or quantity could be realized with fabrication equipment. Thus, as a specific illustration, though non-limiting, for an element of an apparatus expressly identified as having a dimension of about 50 centimeters (cm), the relative term “about” can mean reasonable variances about 50 cm that one of ordinary skill in the art would anticipate the specified dimension of the element could be realized with commercial fabrication equipment, industrial fabrication equipment, laboratory fabrication equipment, or the like, and is not limited to a mathematically precise quantity (or quality). In other examples, a term of degree could mean a variance of +/−0-3%, +/−0-5%, or +/−0-10% of an expressly stated value, where suitable to one of ordinary skill in the art to achieve a stated function or feature of an element disclosed herein. In still other examples, a term of degree could mean any suitable variance in quality(ies) or quantity(ies) that would be suitable to accomplish an explicitly disclosed function(s) or feature(s) of a disclosed element. Accordingly, the subject specification is by no means limited only to specific qualities and quantities disclosed herein, but includes all variations of a specified quality(ies) or quantity(ies) reasonably conveyed to one of ordinary skill in the art by way of the context disclosed herein.
[0030]
[0031]As shown, air blower apparatus 100 can comprise a first output 120 (also referred to as a high volume output, a high air volume output, or a high cubic feet per meter (CFM) output) secured to first fan housing 110, and a second output 122 (also referred to as a high speed output, a high flow rate output, or alternatively a mile per hour (MPH) output) secured to second fan housing 112. Second fan housing 112 can generate a relatively high speed air at second output 122 to supplement a relatively high volume air generated by first fan housing 110 and output at first output 120. The high speed air can provide relatively higher energy air to effect movement of debris, dirt, leaves, grass and vegetation clippings, and the like on a surface in front of air blower apparatus 100. A power source for air blower apparatus 100 can be an electric motor (e.g., see
[0032]First output 120 can define a first output surface area and second output 122 can have a second output surface area (see, e.g.,
[0033]
[0034]First output 120 is shown in relative position to second output 122. As shown, second output 122 providing a high speed air output can be beneath first output 120 providing a high volume air output. This relative orientation can facilitate providing relatively higher energy air output toward ground material, to lift or dislodge that ground material upward into the high volume air output. The high volume air output can then facilitate efficient movement of lifted material above the ground. The subject disclosure is not limited to the relative position of first output 120 with respect to second output 122 as shown, and second output 122 can be positioned off-center from the bottom of first output 120, on a left or right side of first output 120, above first output 120, and so on.
[0035]
[0036]A motor can be positioned at least in part inside motor and intake housing 310. In the embodiment shown in
[0037]
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[0039]
[0040]High air speed fan impeller 630 includes a plurality of fan blades having high tip-speed (in operation) relative to high volume fan blades 622 within a high speed housing portion of interior housing view 600. The higher tip-speed of high tip-speed fan blades 632 can result from a longer blade length (e.g., see
[0041]In alternative embodiments (not depicted) separate mechanical drives (on a common rotation axis, or a separate rotation axis where suitable) can rotate high air speed fan impeller 630 separately from high air volume fan impeller 620. In such embodiments, a first rotational speed transfer mechanism can output a first rotation speed to high air volume fan impeller 620 and a second rotational speed transfer mechanism can output a second (larger) rotation speed to high air speed fan impeller 630 in response to mechanical power output by a motor (e.g., motor 312 of
[0042]When rotated in response to mechanical power output by a motor (e.g., motor 310), high air volume fan impeller 620 can generate first air output within a high air volume housing portion of interior housing view 600 (e.g., high air volume fan and housing 510) to be output through a high air volume output coupled to the high air volume portion of interior housing view 600. This creates the high volume air 540 shown in
[0043]In aspects of the disclosed embodiments, the high air volume housing portion of interior housing view 600 can be partially isolated from the high air speed housing portion. This can limit exchange of air between the high air volume housing portion and the high air speed housing portion. The high air volume housing portion and high air speed housing portion can, in one or more embodiments, be partially connected at a common air intake to the housing interior, so that air received from the air intake can be supplied to the high air volume housing portion and the high air speed housing portion of the housing interior. In other embodiments, the high air volume housing portion can have a first air intake and the high air speed housing portion can have a second air intake, and the first and second air intakes can be isolated from each other to mitigate or prevent air exchange between the high air volume housing portion and the high air speed housing portion.
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[0048]A hand grip 1002 provides an ergonomic support configured to be grasped by an operator's hand. A trigger 1004 facilitates activation and deactivation of a motor of an air blower housing and output 905 in response to engagement (and disengagement) of trigger 1004. Operator handle and brace 910 can further comprise a forearm brace 1012 and a forearm clasp 1014. Forearm brace 1012 can be rigidly secured to hand grip 1002 by an optional angular adjustment 1006. Optional angular adjustment 1006 can rigidly secure forearm brace 1012 to hand grip 1002 at a predetermined angle. In some embodiments, angular adjustment 1006 can optionally be loosened (e.g., by loosening a set screw, or other fastening device) so that the predetermined angle between forearm brace 1012 and hand grip 1002 can be changed to a modified angle and rigidly resecured at the modified angle. Forearm clasp 1014 can fit snugly about an upper forearm of an operator whose hand is grasping hand grip 1002. Forearm clasp 1014 and forearm brace 1012 can facilitate transfer of force generated by air blower housing and output 905 along forearm brace 1012 to alleviate strain on an operator's hand at hand grip 1002, and improve operator comfort while operating air blower housing and output 905.
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[0050]In regard to the various functions performed by the above described apparatuses, components, machines, devices, and the like, the terms (including a reference to a “means”) used to describe such apparatuses and components are intended to correspond, unless otherwise indicated, to any apparatus/component which performs the specified function of the described apparatus/component (e.g., a functional equivalent), even though not structurally equivalent to the disclosed structure, which performs the function in the herein illustrated exemplary aspects of the embodiments.
[0051]In addition, while a particular feature may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “includes,” and “including” and variants thereof are used in either the detailed description or the claims, these terms are intended to be inclusive in a manner similar to the term “comprising.”
[0052]For instance, the diagrams included herein are described with respect to several air blower apparatus, fan housings, fan geometries and airflow outputs. It should be appreciated that such diagrams can include apparatuses, housings, etc., specified therein, some of the specified apparatuses/housings/geometries/outputs, or additional apparatuses/housings/geometries/outputs not explicitly depicted but known in the art or reasonably conveyed to those of skill in the art by way of the context provided herein. Components of disclosed air blower apparatuses can also be implemented as sub-components of another disclosed component (e.g., high air volume fan impeller 620 and high air speed fan impeller 630 can be integrated into a single impeller structure), whereas other components disclosed as sub-components can be separate components in various embodiments (e.g., mechanical drive and rotation axis 610 can be embodied in multiple mechanical drives or multiple rotation axis, or both). Further, embodiments within a particular Figure of the present specification can be applied in part or in whole to other embodiments depicted in other Figures without limitation (e.g., operator handle and brace 910 can be implemented with air blower apparatus 500 of
[0053]As used in this application, the term “or” is intended to mean an inclusive “or” rather than an exclusive “or”. That is, unless specified otherwise, or clear from context, “X employs A or B” is intended to mean any of the natural inclusive permutations. That is, if X employs A; X employs B; or X employs both A and B, then “X employs A or B” is satisfied under any of the foregoing instances. In addition, the articles “a” and “an” as used in this application and the appended claims should generally be construed to mean “one or more” unless specified otherwise or clear from context to be directed to a singular form.
[0054]In other embodiments, combinations or sub-combinations of the above disclosed embodiments can be advantageously made. Moreover, embodiments described in a particular drawing or group of drawings should not be limited to those illustrations. Rather, any suitable combination or subset of elements from one drawing(s) can be applied to other embodiments in other drawings where suitable to one of ordinary skill in the art to accomplish objectives disclosed herein, known in the art, or reasonably conveyed to one of ordinary skill in the art by way of the context provided in this specification. Where utilized, block diagrams of the disclosed embodiments or flow charts are grouped for ease of understanding. However, it should be understood that combinations of blocks, additions of new blocks, re-arrangement of blocks, and the like are contemplated in alternative embodiments of the present disclosure.
[0055]Based on the foregoing it should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application and scope of the appended claims.
Claims
What is claimed is:
1. An air blowing apparatus, comprising:
a first fan coupled to a drive mechanism that defines an axis of rotation for the first fan;
a first fan housing enclosing the first fan and that defines a space within which the first fan rotates in response to a rotational force applied to the drive mechanism;
a motor coupled to the drive mechanism that, when activated, generates and applies the rotational force to the drive mechanism causing the first fan to rotate within the first fan housing;
an intake in fluid communication with the first fan housing for receiving air external to the air blowing apparatus into the first fan housing, the air interacting with the first fan, wherein rotation of the first fan within the first fan housing while in communication with the air generates first dynamic air;
a first output fluidly coupled with the first fan housing that receives the first dynamic air and directs the first dynamic air to a first blower exhaust port;
a second fan contained within a second fan housing in fluid communication with the intake for receiving second air external to the air blowing apparatus into the second fan housing, the second air interacting with the second fan, wherein rotation of the second fan within the second fan housing while in communication with the second air generates second dynamic air; and
a second output fluidly coupled with the second fan housing that receives the second dynamic air and directs the second dynamic air to a second blower exhaust port.
2. The air blowing apparatus of
3. The air blowing apparatus of
4. The air blowing apparatus of
5. The air blowing apparatus of
6. The air blowing apparatus of
7. The air blowing apparatus of
8. The air blowing apparatus of
9. The air blowing apparatus of
10. The air blowing apparatus of
11. The air blowing apparatus of
12. The air blowing apparatus of
13. The air blowing apparatus of
the first output includes a first output surface area;
the second output includes a second output surface area; and
the first output surface area is larger than the second output surface area.
14. The air blowing apparatus of
15. The air blowing apparatus of
16. A hand-held air blowing apparatus having multiple air output ports, comprising:
a first output port having a first output surface area;
a second output port having a second output surface area, wherein the second output surface area is smaller than the first output surface area;
a first fan rotatable within a first housing coupled to the first output port;
a second fan rotatable within a second housing coupled to the second output port;
a motor that, when activated, provides mechanical power to the first fan and to the second fan; and
airflow generation means responsive to the mechanical power output by the motor and configured to:
generate first air motion within the first housing and expelled via the first output port as a first airflow output; and
generate second air motion within the second housing and expelled via the second output port as a second airflow output, wherein the second airflow output has a fluid dynamic metric different from the first airflow output.
17. The hand-held air blowing apparatus of
the first housing is separated from the second output port; and
the second housing is separated from the first output port.
18. The hand-held air blowing apparatus of
19. The hand-held air blowing apparatus of
the first fan housing has a first volume and the first fan has a first fan blade length and a first fan tip-speed; and
the second fan housing has a second volume and the second fan has a second fan blade length and a second fan tip-speed; wherein:
the first volume is larger than the second volume, the first fan blade length is shorter than the second fan blade length and the first fan tip-speed is greater than the second fan tip-speed.
20. The hand-held air blowing apparatus of
an operator handle secured to the hand-held air blowing apparatus;
a motor activation mounted to the operator handle and configured to selectively activate and deactivate the motor in response to engagement and disengagement, respectively of the motor activation; and
a forearm brace secured to the operator handle and configured to distribute force generated in response to rotation of the first fan and the second fan at least partially along a length of the forearm brace.