US20260182677A1 · App 19/129,764
BREAST SUPPORT GARMENT WITH ENGINEERED SUPPORT STRUCTURE
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
LULULEMON ATHLETICA CANADA INC.
Inventors
Philip David Siwek, Yuki Aihara, Connor Alexander Hammond
Abstract
Examples of breast support garments having an engineered support structure are described. In one embodiment, a breast support garment includes a front portion covering a portion of a chest area of a wearer and extending from a first side to a second side. The front portion having an inner face and an outer face. The engineered support structure is formed by an adhesive dot matrix pattern disposed on the inner face. The engineered support structure includes a first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots, with the first level of support being different from the second level of support.
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Figures
Description
BACKGROUND
[0001]The present embodiments relate to garments and more particularly to breast support garments with an engineered support structure.
[0002]Conventional breast support garments, such as sport bras, that are able to deliver a sufficient amount of support and movement management for a given activity are also commonly found to be bulky and overly restrictive.
[0003]There exists a need in the art for a sports garment that is lightweight while still providing good support to the wearer during a sports activity.
SUMMARY
[0004]In one aspect, the disclosure provides a breast support garment with an engineered support structure. The breast support garment includes a front portion for covering at least a portion of a chest area of a wearer and extending from a first side of the front portion to a second side of the front portion. The front portion having a front portion inner face and a front portion outer face. The breast support garment also includes an engineered support structure formed by an adhesive dot matrix pattern disposed on the front portion. The engineered support structure includes at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern. The first level of support is different from the second level of support.
[0005]In another aspect, the disclosure provides a method of forming a breast support garment with an engineered support structure. The method includes providing a front portion of the breast support garment for covering at least a portion of a chest area of a wearer. The front portion having a front portion inner face and a front portion outer face. The method also including depositing a plurality of adhesive dots onto the front portion according to an adhesive dot matrix pattern to form the engineered support structure. The engineered support structure including at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern. The first level of support is different from the second level of support.
[0006]In another aspect, the disclosure provides an engineered support structure for a breast support garment. The engineered support structure includes a plurality of adhesive dots deposited onto a front portion of the breast support garment according to an adhesive dot matrix pattern. The adhesive dot matrix pattern provides the engineered support structure with at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern. The first level of support is different from the second level of support.
[0007]Other systems, methods, features and advantages of the disclosure will be, or will become, apparent to one of ordinary skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description and this summary, be within the scope of the disclosure, and be protected by the following claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]The disclosure can be better understood with reference to the following drawings and description. Throughout the drawings, reference numbers may be re-used to indicate correspondence between referenced elements. The drawings are provided to illustrate example embodiments described herein and are not intended to limit the scope of the disclosure. Sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes and sizes of various elements and angles are not drawn to scale, and some of these elements are arbitrarily enlarged and positioned to improve drawing legibility.
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DETAILED DESCRIPTION
[0029]Breast support garments having an engineered support structure are described herein. The techniques of the present embodiments provide a garment that distributes pressure in a way that is comfortable for the wearer while also effectively managing and reducing movement and acceleration of the wearer's breast tissue. In some aspects, the breast support garment of the present embodiments provides an engineered support structure having varied zones of support throughout areas of garment to allow for support of breast tissue and management of breast movement.
[0030]In the following description, details are set forth to provide an understanding of the application. In some instances, certain structures, techniques, and methods have not been described or shown in detail in order not to obscure the application. In the context of the present disclosure, various terms are used in accordance with what is understood to be the ordinary meaning of those terms.
[0031]For consistency and convenience, directional adjectives are employed throughout this detailed description corresponding to the illustrated embodiments. It will be understood that each of these directional adjectives may be applied to garments or articles of clothing, as well as individual components of the article of clothing or garment. Directional terms such as “top”, “bottom”, “front”, “back”, “upper”, “lower”, “outer” and “inner” are used in the following description for the purpose of providing relative reference only, and are not intended to suggest any limitations on how any article or garment is to be positioned during use, or to be mounted in an assembly or relative to an environment. The use of the word “a” or “an” when used herein in conjunction with the term “comprising” may mean “one”, but it is also consistent with the meaning of “one or more”, “at least one” and “one or more than one”. Any element expressed in the singular form also encompasses its plural form. Any element expressed in the plural form also encompasses its singular form. The term “plurality” as used herein means more than one, for example, two or more, three or more, four or more, and the like.
[0032]In accordance with the techniques described herein, embodiments of a breast support garment with an engineered support structure are provided.
[0033]Referring now to
[0034]In this embodiment, breast support garment 100 includes a pair of shoulder straps, including a first strap 110 and a second strap 112. First strap 110 and second strap 112 are configured to extend over the shoulders of a wearer of breast support garment 100. In an example embodiment, front portion 102 of breast support garment 100 extends from a top edge 114 to a bottom edge 116. Top edge 114 may form a neckline that extends above the breasts of a wearer and bottom edge 116 may form an under band that extends beneath the breasts of a wearer. Additionally, in some embodiments, front portion 102 of breast support garment 100 may also include a pair of breast cups, including a first breast cup 118 and a second breast cup 120, that are configured to receive breasts of the wearer. In one embodiment, first breast cup 118 and second breast cup 120 on front portion 102 of breast support garment 100 may be molded into the material forming front portion 102.
[0035]Referring now to
[0036]In an exemplary embodiment, a breast support garment, including breast support garment 100, may be provided with straps that include an optional closure system. However, it should be understood that any kind of strap construction and/or form of closure system may be used with the breast support garment according to the techniques described herein. In this embodiment, rear portion 200 of breast support garment 100 includes a first back band section 202 extending from first side 104 of breast support garment 100 and a second back band section 204 extending from second side 106 of breast support garment 100. In some embodiments, breast support garment 100 may include a closure system 206. In this embodiment, breast support garment 100 includes closure system 206 that allows opposite ends of first back band section 202 and second back band section 204 of rear portion 200 to be joined together to close or fasten around the back area of the wearer to hold breast support garment 100 on the wearer.
[0037]In this embodiment, first back band section 202 of breast support garment 100 includes a first end 208 and second back band section 204 of breast support garment 100 includes a second end 210. Closure system 206 allows first end 208 of first back band section 202 to be releasably joined or attached with a second end 210 of second back strap section 204. In an example embodiment, closure system 206 includes a fastening mechanism on each of first end 208 and second end 210 that allows first back band section 202 to be releasably joined or attached to second back band section 204. In one embodiment, the fastening mechanism may be one or more hooks on one of first end 208 or second end 210 that engage and/or mate with one or more corresponding receiving loops or eyes on the other of second end 210 or first end 208. In other embodiments, other types or forms of fastening mechanisms may be provided as part of closure system 206 to releasably join or attach first end 208 of first back band section 202 with second end 210 of second back band section 204.
[0038]In some embodiments, rear portion 200 of breast support garment 100 may include a plurality of back straps that attach or join with the shoulder straps of front portion 102 at one end and attach or join with first back band section 202 and second back band section 204 of rear portion 200 at the opposite end. In an example embodiment, rear portion 200 of breast support garment 100 includes a first pair of back straps, including a first back strap 212 and a second back strap 214, that are joined with first shoulder strap 110 at one end and extend in a diagonal direction to join with second back band section 204 on the opposite side from first shoulder strap 110. Rear portion 200 of breast support garment 100 also includes a second pair of back straps, including a third back strap 216 and a fourth back strap 218, that are joined with second shoulder strap 112 at one end and extend in a diagonal direction to join with first back band section 202 on the opposite side from second shoulder strap 112. With this arrangement, the first pair of back straps (e.g., first back strap 212 and second back strap 214) cross over and/or under the second pair of back straps (e.g., third back strap 216 and fourth back strap 218) on the back area of a wearer of breast support garment 100.
[0039]Referring now to
[0040]In an example embodiment, outer layer 300 of front portion 102 of breast support garment 100 includes a front portion inner face 304 facing towards the chest area of the wearer opposite from front portion outer face 108. That is, front portion inner face 304 of outer layer 300 faces towards a first face 306 of inner layer 302 when inner layer 302 and outer layer 300 are joined together to form breast support garment 100. Inner layer 302 also includes a second face 308 opposite first face 306 that faces towards the chest area of the wearer when breast support garment 100 is worn.
[0041]In some embodiments, inner layer 302 also includes a pair of back band sections that extend from each lateral side of breast support garment 100 and join together to wrap around the back area of the wearer. As shown in
[0042]In some embodiments, breast support garment 100 may also include at least one cushioning structure located between outer layer 300 and inner layer 302. In an example embodiment, breast support garment 100 includes a cushioning structure 320 that extends at least along bottom edge 116. In this embodiment, cushioning structure 320 extends along bottom edge 116, including a first cushioning portion 322 that extends between a first end 324 on one side and a second end 326 on the opposite side under first breast cup 118 and second breast cup 120 on bottom edge 116. In an example embodiment, first cushioning portion 322 of cushioning structure 320 is shaped to follow or correspond to the lower contours of each breast of a wearer of breast support garment 100.
[0043]In some embodiments, cushioning structure 320 may also include additional cushioning portions that are shaped to follow lateral side contours of each breast of a wearer of breast support garment 100. In this embodiment, cushioning structure 320 includes a first lateral cushioning portion 328 on one side that extends upwards from first cushioning portion 322 and follows a lateral contour of first breast cup 118. Cushioning structure 320 also includes a second lateral cushioning portion 330 on the opposite side from first lateral cushioning portion 328 that extends upwards from first cushioning portion 322 and follows a lateral contour of second breast cup 120.
[0044]In an example embodiment, cushioning structure 320, including first cushioning portion 322, first lateral cushioning portion 328, and second lateral cushioning portion 330, may be made from a compressible material that is configured to provide cushioning to the wearer of breast support garment 100. In some implementations, cushioning structure 320 may also act as a support structure and/or shaping structure that can provide support to manage breast tissue acceleration during a wearer's activity. In one embodiment, the compressible material may be a foam, including, but not limited to a shape memory polymer foam or similar material. In some implementations, cushioning structure 320 may include a first shoulder strap cushioning structure 323 located between outer layer 300 and inner layer 302 at first shoulder strap 110 and a second shoulder strap cushioning structure 325 located between outer layer 300 and inner layer 302 at second shoulder strap 112 to provide cushioning and comfort to the wearer.
[0045]According to the techniques of the present embodiments, a support garment, including breast support garment 100, may be provided with an engineered support structure that allows the garment to have zones of varying support (i.e., stretch resistance) in different areas of the garment. In some embodiments, the engineered support structure may be formed by selectively applying drops or dots of adhesive in between the layers of the garment in different patterns to create the zones of varying support. When the layers of the garment are joined, the patterns of adhesive allow the garment to stretch to varying degrees or amounts, depending on the separation distance between the drops or dots of adhesive forming each zone. With this arrangement, a garment with an engineered support structure that provides zones of varying support to breast tissue and management of breast movement may be formed.
[0046]Referring now to
[0047]As shown in
[0048]In one implementation of process 400, once process 400 has been completed (e.g., printer 402 has deposited plurality of adhesive dots 408 according to a predetermined dot matrix pattern), outer layer 300 of breast support garment 100 may be joined with inner layer 302 by aligning first face 306 of inner layer 302 (shown in
[0049]The adhesive dots (e.g., plurality of adhesive dots 408) arranged in the dot matrix pattern bonds together the two layers (e.g., outer layer 300 and inner layer 302) at the locations corresponding to the pattern of the drops or dots of adhesive to form the engineered support structure between outer layer 300 and inner layer 302. At the locations where the adhesive is present, outer layer 300 and inner layer 302 are bonded to each other and relative movement of the layers at that location is constrained, thereby limiting stretch. In addition, the adhesive can also limit stretching by locking out the fibers in the fabric where it is applied. By varying the separation distance between the discrete drops or dots of adhesive that bonds the two layers, the amount or degree of stretch resistance may be correspondingly varied. That is, in areas where the separation distance between the drops or dots of adhesive is smaller (i.e., the drops or dots of adhesive are spaced closer together), the stretch resistance will be greater (i.e., permitting less stretching) in these areas to provide a greater amount of support. Conversely, in areas where the separation distance between the drops or dots of adhesive is larger (i.e., the drops or dots of adhesive are spaced farther apart), the stretch resistance will be less (i.e., permitting more stretching) in these areas to provide a lesser amount of support.
[0050]Additionally, in some embodiments, the amount or degree of stretch resistance may also be varied by changing a size or volume of the adhesive dots forming the adhesive dot matrix pattern. For example, by using adhesive dots of a first size that are larger than adhesive dots of a second size, the larger sized adhesive dots bond more material of the opposing layers together, thereby permitting less stretch in those areas where the adhesive dot size is larger than in the areas where the adhesive dot size is smaller. In still other embodiments, the engineered support structure may utilize variations in separation distance and adhesive dot size to change the level of support (e.g., stretch resistance) in different areas of breast support garment 100.
[0051]Referring now to
[0052]In this embodiment, first adhesive dot density 502 may be used in at least a center portion of first breast cup 118 and second breast cup 120, areas along a periphery of outer layer 300, including areas adjacent to first breast cup 118 and second breast cup 120 along bottom edge 116, areas at the ends of first back band section 202 and second back band section 204, areas near the top of first shoulder strap 110 and second shoulder strap 112, and areas adjacent to first breast cup 118 and second breast cup 120 along top edge 114.
[0053]Adhesive dot matrix pattern 500 also includes a second adhesive dot density 504 that is associated with a low adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 502 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 502) to provide a level of support that is greater than the level of support provided by first adhesive dot density 502. That is, second adhesive dot density 504 bonds the opposite layers (e.g., outer layer 300 and inner layer 302 shown in
[0054]In this embodiment, second adhesive dot density 504 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 502. Second adhesive dot density 504 may also be used in at least areas of first back band section 202 and second back band section 204 inward from the ends where first adhesive dot density 502 is located.
[0055]Adhesive dot matrix pattern 500 further includes a third adhesive dot density 506 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 504 and first adhesive dot density 502 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 504 and first adhesive dot density 502) to provide a level of support that is greater than the level of support provided by second adhesive dot density 504 and first adhesive dot density 502. That is, third adhesive dot density 506 bonds the opposite layers (e.g., outer layer 300 and inner layer 302 shown in
[0056]In this embodiment, third adhesive dot density 506 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of second adhesive dot density 504 and first adhesive dot density 502. Third adhesive dot density 506 may also be used in at least areas of first back band section 202 and second back band section 204 inward from where second adhesive dot density 504 is located.
[0057]In this embodiment, adhesive dot matrix pattern 500 also includes a fourth adhesive dot density 508 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502 (and/or an adhesive dot size that is larger than the adhesive dot size of third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502) to provide a level of support that is greater than the level of support provided by third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502. That is, fourth adhesive dot density 508 bonds the opposite layers (e.g., outer layer 300 and inner layer 302 shown in
[0058]In this embodiment, fourth adhesive dot density 508 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the areas of third adhesive dot density 506, second adhesive dot density 504, and first adhesive dot density 502, such that fourth adhesive dot density 508 is positioned along a root of the breast tissue of each of the wearer's breasts. Fourth adhesive dot density 508 may also be used in at least areas of first back band section 202 and second back band section 204 inward from where third adhesive dot density 506 is located. Additionally, fourth adhesive dot density 508 may be used in areas along a periphery of outer layer 300, including areas adjacent to first breast cup 118 and second breast cup 120 along bottom edge 116, areas near the top of first shoulder strap 110 and second shoulder strap 112, and areas adjacent to first breast cup 118 and second breast cup 120 along top edge 114. With this arrangement, adhesive dot matrix pattern 500 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.
[0059]Referring now to
[0060]For example, as shown in
[0061]
[0062]In an example embodiment, the separation distances of the adjacent adhesive dots of each zone decrease from the center portion of second breast cup 120 outwards such that first separation distance D1 is greater than second separation distance D2 and third separation distance D3 and second separation distance D2 is greater than third separation distance D3. In one embodiment, first separation distance D1 is approximately 6 millimeters (mm), second separation distance D2 is approximately 3 mm, and third separation distance D3 is approximately 2 mm. In other embodiments, the specific separation distances may vary. The same variation in adjacent adhesive dot separation distances may also be applied in different directions. For example, the same effect may be achieved by changing the separation distances between the adjacent adhesive dots in a direction following along a curve of the different zones, (e.g., the adjacent adhesive dots along each curve have the same separation distance in the zone having first adhesive dot density 502 and are further separated from the neighboring adhesive dots in adjacent zones having the same separation distance in the zone having second adhesive dot density 504).
[0063]Additionally, in some embodiments, a zone having fourth adhesive dot density 508 may surround the zones having first adhesive dot density 502, second adhesive dot density 504, and third adhesive dot density 506 around second breast cup 120. In an example embodiment, the separation distances of the adhesive dots in the zone having fourth adhesive dot density 508 may be smaller than each of first separation distance D1, second separation distance D2, and third separation distance D3. For example, in the embodiment shown in
[0064]With this arrangement, the areas of breast support garment 100 having zones with an adhesive dot density that has a larger separation distance between the adhesive dots provides a lower amount or degree of stretch resistance (e.g., allowing more stretch) than the areas of breast support garment 100 having zones with an adhesive dot density that has a smaller separation distance between the adhesive dots provides a higher amount or degree of stretch resistance (e.g., allowing less stretch). That is, as shown in
[0065]In some embodiments, the adhesive dots of the adhesive dot matrix pattern forming the engineered support structure of breast support garment 100 may infiltrate or permeate into the fabric or textile forming the opposite layers of breast support garment 100 to different amounts or degrees.
[0066]As shown in
[0067]Referring now to
[0068]In some embodiments, the adhesive dots of the adhesive dot matrix pattern forming the engineered support structure may have a three-dimensional configuration such that the adhesive dots have a thickness that is substantially similar to a thickness associated with the fabric or textile forming outer layer 300 and inner layer 302. For example, the embodiments of plurality of adhesive dots 800 shown in
[0069]Referring now to
[0070]In some embodiments, different engineered support structures providing zones having varying levels of support to breast support garment 100 may be provided by using different adhesive dot matrix patterns applied between outer layer 300 and inner layer 302.
[0071]Referring now to
[0072]Second adhesive dot matrix pattern 900 also includes a second adhesive dot density 904 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 902 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 902) to provide a level of support that is greater than the level of support provided by first adhesive dot density 902. In this embodiment, second adhesive dot density 904 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 902. Second adhesive dot density 904 may also be used along an area adjacent to and extending along the contour of top edge 114 and at areas along the sides of breast support garment 100.
[0073]Second adhesive dot matrix pattern 900 further includes a third adhesive dot density 906 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 904 and first adhesive dot density 902 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 904 and first adhesive dot density 902) to provide a level of support that is greater than the level of support provided by second adhesive dot density 904 and first adhesive dot density 902. In this embodiment, third adhesive dot density 906 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of second adhesive dot density 904 and first adhesive dot density 902. Third adhesive dot density 906 may also be used in at least areas adjacent to first breast cup 118 and second breast cup 120 along bottom edge 116 and spaced apart from top edge 114 inward from the areas of second adhesive dot density 904 and first adhesive dot density 902.
[0074]In this embodiment, second adhesive dot matrix pattern 900 also includes a fourth adhesive dot density 908 that is associated with a smallest adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 906, second adhesive dot density 904, and first adhesive dot density 902 (and/or an adhesive dot size that is smaller than the adhesive dot size of third adhesive dot density 906, second adhesive dot density 904, and first adhesive dot density 902) to provide a level of support that is less than the level of support provided by third adhesive dot density 906, second adhesive dot density 904, and first adhesive dot density 902.
[0075]In this embodiment, fourth adhesive dot density 908 may be used in at least areas in the middle of breast support garment 100 along bottom edge 116 and between first breast cup 118 and second breast cup 120 as well as areas along the sides of breast support garment 100. With this arrangement, second adhesive dot matrix pattern 900 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.
[0076]As shown in
[0077]In an example embodiment, the separation distances of the adhesive dots of each zone 912, 914, 916 decrease from the center portion of second breast cup 120 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in third zone 916 is approximately 3 mm, the separation distance of the adhesive dots in second zone 914 is approximately 2 mm, and the separation distance of the adhesive dots in first zone 912 is approximately 1 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with fourth adhesive dot density 908 is approximately 4 mm. In other embodiments, the specific separation distances may vary.
[0078]Referring now to
[0079]Third adhesive dot matrix pattern 1000 also includes a second adhesive dot density 1004 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1002 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1002) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1002. In this embodiment, second adhesive dot density 1004 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 1002. Second adhesive dot density 1004 may also be used along an area extending along the contour of top edge 114 and at areas along the sides of breast support garment 100.
[0080]Third adhesive dot matrix pattern 1000 further includes a third adhesive dot density 1006 that is associated with a highest adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1004 and first adhesive dot density 1002 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1004 and first adhesive dot density 1002) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1004 and first adhesive dot density 1002. In this embodiment, third adhesive dot density 1006 may be used throughout a substantial majority of breast support garment 100, including surrounding the area of second adhesive dot density 1004 and first adhesive dot density 1002.
[0081]In this embodiment, third adhesive dot matrix pattern 1000 also includes a fourth adhesive dot density 1008 that is associated with a high adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1006, but which is smaller than the separation distance of second adhesive dot density 1004 and first adhesive dot density 1002 to provide a level of support that is less than the level of support provided by third adhesive dot density 1006, but greater than the level of support provided by second adhesive dot density 1004 and first adhesive dot density 1002.
[0082]In this embodiment, fourth adhesive dot density 1008 may be used in at least areas along the sides of breast support garment 100. Additionally, in this embodiment, third adhesive dot matrix pattern 1000 further includes a fifth adhesive dot density 1010 that is associated with a medium adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1006, second adhesive dot density 1004, and fourth adhesive dot density 1008, but which is smaller than the separation distance of first adhesive dot density 1002 to provide a level of support that is less than the level of support provided by third adhesive dot density 1006, second adhesive dot density 1004, and fourth adhesive dot density 1008, but greater than the level of support provided by first adhesive dot density 1002. With this arrangement, third adhesive dot matrix pattern 1000 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.
[0083]As shown in
[0084]In an example embodiment, the separation distances of the adhesive dots of each zone 1014, 1016 decrease from the center portion of second breast cup 120 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in second zone 1016 is approximately 5 mm and the separation distance of the adhesive dots in first zone 1014 is approximately 2 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with third adhesive dot density 1006 is approximately 0.5 mm, the separation distance of the adhesive dots associated with fourth adhesive dot density 1008 is approximately 1 mm, and the separation distance of the adhesive dots associated with fifth adhesive dot density 1010 is approximately 3 mm. In other embodiments, the specific separation distances may vary.
[0085]
[0086]As shown in
[0087]Fourth adhesive dot matrix pattern 1100 further includes a third adhesive dot density 1106 that is associated with a highest adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1104 and first adhesive dot density 1102 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1104 and first adhesive dot density 1102) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1104 and first adhesive dot density 1102. In this embodiment, third adhesive dot density 1106 may be used throughout a substantial majority of breast support garment 100, including surrounding the area of second adhesive dot density 1104 and first adhesive dot density 1102.
[0088]In this embodiment, fourth adhesive dot matrix pattern 1100 also includes a fourth adhesive dot density 1108 that is associated with a high adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1106, but which is smaller than the separation distance of second adhesive dot density 1104 and first adhesive dot density 1102 to provide a level of support that is less than the level of support provided by third adhesive dot density 1106, but greater than the level of support provided by second adhesive dot density 1104 and first adhesive dot density 1102.
[0089]In this embodiment, fourth adhesive dot density 1108 may be used in at least areas along the sides of breast support garment 100. Additionally, in this embodiment, fourth adhesive dot matrix pattern 1100 further includes a fifth adhesive dot density 1110 that is associated with a medium adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1106, second adhesive dot density 1104, and fourth adhesive dot density 1108, but which is smaller than the separation distance of first adhesive dot density 1102 to provide a level of support that is less than the level of support provided by third adhesive dot density 1106, second adhesive dot density 1104, and fourth adhesive dot density 1108, but greater than the level of support provided by first adhesive dot density 1102. With this arrangement, fourth adhesive dot matrix pattern 1100 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.
[0090]As shown in
[0091]In an example embodiment, the separation distances of the adhesive dots of each zone 1114, 1116 decrease from the center portion of second breast cup 120 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in second zone 1116 is approximately 6 mm and the separation distance of the adhesive dots in first zone 1114 is approximately 3 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with third adhesive dot density 1106 is approximately 1 mm, the separation distance of the adhesive dots associated with fourth adhesive dot density 1108 is approximately 2 mm, and the separation distance of the adhesive dots associated with fifth adhesive dot density 1110 is approximately 4 mm. In other embodiments, the specific separation distances may vary.
[0092]In contrast to the engineered support structure of third adhesive dot matrix pattern 1000, the engineered support structure of fourth adhesive dot matrix pattern 1100 will provide breast support garment 100 with an overall lower amount of support throughout all of the areas of breast support garment 100 due to the larger separation distances associated with each of the adhesive dot densities, while maintaining an overall similar support profile (e.g., the areas of the relative adhesive dot densities remain the same while the actual values for the separation distances associated with those densities are changed). With this arrangement, breast support garments having similar support profiles, but varying levels of support, may be provided by using similar adhesive dot matrix patterns with varying separation distances for each of the adhesive dot densities.
[0093]Referring now to
[0094]In this embodiment, the center portion of first breast cup 118 and second breast cup 120 having first adhesive dot density 1202 also includes a layer 1204 of spray adhesive or glue that is deposited over and/or under the adhesive dots of first adhesive dot density 1202. This additional layer 1204 of spray adhesive or glue deposited onto the center portion of first breast cup 118 and second breast cup 120 of breast support garment 100 may assist with bonding or joining outer layer 300 and inner layer 302 in a manner to prevent or resist wrinkling or bunching in this area. In some embodiments, layer 1204 of spray adhesive or glue may be optional.
[0095]Fifth adhesive dot matrix pattern 1200 also includes a second adhesive dot density 1206 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1202 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1202) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1202. In this embodiment, second adhesive dot density 1206 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of first adhesive dot density 1202. Second adhesive dot density 1206 may also be used along an area adjacent to and extending along the contour of top edge 114 and at areas along the sides of breast support garment 100.
[0096]Fifth adhesive dot matrix pattern 1200 further includes a third adhesive dot density 1208 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1206 and first adhesive dot density 1202 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1206 and first adhesive dot density 1202) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1206 and first adhesive dot density 1202. In this embodiment, third adhesive dot density 1208 may be used in at least an area around the center portion of first breast cup 118 and second breast cup 120 surrounding the area of second adhesive dot density 1206 and first adhesive dot density 1202. Third adhesive dot density 1208 may also be used in at least areas adjacent to first breast cup 118 and second breast cup 120 along bottom edge 116 and spaced apart from top edge 114 inward from the areas of second adhesive dot density 1206 and first adhesive dot density 1202.
[0097]In this embodiment, fifth adhesive dot matrix pattern 1200 also includes a fourth adhesive dot density 1210 that is associated with a small adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1208 and second adhesive dot density 1206, but that is smaller than the separation distance of first adhesive dot density 1202 to provide a level of support that is less than the level of support provided by third adhesive dot density 1208 and second adhesive dot density 1206, but which is greater than the level of support provided by first adhesive dot density 1202.
[0098]In this embodiment, fourth adhesive dot density 1210 may be used in at least areas in the middle of breast support garment 100 along bottom edge 116 and between first breast cup 118 and second breast cup 120 as well as areas along the sides of breast support garment 100. With this arrangement, fifth adhesive dot matrix pattern 1200 forms an engineered support structure between outer layer 300 and inner layer 302 of breast support garment 100.
[0099]As shown in
[0100]In an example embodiment, the separation distances of the adhesive dots of each zone 1214, 1216, 1218 decrease from the center portion of second breast cup 120 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in third zone 1218 is approximately 6 mm, the separation distance of the adhesive dots in second zone 1216 is approximately 2 mm, and the separation distance of the adhesive dots in first zone 1214 is approximately 1 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with fourth adhesive dot density 1210 is approximately 4 mm. In other embodiments, the specific separation distances may vary.
[0101]In some embodiments, a breast support garment may be provided as a one-piece support garment.
[0102]In some embodiments, front portion 1302 extends between a first side 1304 and a second side 1306 of breast support garment 1300. In an example embodiment, front portion 1302 of breast support garment 1300 includes a front portion outer face 1308 that forms an outer surface of breast support garment 1300 extending away from the chest area of the wearer. In this embodiment, breast support garment 1300 includes a pair of shoulder straps, including a first strap 1310 and a second strap 1312. First strap 1310 and second strap 1312 are configured to extend over the shoulders of a wearer of breast support garment 1300.
[0103]In an example embodiment, front portion 1302 of breast support garment 1300 extends from a top edge 1314 to a bottom edge 1316. Top edge 1314 may form a neckline that extends above the breasts of a wearer and bottom edge 1316 may form an under band that extends beneath the breasts of a wearer and continues to back portion 1400 so as to encircle a torso of the wearer. Additionally, in some embodiments, front portion 1302 of breast support garment 1300 may also include a pair of breast cups, including a first breast cup 1318 and a second breast cup 1320, that are configured to receive breasts of the wearer. In one embodiment, first breast cup 1318 and second breast cup 1320 on front portion 1302 of breast support garment 1300 may be molded into the material forming front portion 1302. In some embodiments, front portion 1302 includes an outer layer and an opposite inner layer in a manner substantially similar to breast support garment 100, described above.
[0104]Referring now to
[0105]In some embodiments, one-piece breast support garment 1300 may optionally include one or more cushioning structures, for example, substantially similar to cushioning structures 320, 323, 325 described above and shown in
[0106]In accordance with the techniques of the example embodiments described herein, one-piece breast support garment 1300 may be provided with an engineered support structure that allows the garment to have zones of varying support (i.e., stretch resistance) in different areas of the garment. In some embodiments, an engineered support structure may be provided in front portion 1302, rear portion 1400, and/or both front portion 1302 and rear portion 1400 of one-piece breast support garment 1300 by applying adhesive dot matrix patterns to the layers of each of front portion 1302 and/or rear portion 1400, in a similar manner as described above with regard to process 400 for breast support garment 100.
[0107]Referring now to
[0108]In this embodiment, the center portion of first breast cup 1318 and second breast cup 1320 having first adhesive dot density 1502 also includes a layer 1504 of spray adhesive or glue that is deposited over and/or under the adhesive dots of first adhesive dot density 1502. This additional layer 1504 of spray adhesive or glue deposited onto the center portion of first breast cup 1318 and second breast cup 1320 of breast support garment 1300 may assist with bonding or joining the outer layer and inner layer in a manner to prevent or resist wrinkling or bunching in this area. In some embodiments, layer 1504 of spray adhesive or glue may be optional.
[0109]Sixth adhesive dot matrix pattern 1500 also includes a second adhesive dot density 1506 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1502 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1502) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1502. In this embodiment, second adhesive dot density 1506 may be used in at least an area around the center portion of first breast cup 1318 and second breast cup 1320 surrounding the area of first adhesive dot density 1502. Second adhesive dot density 1506 may also be used along an area adjacent to and extending along the contour of top edge 1314 and at areas along the sides of breast support garment 1300.
[0110]Sixth adhesive dot matrix pattern 1500 further includes a third adhesive dot density 1508 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1506 and first adhesive dot density 1502 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1506 and first adhesive dot density 1502) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1506 and first adhesive dot density 1502. In this embodiment, third adhesive dot density 1508 may be used in at least an area around the center portion of first breast cup 1318 and second breast cup 1320 surrounding the area of second adhesive dot density 1506 and first adhesive dot density 1502. Third adhesive dot density 1508 may also be used in at least areas adjacent to first breast cup 1318 and second breast cup 1320 along bottom edge 1316 and spaced apart from top edge 1314 inward from the areas of second adhesive dot density 1506 and first adhesive dot density 1502.
[0111]In this embodiment, sixth adhesive dot matrix pattern 1500 also includes a fourth adhesive dot density 1510 that is associated with a small adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1508 and second adhesive dot density 1506, but that is smaller than the separation distance of first adhesive dot density 1502 to provide a level of support that is less than the level of support provided by third adhesive dot density 1508 and second adhesive dot density 1506, but which is greater than the level of support provided by first adhesive dot density 1502.
[0112]In this embodiment, fourth adhesive dot density 1510 may be used in at least areas in the middle of breast support garment 1300 along bottom edge 1316 and between first breast cup 1318 and second breast cup 1320 as well as areas along the sides of breast support garment 1300. With this arrangement, sixth adhesive dot matrix pattern 1500 forms an engineered support structure between the outer layer and inner layer of breast support garment 1300.
[0113]As shown in
[0114]In an example embodiment, the separation distances of the adhesive dots of each zone 1514, 1516, 1518 decrease from the center portion of second breast cup 1320 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in third zone 1518 is approximately 6 mm, the separation distance of the adhesive dots in second zone 1516 is approximately 2 mm, and the separation distance of the adhesive dots in first zone 1514 is approximately 1 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with fourth adhesive dot density 1510 is approximately 4 mm. In other embodiments, the specific separation distances may vary.
[0115]Referring now to
[0116]First back adhesive dot matrix pattern 1600 also includes a second adhesive dot density 1604 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1602 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1602) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1602. In this embodiment, second adhesive dot density 1604 may be used in at least an area around a periphery of rear portion 1400, including following along top edge 1314, along the opposite sides of center section 1402, and surrounding a cutout adjacent to bottom edge 1316.
[0117]First back adhesive dot matrix pattern 1600 further includes a third adhesive dot density 1606 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1604 and first adhesive dot density 1602 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1604 and first adhesive dot density 1602) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1604 and first adhesive dot density 1602. In this embodiment, third adhesive dot density 1606 may be used in at least an area including center section 1402 and extending upwards towards first shoulder strap 1310 and second shoulder strap 1312 and extending downwards towards bottom edge 1316. With this arrangement, first back adhesive dot matrix pattern 1600 forms an engineered support structure that provides support to rear portion 1400 of breast support garment 1300.
[0118]Referring now to
[0119]In this embodiment, the center portion of first breast cup 1318 and second breast cup 1320 having first adhesive dot density 1702 also includes a layer 1704 of spray adhesive or glue that is deposited over and/or under the adhesive dots of first adhesive dot density 1702. This additional layer 1704 of spray adhesive or glue deposited onto the center portion of first breast cup 1318 and second breast cup 1320 of breast support garment 1300 may assist with bonding or joining the outer layer and inner layer in a manner to prevent or resist wrinkling or bunching in this area. In some embodiments, layer 1704 of spray adhesive or glue may be optional.
[0120]Seventh adhesive dot matrix pattern 1700 also includes a second adhesive dot density 1706 that is associated with a medium adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1702 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1702) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1702. In this embodiment, second adhesive dot density 1706 may be used in at least an area around the center portion of first breast cup 1318 and second breast cup 1320 surrounding the area of first adhesive dot density 1702. Second adhesive dot density 1706 may also be used along an area adjacent to and extending along the contour of top edge 1314 and at areas along the sides of breast support garment 1300.
[0121]Seventh adhesive dot matrix pattern 1700 further includes a third adhesive dot density 1708 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of second adhesive dot density 1706 and first adhesive dot density 1702 (and/or an adhesive dot size that is larger than the adhesive dot size of second adhesive dot density 1706 and first adhesive dot density 1702) to provide a level of support that is greater than the level of support provided by second adhesive dot density 1706 and first adhesive dot density 1702. In this embodiment, third adhesive dot density 1708 may be used in at least an area around the center portion of first breast cup 1318 and second breast cup 1320 surrounding the area of second adhesive dot density 1706 and first adhesive dot density 1702. Third adhesive dot density 1708 may also be used in at least areas adjacent to first breast cup 1318 and second breast cup 1320 along bottom edge 1316 and spaced apart from top edge 1314 inward from the areas of second adhesive dot density 1706 and first adhesive dot density 1702.
[0122]In this embodiment, seventh adhesive dot matrix pattern 1700 also includes a fourth adhesive dot density 1710 that is associated with a small adhesive dot density having a separation distance that is larger than the separation distance of third adhesive dot density 1708 and second adhesive dot density 1706, but that is smaller than the separation distance of first adhesive dot density 1702 to provide a level of support that is less than the level of support provided by third adhesive dot density 1708 and second adhesive dot density 1706, but which is greater than the level of support provided by first adhesive dot density 1702.
[0123]In this embodiment, fourth adhesive dot density 1710 may be used in at least areas in the middle of breast support garment 1300 along bottom edge 1316 and between first breast cup 1318 and second breast cup 1320 as well as areas along the sides of breast support garment 1300. With this arrangement, seventh adhesive dot matrix pattern 1700 forms an engineered support structure between the outer layer and inner layer of breast support garment 1300.
[0124]As shown in
[0125]In an example embodiment, the separation distances of the adhesive dots of each zone 1714, 1716, 1718 decrease from the center portion of second breast cup 1320 outwards through each zone. In one embodiment, the separation distance of the adhesive dots in third zone 1718 is approximately 6 mm, the separation distance of the adhesive dots in second zone 1716 is approximately 1 mm, and the separation distance of the adhesive dots in first zone 1714 is approximately 0.5 mm. Additionally, in this embodiment, the separation distance of the adhesive dots associated with fourth adhesive dot density 1710 is approximately 4 mm. In other embodiments, the specific separation distances may vary.
[0126]Referring now to
[0127]Second back adhesive dot matrix pattern 1800 further includes a second adhesive dot density 1804 that is associated with a high adhesive dot density having a separation distance that is smaller than the separation distance of first adhesive dot density 1802 (and/or an adhesive dot size that is larger than the adhesive dot size of first adhesive dot density 1802) to provide a level of support that is greater than the level of support provided by first adhesive dot density 1802. In this embodiment, second adhesive dot density 1804 may be used in at least an area including center section 1402 and extending upwards towards first shoulder strap 1310 and second shoulder strap 1312 and extending downwards towards bottom edge 1316. With this arrangement, second back adhesive dot matrix pattern 1800 forms an engineered support structure that provides support to rear portion 1400 of breast support garment 1300.
[0128]The present embodiments have been described herein in reference to a breast support garment 100, 1300 having two layers with an engineered support structure formed by an adhesive dot matrix pattern disposed between the two layers. In other embodiments, a breast support garment having only a single layer may be provided, with the engineered support structure formed by an adhesive dot matrix pattern being applied directly onto an inner face of the single layer. For example, the adhesive dots forming the adhesive dot matrix pattern may include a rubber or silicone material so that the adhesive dot matrix pattern may engage or interact with skin of the wearer to provide the engineered support structure for the single layer breast support garment.
[0129]While various embodiments of the disclosure have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the disclosure. Accordingly, the disclosure is not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.
Claims
1. A breast support garment with an engineered support structure, comprising:
a front portion for covering at least a portion of a chest area of a wearer and extending from a first side of the front portion to a second side of the front portion, the front portion having a front portion inner face and a front portion outer face; and
an engineered support structure comprising an adhesive dot matrix pattern disposed on the front portion, wherein the engineered support structure comprises at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern, the first level of support being different from the second level of support.
2. The breast support garment of
3. The breast support garment of
wherein the at least one first zone follows a contour of each breast cup to support breast tissue directly around a root of each breast.
4. The breast support garment of
wherein a support level of the gradual supporting profile decreases as it extends into areas of the breast support garment covering the wearer's breast such that a density of the adhesive dots in the adhesive dot matrix pattern gradually decreases from areas around the root of each breast towards areas of the breast support garment covering the wearer's breast.
5. The breast support garment of
6. The breast support garment of
7. The breast support garment of
8. The breast support garment of
9. The breast support garment of
wherein the at least one cushioning structure is shaped to follow a lower contour of each breast.
10. The breast support garment of
11. A method of forming a breast support garment with an engineered support structure, comprising:
providing a front portion of the breast support garment for covering at least a portion of a chest area of a wearer, the front portion having a front portion inner face and a front portion outer face; and
depositing a plurality of adhesive dots onto the front portion according to an adhesive dot matrix pattern to form the engineered support structure;
wherein the engineered support structure comprises at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern, the first level of support being different from the second level of support.
12. The method according to
joining the inner layer to the outer layer, wherein the adhesive dot matrix pattern bonds the inner layer and the outer layer together.
13. The method according to
placing at least one cushioning structure between the inner layer and the outer layer.
14. The method according to
molding at least a part of the front portion to form two breast cups.
15. The method according to
wherein the at least one first zone follows a contour of each breast cup to support breast tissue directly around a root of each breast.
16. The method according to
wherein a support level of the gradual supporting profile decreases as it extends into areas of the breast support garment covering the wearer's breast such that a density of the adhesive dots in the adhesive dot matrix pattern gradually decreases from areas around the root of each breast towards areas of the breast support garment covering the wearer's breast.
17. The method according to
18. An engineered support structure for a breast support garment, comprising:
a plurality of adhesive dots deposited onto a front portion of the breast support garment according to an adhesive dot matrix pattern;
wherein the adhesive dot matrix pattern provides the engineered support structure with at least one first zone with a first level of support defined by a first adhesive dot density or a first size of adhesive dots in the adhesive dot matrix pattern and at least one second zone with a second level of support defined by a second adhesive dot density or a second size of the adhesive dots in the adhesive dot matrix pattern, the first level of support being different from the second level of support.
19. The engineered support structure of
wherein the first level of support is greater than the second level of support; and
wherein the at least one first zone follows a contour of each breast cup to support breast tissue directly around a root of each breast.
20. The engineered support structure of
wherein a support level of the gradual supporting profile decreases as it extends into areas of the breast support garment covering the wearer's breast such that a density of the adhesive dots in the adhesive dot matrix pattern gradually decreases from areas around the root of each breast towards areas of the breast support garment covering the wearer's breast.