US20260183825A1 · App 19/005,049
ACTUATING ASSEMBLY FOR A HOLD DOWN ARRANGEMENT OF A CAN BODYMAKER REDRAW ASSEMBLY
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Stolle Machinery Company, LLC
Inventors
Ian Kenneth Scholey, Stephen Dane Christensen
Abstract
An actuating assembly for a hold down arrangement of a can bodymaker includes a cam body having a cam surface rotatably coupled to a frame of the bodymaker and a swing lever having: a main portion having a first end pivotably coupled to the frame of the bodymaker and a second end operatively coupled to a redraw assembly of the hold down arrangement, and a hub portion positioned intermediate the first end and the second end of the main portion and engaged with the cam surface. The actuating assembly also includes a sensing arrangement including a controller and a number of sensors in communication with the controller. The controller is structured to determine a force within the actuating assembly from a number of sensed deformations of one or more of the portion of the cam body and/or the number of portions of the swing lever.
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Description
FIELD OF THE INVENTION
[0001]The disclosed concept relates generally to redraw assemblies for can bodymakers and, more particularly, to actuating assemblies for actuating hold down arrangements of redraw assemblies of can bodymakers. The disclosed concept further relates to bodymakers including redraw assemblies having such actuating assemblies.
BACKGROUND OF THE INVENTION
[0002]Generally, a can begins as a disk of metal, such as, but not limited to aluminum, also known as a “blank,” that is punched from a sheet or coil of metal. The blank is fed into a cupper. The cupper performs a blank and draw process to create a cup. That is, the blank is formed into a cup having a bottom and a depending sidewall. The cup is fed into a bodymaker, which performs a redraw and ironing operation. More specifically, the cup is disposed in a can forming machine (i.e., a can bodymaker) at the mouth of a die pack having substantially circular openings therein. The cup is held in place by a redraw sleeve which is part of a hold down arrangement/assembly. The redraw sleeve is a hollow tubular construct that is disposed inside the cup and biases the cup against the die pack. The redraw sleeve is carried by a carriage assembly of the hold down arrangement that moves in a reciprocating fashion between a forward positioning wherein the redraw sleeve biases a cup against the redraw die, and a retracted positioning wherein the redraw sleeve is spaced from the redraw die allowing for the next cup to be positioned adjacent the redraw die. The first die in the die pack is the redraw die, which is also a part of the redraw assembly. Other dies, the ironing dies, are disposed behind, and axially aligned with, the redraw die. The ironing dies are not part of the redraw assembly. An elongated, cylindrical ram having a punch at the forward, distal end is aligned with, and structured to travel through, the openings in the redraw die and the ironing dies. At the end of the die pack opposite the ram is a domer. The domer is a die structured to form a concave dome in the bottom of the cup/can.
[0003]Thus, during the drawing and ironing process a cup is disposed at one end of the die pack. The cup, typically, has a greater diameter than a finished can as well as a greater wall thickness. The redraw sleeve is disposed inside of the cup by the carriage assembly of the hold down assembly and biases the cup bottom against the redraw die. The opening in the redraw die has a diameter that is smaller than the cup. The ram, with the punch as the forward, distal end, passes through the hollow redraw sleeve and contacts the bottom of the cup. As the ram continues to move forward, the cup is moved through the redraw die. As the opening in the redraw die is smaller than the original diameter of the cup, the cup is deformed and becomes elongated with a smaller diameter. The wall thickness of the cup typically remains the same as the cup passes through the redraw die. As the ram continues to move forward, the elongated cup passes through a number of ironing dies. The ironing dies each thin the wall thickness of the cup causing the cup to elongate. The final forming of the can body occurs when the bottom of the elongated cup engages the domer, creating a concave dome in the cup bottom. At this point, and compared to the original shape of the cup, the can body is elongated, has a thinner wall, and a domed bottom. The can body is ejected from the ram, and more specifically the punch, for further processing, such as, but not limited to trimming, washing, printing, flanging, inspection and placement on pallets, which are shipped to the filler. At the filler, the cans are taken off of the pallets, filled, ends are placed (i.e., seamed) onto them, and then the filled cans are repackaged.
[0004]Conventional redraw assemblies provide for little to no diagnostic information for evaluating the health of components thereof such that maintenance can be carried out prior to failures and/or other events which will take a bodymaker offline for significant periods of time. Hence, there is room for improvement in redraw assemblies for bodymakers and components, such as hold down arrangements, thereof.
SUMMARY OF THE INVENTION
[0005]Embodiments of the disclosed concept improve upon existing solutions by providing arrangements which provide for real time monitoring and diagnostic information pertinent to operation of a hold down arrangement of a redraw assembly of a can bodymaker. From such monitoring/diagnostic information determinations about characteristics of components of the redraw assembly can be made and utilized for maintenance purposes and to prevent potentially catastrophic failures of the bodymaker.
[0006]As one aspect of the disclosed concept an actuating assembly for a hold down arrangement of a can bodymaker is provided. The actuating assembly comprises: a cam body structured to be rotatably coupled to a frame of the bodymaker so as to be rotatable about a rotation axis by an operating mechanism, the cam body having a cam surface defining a cam path; a swing lever comprising: a main portion having a first end and a second end opposite the first end, the first end structured to be pivotably coupled to the frame of the bodymaker and the second end structured to be operatively coupled to a redraw assembly of the hold down arrangement; and a hub portion positioned intermediate the first end and the second end of the main portion, the hub portion engaged with the cam surface of the cam body so as to follow the cam path as the cam body rotates about the rotation axis; and a sensing arrangement including a controller and a number of sensors in communication with the controller, wherein one or more of a portion of the cam body bounded by the cam surface and/or a number of portions of the swing lever are structured to deform in a predetermined manner responsive to the engagement of the hub portion and the surface of the cam body, and wherein the controller is structured to determine a force within the actuating assembly from a number of sensed deformations of one or more of the portion of the cam body and/or the number of portions of the swing lever.
[0007]The controller may be structured to determine a force within the actuating assembly from the number of sensed deformations of at least two of the portion of the cam body and/or the number of portions of the swing lever.
[0008]The controller may be structured to determine a force within the actuating assembly from the number of sensed deformations of each of the portion of the cam body and the number of portions of the swing lever.
[0009]The hub portion may be separate from the main portion and coupled to the first end of the main portion by a first arm member and to the second end of the main portion by a second arm member. The number of portions of the swing lever may comprise one or both of a portion of the first arm member and/or a portion of the second arm member. The number of sensors may comprise a sensor disposed on one of the first arm member or the second arm member. The number of sensors may comprise a sensor disposed on each of the first arm member and the second arm member. The sensor disposed on the one of the first arm member or the second arm member may comprise a strain gage. The sensor disposed on the first arm member may comprise a strain gage and the sensor disposed on the second arm member may comprise another strain gage.
[0010]The hub portion may comprise a roller follower rotatably coupled to the main portion via a pin member, and wherein the roller follower is engaged with the cam surface.
[0011]The cam body may comprise a pocket defined therein, and the portion of the cam body bounded by the cam surface may be disposed between the pocket and the portion of the cam surface. The number of sensors may comprise a sensor disposed at least partially within the pocket. The sensor disposed at least partially within the pocket may comprise a strain gage coupled to the portion of the cam body.
[0012]The actuating arrangement may further comprise a biasing arrangement positioned and structured to bias the hub portion of the swing lever against the cam surface. The biasing arrangement may comprise an airbag.
[0013]As another aspect of the disclosed concept a method for monitoring wear of one or more components of a hold down arrangement of a can bodymaker is provided. The hold down arrangement includes an actuating assembly such as previously described. The method comprises: monitoring, while the hold down arrangement is operating, deformation of one or more of the portion of the cam body and/or the number of portions of the swing lever; determining that the deformation of the one or more of the portion of the cam body and/or the number of portions of the swing lever has varied from a predetermined value or values; and providing an indication that the deformation of the one or more of the portion of the cam body and/or the number of portions of the swing lever has varied from the predetermined value or values.
[0014]Determining that the number of deformations of the one or more of the portion of the cam body and/or the number of portions of the swing lever has varied from a predetermined value or values may comprise determining that the number of deformations of at least two of the portion of the cam body and/or the number of portions of the swing lever has varied from the predetermined value or values.
[0015]Determining that the number of deformations of the one or more of the portion of the cam body and/or the number of portions of the swing lever has varied from a predetermined value or values may comprise determining that the number of deformations of each of the portion of the cam body and the number of portions of the swing lever has varied from the predetermined value or values.
[0016]These and other objects, features, and characteristics of the disclosed concept, as well as the methods of operation and functions of the related elements of structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the disclosed concept.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0017]A full understanding of the disclosed concept can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0026]The specific elements illustrated in the drawings and described herein are simply exemplary embodiments of the disclosed concept. Accordingly, specific dimensions, orientations and other physical characteristics related to the embodiments disclosed herein are not to be considered limiting on the scope of the disclosed concept.
[0027]As employed herein, the term “can” refers to any known or suitable container, which is structured to contain a substance (e.g., without limitation, liquid; food; any other suitable substance), and expressly includes, but is not limited to, beverage cans, such as beer and soda cans, as well as cans used for food.
[0028]As used herein, “coupled” means a link between two or more elements, whether direct or indirect, so long as a link occurs. An object resting on another object held in place only by gravity is not “coupled” to the lower object unless the upper object is otherwise maintained substantially in place. That is, for example, a book on a table is not coupled thereto, but a book glued to a table is coupled thereto.
[0029]As used herein, “directly coupled” means that two elements are coupled in direct contact with each other.
[0030]As used herein, “fixedly coupled” or “fixed” means that two components are coupled so as to move as one while maintaining a constant orientation relative to each other. The fixed components may, or may not, be directly coupled.
[0031]As used herein, the word “unitary” means a component is created as a single piece or unit. That is, a component that includes pieces that are created separately and then coupled together as a unit is not a “unitary” component or body.
[0032]As used herein, “engage,” when used in reference to gears or other components having teeth, means that the teeth of the gears interface with each other and the rotation of one gear causes the other gear to rotate as well.
[0033]As employed herein, the term “number” shall mean one or an integer greater than one (i.e., a plurality).
[0034]As used herein, the term “controller” shall mean a programmable analog and/or digital device (including an associated memory part or portion) that can store, retrieve, execute and process data (e.g., software routines and/or information used by such routines), including, without limitation, a field programmable gate array (FPGA), a complex programmable logic device (CPLD), a programmable system on a chip (PSOC), an application specific integrated circuit (ASIC), a microprocessor, a microcontroller, a programmable logic controller, or any other suitable processing device or apparatus. The memory portion can be any one or more of a variety of types of internal and/or external storage media such as, without limitation, RAM, ROM, EPROM(s), EEPROM(s), FLASH, and the like that provide a storage register, i.e., a non-transitory machine readable medium, for data and program code storage such as in the fashion of an internal storage area of a computer, and can be volatile memory or nonvolatile memory.
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[0036]Generally, the redraw assembly 18 includes the movable redraw sleeve assembly 40 and the redraw die 42. The redraw die 42 is disposed within the toolpack 16 adjacent the redraw sleeve assembly 40. That is, the redraw die 42 is the first die in the toolpack 16. Meanwhile, the redraw sleeve assembly 40 moves, in a reciprocating manner, toward the redraw die 42 to clamp a cup 2 against the redraw die 42 for a predetermined time, and away from the redraw die 42 to allow for a new cup 2 to be positioned by the cup feeder 20, and then back toward the redraw die 42 to clamp the new cup 2 into position against the redraw die 42. U.S. Patent Application Pub. No. 2021/0229155, commonly assigned with the present application, further describes a number of improvements to such general arrangement.
[0037]As briefly discussed in the Summary of the Invention above, embodiments of the disclosed concept provide diagnostic and monitoring information pertinent to the primary functional mechanism of beverage container bodymaking machines. More specifically, embodiments of the disclosed concept provide arrangements to evaluate the health of components of a bodymaker such as, for example, without limitation, the hold down carriage, hold down actuating assembly, front hold down piston assembly, rear hold down assembly and the front/rear hold down air bags, by determining and monitoring the forces encountered while driving the mechanism during normal operation of the bodymaker. Such information regarding the mechanism can be utilized for maintenance purposes and to prevent potentially catastrophic failures.
[0038]Referring now to
[0039]Continuing to refer to
[0040]A biasing arrangement 144, provided as a portion of the actuating assembly 104, provides a biasing force F (
[0041]From the perspective views shown in
[0042]In order to provide diagnostic and monitoring information regarding the hold down arrangement 100 during can body making operations as previously mentioned, the actuating assembly 104 further includes a sensing arrangement 150 (
[0043]Referring to
[0044]In addition to, or instead of, monitoring deformation of portions 152 of the cam body 112, one or more portions of the swing arm 120 may be monitored. For example, without limitation, in the example embodiment shown in
[0045]To monitor such deformation of one or more of: the portion(s) 154 of the cam body 112, the portion of the first arm member 140 and/or the portion of the second arm member 142, sensing arrangement 150 includes a number of sensors 160 and a monitoring arrangement/controller 162 (shown schematically in
[0046]From the foregoing it is to be appreciated that embodiments of the disclosed concept provide diagnostic and monitoring information pertinent to the primary functional mechanism of machines used in manufacturing can bodies, such as the hold down arrangement of a can bodymaker. In such machines, embodiments of the disclosed concept can be employed to provide health estimates of components driven by the arrangement, such as, without limitation, the hold down carriage, hold down actuating assembly, front hold down piston assembly, rear hold down assembly and the front/rear hold down air bags, by determining and monitoring the forces encountered while driving the mechanism during normal operation of the bodymaker. By providing improved monitoring/estimations of health, maintenance can be better optimized and failures and downtime can be reduced.
[0047]While specific embodiments of the disclosed concept have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of disclosed concept which is to be given the full breadth of the claims appended and any and all equivalents thereof.
[0048]In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word “comprising” or “including” does not exclude the presence of elements or steps other than those listed in a claim. In a device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such elements. In any device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain elements are recited in mutually different dependent claims does not indicate that these elements cannot be used in combination.
Claims
What is claimed is:
1. An actuating assembly for a hold down arrangement of a can bodymaker, the actuating assembly comprising:
a cam body structured to be rotatably coupled to a frame of the bodymaker so as to be rotatable about a rotation axis by an operating mechanism, the cam body having a cam surface defining a cam path;
a swing lever comprising:
a main portion having a first end and a second end opposite the first end, the first end structured to be pivotably coupled to the frame of the bodymaker and the second end structured to be operatively coupled to a redraw assembly of the hold down arrangement; and
a hub portion positioned intermediate the first end and the second end of the main portion, the hub portion engaged with the cam surface of the cam body so as to follow the cam path as the cam body rotates about the rotation axis; and
a sensing arrangement including a controller and a number of sensors in communication with the controller,
wherein one or more of a portion of the cam body bounded by the cam surface and/or a number of portions of the swing lever are structured to deform in a predetermined manner responsive to the engagement of the hub portion and the surface of the cam body, and
wherein the controller is structured to determine a force within the actuating assembly from a number of sensed deformations of one or more of the portion of the cam body and/or the number of portions of the swing lever.
2. The actuating assembly of
3. The actuating assembly of
4. The actuating assembly of
5. The actuating assembly of
6. The actuating assembly of
7. The actuating assembly of
8. The actuating assembly of
9. The actuating assembly of
10. The actuating arrangement of
11. The actuating arrangement of
12. The actuating assembly of
13. The actuating assembly of
14. The actuating assembly of
15. The actuating assembly of
16. A method for monitoring wear of one or more components of a hold down arrangement of a can bodymaker, the hold down arrangement having an actuating assembly as recited in
monitoring, while the hold down arrangement is operating, a number of deformations of one or more of the portion of the cam body and/or the number of portions of the swing lever;
determining that the number of deformations of the one or more of the portion of the cam body and/or the number of portions of the swing lever has varied from a predetermined value or values; and
providing an indication that the number of deformations of the one or more of the portion of the cam body and/or the number of portions of the swing lever has varied from the predetermined value or values.
17. The method of
18. The method of