US20260184456A1 · App 19/132,929
DEVICE FOR REDUCTION OF MICROORGANISMS ON WEB MATERIAL
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Tetra Laval Holdings & Finance S.A.
Inventors
Anders DELÉN
Abstract
A device for reducing presence of microorganisms on a web material, for example in a system for manufacture of packages, comprises a housing that defines an interior space, and a microorganism mitigation arrangement in the interior space. Elongated inlet and outlet ports on the housing have a respective seal for flexing engagement with the web material and allow the web material to move along a travel path through the interior space. A moveable element with a support surface is arranged within the housing for movement into a first position, in which the support surface is arranged along the travel path so as to direct a leading end of the web material from the inlet port towards the outlet port, and a second position, in which the support surface is spaced from the travel path.
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Description
TECHNICAL FIELD
[0001]The present disclosure relates to a device for reducing presence of microorganisms on a web material, in particular a web material for use in production of packages.
BACKGROUND ART
[0002]It is vital to reduce presence of microorganisms during production of certain types of packages, for example packages that contain food products. This may be achieved by disinfection or sterilization.
[0003]One type of package is manufactured from a web material, which is cut and shaped into a package and filled with a food product. The web material may be a fiber-based laminate, for example comprising a core layer of paper or paperboard and one or more barrier layers of plastic. The packages are manufactured in a production line that includes one or more conventional filling machines. The web material is typically provided to the production line on rolls.
[0004]Disinfection or sterilization may be performed at different stages in the production line. It is common practice to disinfect the incoming web material to prevent contamination of downstream equipment in the production line. The disinfection may be performed by feeding the web material through a disinfection device or unit, in which the web material is subjected to disinfection. Ports on the disinfection device may be provided with flexing seals that engage the passing web material so that the disinfection is performed in an effectively closed space within the housing. Alternatively or additionally, a corresponding sterilization device may be arranged in the production line to perform a sterilization of the web material.
[0005]Industrial production of packages is automated and designed for high-volume production. Standstill of production for service and maintenance is costly. When the web material on a roll has been consumed, web material from another roll needs to be introduced into the production line via the disinfection/sterilization device. The time for switching between rolls should be minimized.
SUMMARY
[0006]It is an objective to at least partly overcome one or more of the above-identified limitations of the prior art.
[0007]One such objective is to facilitate switching of web material in a production line that comprises equipment for reducing presence of microorganisms on the web material. Herein, reducing presence of microorganisms means reducing presence of microorganisms that are alive, and may comprise both disinfection and sterilization.
[0008]One or more of these objectives, as well as further objectives that may appear from the description below, are at least partly achieved by a device for reducing presence of microorganisms on a web material, and a system for manufacturing of packages according to the independent claims, embodiments thereof being defined by the dependent claims.
[0009]A first aspect relates to a device for reducing presence of microorganisms on a web material. The device comprises a housing that defines an interior space; and an inlet port and an outlet port, which are arranged on the housing to allow the web material to move along a travel path through the interior space between the inlet port and the outlet port. The inlet and outlet ports are elongated and comprise a respective elongated seal for flexing engagement with the web material. The device further comprises an arrangement for reducing the presence of microorganisms on the web material within the interior space. The device further comprises a moveable element comprising a support surface. The moveable element is arranged within the housing for movement into a first position, in which the support surface is arranged along the travel path so as to direct a leading end of the web material from the inlet port towards the outlet port, and a second position, in which the support surface is spaced from the travel path.
[0010]In some embodiments, the support surface, when the moveable element is in the second position, is spaced from the travel path so as provide said arrangement, which is fixedly arranged in the housing, unobscured access to the web material to reduce the presence of microorganisms on the web material.
[0011]In some embodiments, the device further comprises a sensor, which is arranged to generate a signal indicative of whether the moveable element is in the first position or the second position.
[0012]In some embodiments, the device further comprises a control unit, which is configured to operate said arrangement based on the signal from the sensor.
[0013]In some embodiments, the control unit is configured to disable said arrangement when the moveable element is in the first position and enable said arrangement when the moveable element is in the second position.
[0014]In some embodiments, the support surface is flat.
[0015]In some embodiments, the support surface, when the moveable element is in the first position, is parallel to the inlet and outlet ports.
[0016]In some embodiments, the outlet port comprises an access opening in the housing, and the elongated seal, which is arranged to cover the access opening, wherein the access opening and/or the elongated seal defines a bounding surface of the outlet port inside the housing, and wherein the support surface, when the moveable element is in the first position, is inclined and/or shifted in relation to the bounding surface, based on a predefined curvature of the web material, so as to direct the leading end of the web material to outlet port.
[0017]In some embodiments, a front end of the support surface is located at the outlet port when the moveable element is in the first position, and wherein a first distance between the front end and the bounding surface, perpendicular to the bounding surface, is in a range of 0 -50 mm, and preferably in a range of 0.5-40 mm.
[0018]In some embodiments, the elongated seal defines an elongated slit for receiving the web material, and the front end of the support surface, when the moveable element is in the first position, is located a second distance from the elongated slit, parallel to the bounding surface, and wherein the second distance is in a range of 0 -10 mm, and preferably in a range of 0-5 mm.
[0019]In some embodiments, the moveable element further comprises a guiding surface, which is joined with and inclined away from the support surface, and wherein the guiding surface, when the moveable element is in the first position, is arranged intermediate the support surface and the inlet port along the travel path so as to direct the leading end of the web material from the inlet port onto the support surface.
[0020]In some embodiments, at least one of the elongated seals comprises two opposing guide surfaces that extend along said one of the elongated seals and are tapered towards an elongated slit in the seal, wherein the opposing guide surfaces are arranged to guide a front end of the web material towards the elongated slit, which is adapted to receive the web material.
[0021]In some embodiments, the support surface has a width that is at 90% of a width of the web material, or is equal to or larger than the width of the web material.
[0022]In some embodiments, the moveable element is moveable between the first and second positions by rotation around a rotation axis.
[0023]In some embodiments, the moveable element comprises a rod, which is arranged for rotation within the housing and comprises an end portion which is arranged to project through a wall portion of the housing.
[0024]In some embodiments, the rotation axis is located beneath the inlet port.
[0025]In some embodiments, the rotation axis extends parallel to the inlet port.
[0026]In some embodiments, the device further comprises a manipulator, which is located outside of the housing and coupled by a linkage to the moveable element so as to move the moveable element between the first position and the second position.
[0027]In some embodiments, said arrangement is operable to reduce the presence of microorganisms on the web material by providing one or more of: heat, a disinfection agent, a sterilization agent, ultraviolet radiation, or an electron beam.
[0028]A second aspect relates to a system for manufacture of packages. The system comprises a supply device for web material; a device according to the first aspect or any of its embodiments, which device is arranged to receive the web material from the supply device and operable to reduce presence of microorganisms on the web material; and a filling machine, which is configured to receive the web material from the device and process the web material into packages.
[0029]Still other objectives, features, embodiments, and aspects, as well as additional features and advantages will appear from the following detailed description as well as from the accompanying schematic drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION
[0037]Embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all, embodiments are shown. Indeed, the subject of the present disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure may satisfy applicable legal requirements.
[0038]Where possible, any of the advantages, features, functions, devices, and/or operational aspects of any of the embodiments described and/or contemplated herein may be included in any of the other embodiments described and/or contemplated herein, and/or vice versa. In addition, where possible, any terms expressed in the singular form herein are meant to also include the plural form and/or vice versa, unless explicitly stated otherwise. Accordingly, the terms “a” and/or “an” shall mean “at least one” or “one or more”, even though the phrase “one or more” or “at least one” is also used herein. The terms “multiple”, “plural” and “plurality” are intended to imply provision of two or more elements. The term “and/or” includes any and all combinations of one or more of the associated listed elements. Although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing the scope of the present disclosure.
[0039]Well-known functions or constructions may not be described in detail for brevity and/or clarity. Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
[0040]Like reference signs refer to like elements throughout.
[0041]
[0042]The web material 12 (“web”) is a flat sheet of any suitable material. The present disclosure is not limited to any specific composition of the web 12. However, in many systems for manufacture of packages, the web 12 comprises a cellulose-based material, such as paper or paperboard, which may or may not be laminated with one or more layers of plastic material and/or metal, on one or both sides. The web 12 is typically provided in rolled-up form to the web supply device 10. Such a roll 11 of web material is shown in
[0043]The device 20 is configured to receive and process the web 12 to reduce presence of microorganisms thereon. As used herein, the term “microorganism” refers to any microscopic organism including but not limited to bacteria, fungi, archaea, protists, viruses, prions, etc. Depending on implementation, the device 20 may be configured to perform a disinfection or a sterilization of the web 12. As used herein, “disinfection”, is a process that inactivates or destroys many but not necessarily all microorganisms, whereas “sterilization” refers to a process that removes, kills, or deactivates all microorganisms. For simplicity, the device 20 is referred to as a “disinfection device” in the following, although it may instead be used for sterilization.
[0044]One reason for installing the disinfection device 20 is to mitigate propagation of microorganisms to downstream equipment in the manufacturing system 1. This is particularly relevant in packaging of food products, where sanitary requirements are high. The disinfection device 20 need not be located upstream of the filling machine 30, as shown in
[0045]The manufacturing system 1 is operated by one or more controllers, schematically represented by a control unit 40 in
[0046]As indicated by an arrow 100, the web 12 is fed from the supply device 10 through the disinfection device 20 and into the filling machine 30. It is understood that the system 1 comprises one or more web feeding mechanisms, for example in the filling machine 30 and/or as a separate component.
[0047]
[0048]Non-limiting examples of commonly used disinfectants and sterilization agents include hydrogen peroxide, ethylene oxide, peracetic acid, formaldehyde, ozone, chlorine dioxide, etc.
[0049]Although not shown in
[0050]It may also be noted that the travel path of the web 12 through the disinfection device 20 need not be horizontal but could have any direction in relation to the direction of gravity. Thus, the disinfection device 20 in
[0051]The disinfection or sterilization that is performed in the device 20 typically involve substances that are potentially harmful to humans. These substances may be provided by the MMA 25 or be generated during disinfection/sterilization. There is thus a need to mitigate uncontrolled release of substances from the space 22 in the device 20 to the surroundings. To this end, the ports 23, 24 are provided with flexible sealing elements adapted to flexingly engage the flat surfaces 12″ of the web 12. A non-limiting example of sealing elements is given further below with reference to
[0052]While the provision of ports 23, 24 on opposite sides of the device 20 allows the web 12 to be simply and efficiently fed through the device 20 for disinfection/sterilization, it also causes difficulties when the web 12 is to be inserted into the device 20 to extend between the ports 23, 24. As the web 12 is extracted from the roll 11, it is likely to have some curvature in correspondence with its rolled-up form.
[0053]Further, since the web 12 is not stiff, it may also be prone to twist or bend around its longitudinal direction by the action of gravity. The web 12 may also be quite wide, which makes it even more difficult to handle by operators. The insertion of the web 12 is made even more difficult by the provision of the sealing elements in the ports 23, 24. Thereby, the startup of the production line may become time consuming and industrious for the operators. Likewise, the switching of rolls during production may require significant downtime. The start-up time may be reduced by leaving the web 12 in the production line between production cycles. However, this may lead to hygienic performance issues in the production line. Also, the web 12 that was left in the production line may need to be discarded, resulting in undesirable waste of web material.
[0054]A solution to this problem is shown in
[0055]The present Applicant has found that the supporting element 26 in
[0056]To achieve both the guiding effect and proper disinfection/sterilization, the supporting element 26 is configured as a moveable element within the housing. The moveable element 26 is also denoted “web guide” herein. The web guide 26 is arranged for movement into a first position, like in
[0057]An implementation example is shown in
[0058]Another implementation example is shown in
[0059]Typically, the MMA 25 is a fixedly installed in the housing 21 and requires unrestricted access to the surfaces of the web 12 during disinfection/sterilization. For example, the MMA 25 may irradiate the web 12 from one or more specific locations, spray a fluid onto the web from one or more specific locations, or emit a vapor or aerosol for dispersion within the interior space 22. In the implementation examples of
[0060]A further implementation example is shown in
[0061]As shown in
[0062]The web guide 26 may be manually shifted between position I and position II. An example is shown in
[0063]Irrespective of how the web guide 26 is shifted, manually or electrically, it may be desirable to configure the control unit 40 to operate the MMA 25 based on the sensor signal from the sensor 200.
[0064]In the examples of
[0065]The support surface 26′ may be solid or include openings or holes. For example, the support surface 26′ may be formed as a grid or mesh.
[0066]In the examples of
[0067]
[0068]One design parameter is represented as D1 and is the perpendicular distance from the bounding surface C1 to a front end 26A of the support surface 26′. It may be noted that the support surface 26′ may but need not have a rectangular contour in plan view (cf.
[0069]Another design parameter is represented as ΔD and is the distance, measured parallel to the bounding surface C1, from the front end 26A to the elongated slit 24″. In some embodiments, ΔD is approximately zero. This may be appropriate if the web 12 is known to lack curvature at the web end 12A. In some embodiments, ΔD is larger than zero but smaller than about 5 mm or 10 mm to handle curvature of the web 12. The impact of curvature is exemplified in
[0070]The use of the design parameters D1, ΔD and α as described in the foregoing are examples of a general concept of configuring the web guide 26 based on a known (nominal) curvature of the web 12, so as to direct the web end 12A onto the outlet port 24 when the web guide 26 is in position I. As exemplified above, the web guide 26 may be configured to arrange the support surface 26″ with an inclination and/or a shift in relation to the elongated slit 24″ in the outlet port 24 to achieve this objective.
[0071]
[0072]An inlet seal 23′ is arranged to cover the inlet access opening 123 and project into the housing 21. An inlet mounting plate 28′ defines an opening that conforms in shape and position with the inlet access opening 123. The inlet seal 24′ is sandwiched between the inlet mounting plate 28′ and the inlet wall 21A. The inlet mounting plate 28′ is attached to the inlet wall 21A by fasteners 27″, which in this example are nuts screwed onto threaded ends (not shown) that are arranged to project from the inlet wall 21A through mounting holes (not shown) in the mounting plate 28′ and in the seal 23′. An outlet seal 24′ is arranged to cover the outlet access opening 124 and project out of the housing 21. An outlet mounting plate 28″ defines an opening that conforms in shape and position with the outlet opening 124. The outlet seal 24′ is sandwiched between the mounting plate 28″ and the outlet wall 21B. The outlet mounting plate 28″ is attached to the outlet wall 21B by fasteners, in this example bolts with knob handles 27′. The bolts extend through mounting holes (not shown) in the mounting plate 28″, in the seal 24′ and in the outlet wall 21B into engagement with nuts 27′″ on the inside of the housing 21.
[0073]The inlet seal 23′ and the access opening 123 are part of the inlet port 23, and the outlet seal 24′ and the access opening 124 are part of the outlet port 24. The respective seal 23′, 24′ comprises an elongate slit 23″, 24″.
[0074]As seen in the section views of
[0075]It is also understood from
[0076]As shown in
[0077]In the illustrated example, the web guide 26 includes a rod 210, which extends along the elongated extent of the housing 21 and is arranged for rotation within the housing 21. The rod 210 is an integral part of the web guide 26. An end portion 211 of the rod 210 is arranged to project through an end wall 21D of the housing 21. A linkage 220 is keyed onto the projecting end portion 211 and attached by a fastener 211′ (here, a nut). A manipulator 222 is arranged on the linkage 220 and operable to rotate the web guide 26 within the housing 21 into position I and position II. A locking element 221 is arranged on the end wall 21D and has openings for engagement with a locking pin of the manipulator 222. The locking pin is biased towards the end wall 21D. To move the web guide 26 inside the housing, the operator pulls the manipulator 222 away from the end wall 21D and swings the manipulator 222 to the right or the left. When the operator releases the manipulator 22 in proper alignment with an opening in the locking element 221, the locking pin snaps into engagement with this opening, and the web guide 26 is locked in position.
[0078]It may be noted in
[0079]In the section views of
[0080]
Claims
1. A device for reducing presence of microorganism on a web material, said device comprising:
a housing that defines an interior space,
an inlet port and an outlet port, which are arranged on the housing to allow the web material to move along a travel path through the interior space between the inlet port and the outlet port, wherein the inlet and outlet ports are elongated and comprise a respective elongated seal for flexing engagement with the web material, and
an arrangement for reducing the presence of microorganisms on the web material within the interior space,
said device further comprising:
a moveable element comprising a support surface, wherein the moveable element is arranged within the housing for movement into a first position, in which the support surface is arranged along the travel path so as to direct a leading end of the web material from the inlet port towards the outlet port, and a second position, in which the support surface is spaced from the travel path.
2. The device of
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9. The device of
10. The device of
11. The device of
12. The device of
13. The device of
14. The device of
15. A system for manufacture of packages, said system comprising:
a supply device for web material,
a device according to
a filling machine, which is configured to receive the web material from the device and process the web material into packages.