US20260185371A1 · App 19/002,698
UNIVERSAL GROUND MOUNTING PLATE
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Freedom Forever LLC
Inventors
Ryan Tucker Silvernale, Taqi Khawaja-Ghulam, Craig Ells, Brian Eglsaer
Abstract
A universal ground mounting plate for securing vertical poles is described herein. In various examples, the mounting plate comprises a base plate with a plurality of compound apertures arranged in a ring to interchangeably receive concrete anchors and earth anchors. Each aperture includes a large circular portion for anchor heads and a narrow slot portion for anchor retention. A vertically extending collar is configured to receive a pole, with setscrew receptacles positioned around the collar to secure the pole in place. The collar may be welded or integrally formed with the base plate and is designed to accommodate various pole diameters. The mounting plate provides versatility for installation on different foundations, including concrete and soil, while ensuring structural stability and adaptability to diverse applications.
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Figures
Description
TECHNICAL FIELD
[0001]This disclosure relates to ground mounting plates. More particularly, this disclosure relates to ground mounting plates for securing a pole in a vertical position.
BRIEF DESCRIPTION OF THE DRAWINGS
[0002]Non-limiting and non-exhaustive embodiments of the disclosure are described, including various embodiments of the disclosure with reference to the figures, in which:
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DETAILED DESCRIPTION
[0025]In the field of mounting systems for vertical poles, various approaches have been developed to secure poles to the ground. Traditional methods often involve the use of concrete foundations, where a pole is embedded directly into a poured concrete base. This approach provides stability but lacks flexibility, as it requires significant time and resources to install and is not easily adaptable to different pole sizes or ground conditions. Additionally, once installed, these concrete bases are permanent, making relocation or adjustment of the pole challenging.
[0026]Another common approach involves the use of earth anchors, which are driven into the ground to provide support for the pole. Earth anchors offer more flexibility than concrete foundations, as they can be installed and removed with relative ease. However, they may not provide the same level of stability, especially in loose or sandy soil conditions. Furthermore, earth anchors typically require specialized equipment for installation, which can increase the complexity and cost of the mounting process.
[0027]Some installations have attempted to combine the use of concrete and earth anchors to provide a more versatile solution. These installations often involve separate components for each type of anchor, requiring additional parts and assembly steps. While these installations offer some adaptability, the implementation and installation steps can be cumbersome and inefficient, as they necessitate\carrying and managing multiple components for different installation scenarios.
[0028]None of the existing approaches provide a comprehensive solution that combines the features described in this disclosure. For example, in various embodiments described herein, a universal ground mounting plate can be used to securely anchor vertical poles in various installation environments, including soil and concrete foundations. The universal ground mounting plate includes a circular base plate that integrates multiple compound apertures arranged in an equidistant pattern around a central collar. Each compound aperture includes a circular hole to allow the passage of anchor heads and a narrow slot to retain and secure the anchor heads in place. This dual-purpose aperture design supports both earth anchors and concrete anchors, enhancing installation flexibility with a single mounting plate.
[0029]In various embodiments, the central collar extends vertically from the base plate and is dimensioned to accept standard pipes, such as Schedule 40 galvanized steel poles. It is equipped with equidistantly spaced set screw receptacles, which allow for precise alignment and secure retention of the inserted pole using set screws. The collar may be welded to the base plate or flared and welded to provide additional structural integrity. Depending on the embodiment, the collar may pass through the base plate or be integrated as a single monolithic component.
[0030]The base plate may be, for example, fabricated from durable, corrosion-resistant materials such as galvanized steel or aluminum alloys, ensuring long-term reliability in outdoor environments. Specific embodiments incorporate chamfered edges on the apertures for ease of anchor installation and tapered slots to enhance anchor retention. The plate can also include adjustable mounting configurations, such as attachment to embedded base plates with leveling nuts or direct anchoring via earth anchors.
[0031]The versatile design supports secure installations of poles for applications such as solar panels, minimizing material waste and accommodating various soil conditions and load requirements. Its adaptability, structural stability, and ease of installation make it suitable for a wide range of foundational mounting scenarios.
[0032]The embodiments of the disclosure can be understood with reference to the drawings. It will be readily understood that the components of the disclosed embodiments, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations and dimensions. Thus, the following detailed description of the embodiments of the systems and methods of the disclosure is not intended to limit the scope of the disclosure, as claimed, but is merely representative of possible embodiments of the disclosure. In addition, the steps of a method, do not necessarily need to be executed in any specific order, or even sequentially, nor do the steps need to be executed only once, unless otherwise specified.
[0033]For example, the specific dimensions of a given universal ground mounting plate may be adjusted to fit different shapes and sizes (e.g., diameters) of poles and/or have different thicknesses based on the metal used for manufacturing. In some cases, well-known features, structures, or operations are not shown or described in detail. Furthermore, the described features, structures, or operations may be combined in any suitable manner in one or more embodiments. It will also be readily understood that the components of the embodiments, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations. For example, throughout this specification, any reference to “one embodiment,” “an embodiment,” or “the embodiment” means that a particular feature, structure, or characteristic described in connection with that embodiment is included in at least one embodiment. Thus, the quoted phrases, or variations thereof, as recited throughout this specification are not necessarily all referring to the same embodiment.
[0034]It is recognized that a wide variety of materials and manufacturing techniques may be used to fabricate the various embodiments of the universal ground mounting plates described herein. In some embodiments, the universal ground mounting plates may be a single monolithic material. In additional embodiments, multiple materials may be utilized. For example, a first material may be used for the flat plate portion, a second material may be used for the collar, and third material may be used for the setscrew receptacles. In some embodiments, the collar may be welded to the top surface of the flat base plate. In other embodiments, the flat base plate and the collar may be formed from a single monolithic piece of metal. In other embodiments, the collar may pass through a center aperture of the flat base plate. In such embodiments, the collar may be flared on the bottom side of the base plate and welded to the top and/or bottom surfaces of the base plate.
[0035]Examples of suitable materials to fabricate the various components (e.g., the base plate, the collar, and/or the setscrew receptacles) include, but are not limited to, galvanized steel, stainless steel, aluminum alloys, titanium alloys, and corrosion-resistant metal composites. The specific materials and alloys may be chosen for their durability, resistance to environmental degradation, and structural strength under load. The various embodiments of universal ground mounting plates may be manufactured using fabrication methods such as laser cutting, water jet cutting, casting, stamping, and CNC machining for precise shaping of components. Welding techniques, including MIG, TIG, and spot welding, may be employed to assemble the collar, setscrew receptacles, and base plate. Additional techniques, such as powder coating, galvanizing, or anodizing, can be applied to enhance corrosion resistance and extend the longevity of the components in outdoor environments. These processes ensure the universal ground mounting plates meet the high standards required for demanding applications.
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[0037]The base plate 110 further features a series of apertures 175, strategically arranged in a ring pattern around the collar. Each aperture 175 is a compound design, combining a large circular portion 177 and a narrow slot portion 176. The large circular portion 177 facilitates the insertion of anchor heads, such as those of concrete anchors or earth anchors. The narrow slot 176 is used to slidably retain earth anchor heads, ensuring they are securely locked in place once installed. The mounting plate 100 can be interchangeably used to support both concrete and earth anchoring systems, enabling versatile installation on a variety of surfaces.
[0038]In some embodiments, the base plate 110 and collar 150 are constructed from corrosion-resistant materials, such as galvanized steel, to ensure durability in outdoor environments. In some embodiments, the large circular apertures 177 are chamfered to ease the insertion process of anchor heads. In some embodiments, the narrow slots 176 may feature a tapered profile to enhance the retention of earth anchors during use.
[0039]The illustrated embodiment can be used for a wide variety of mounting poles, including those used in solar panel installations, with the flexibility to support either soil or concrete foundations. The setscrew receptacles in the collar and the dual-purpose apertures in the base plate enhance the universal function of the mounting plate while maintaining structural stability and ease of installation.
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[0041]As previously described, the strategically arranged multiple apertures 275 are designed to accommodate both concrete anchors and earth anchors. Each aperture 275 features a compound configuration, including a circular portion 277 and an adjoining narrow slot 276. The circular portion 277 is engineered to allow easy insertion of anchor heads, whether they are for concrete or earth anchors. The narrow slot 276 extends radially from the circular portion and serves to retain earth anchor heads once they are positioned, locking them securely into place. This dual-purpose design enhances the versatility of the mounting plate, making it compatible with a variety of installation methods and environmental conditions.
[0042]The precise placement and spacing of the apertures 275 around the base plate provide for load distribution and ensure that the mounting plate maintains its structural integrity under tension. The circular portions 277 and slots 276 are dimensioned to facilitate straightforward installation while providing secure anchoring once the components are deployed. The universal mounting plate 200 is a highly adaptable solution for securing poles in both concrete pillar installations and earth-anchored installations.
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[0047]Additionally, the set screw receptacle 353 is positioned on the collar 350 at a height of approximately 2.5 inches above the base plate 310. This receptacle allows for a set screw to secure the inserted pipe, ensuring stability and alignment during use. These precise dimensions exemplify one possible configuration of the universal ground mounting plate, emphasizing its adaptability and suitability for a wide range of pole-mounting applications while maintaining robust structural integrity.
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[0051]Additionally, the base plate 510 is equipped with a series of compound apertures 575, each comprising a circular portion and an adjoining slot 576. These apertures are strategically arranged around the base plate to accommodate both concrete anchors and earth anchors, providing versatility for installation on various surfaces. The slots 576 are specifically designed to retain anchor heads, ensuring a secure and reliable connection.
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[0053]The collar 550 extends 4 inches in height and is designed to securely receive Schedule 40 pipe. It is equipped with set screw receptacles, including receptacle 552, each of which comprises an M16-2.0 nut welded to the collar. This nut is aligned with a 17.5 mm hole drilled through the collar, allowing for precise threading and secure attachment of a set screw. The symmetrical arrangement of the compound apertures 575 and the robust configuration of the collar 550 and its set screw receptacles 552 make the mounting plate versatile and reliable for diverse installation environments, including both soil and concrete foundations.
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[0065]The mounting plate 1000 is anchored using earth anchor bolts 1090, 1091, and 1092, which extend into the ground 1005. Each anchor bolt 1090, 1091, and 1092 is connected to a corresponding earth anchor, such as the spoon-shaped anchors 1031, 1033, and 1035, via tensioned wires 1030, 1032, and 1034. The wires 1030, 1032, and 1034 ensure the earth anchors are securely tensioned within the ground 1005 to provide robust support against lateral and axial forces. The illustrated example installation is suited for environments where traditional concrete anchors are impractical, not allowed, or otherwise unavailable.
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[0067]Each compound aperture comprises a circular hole 1077 and an adjoining slot 1076. In the illustrated example, the locknut 1091, used for securing an earth anchor, is shown inserted through the circular hole of the compound aperture 1076. The locknut 1091 is designed to pass upward through the circular hole, with dimensions small enough to allow passage through the circular portion but large enough to be captured securely within the narrower slot. Once positioned in the slot, the locknut 1091 will be captured in place, ensuring stability during installation.
[0068]The locknut 1091 connects to a lower portion 1095, which serves as a mounting point for an anchor wire. This wire can be tensioned to secure the earth anchor below the surface to ensure a strong and secure connection of the ground mounting plate 1000 to the underlying soil.
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[0070]The universal mounting plate can be securely anchored using differing numbers of bolts or locknuts using the compound (e.g., dual-purpose) aperture design. The locknuts are held firmly in place by the slot portions of the apertures, ensuring stability under tension. This arrangement allows for the secure attachment of earth anchors via the locknuts, ensuring that the mounting plate remains fixed to the ground under varying load conditions.
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[0073]While specific embodiments and applications of the disclosure have been illustrated and described, it is to be understood that the disclosure is not limited to the precise configurations and components disclosed herein. Accordingly, many changes may be made to the details of the above-described embodiments without departing from the underlying principles of this disclosure. The scope of this patent application and the described inventions encompasses the illustrated examples, the various embodiments as described, the variations set forth above, the variations that would be apparent to those of skill in the art, and those embodiments encompassed by the following claims.
Claims
What is claimed is:
1. A universal ground mounting plate for securing a vertical pole, comprising:
a base plate having a plurality of apertures to interchangeably receive concrete anchors and earth anchors, wherein each aperture comprises a large aperture portion and a narrow slot;
a collar extending vertically from the base plate, the collar configured to accept an outer diameter of a pole; and
a plurality of setscrew receptacles in the collar to receive setscrews for securing the pole within the collar.
2. The universal ground mounting plate of
3. The universal ground mounting plate of
4. The universal ground mounting plate of
5. The universal ground mounting plate of
6. The universal ground mounting plate of
7. The universal ground mounting plate of
8. The universal ground mounting plate of
9. A universal ground mounting plate for anchoring poles in solar panel installations, comprising:
a base plate having six compound mounting apertures to interchangeably receive concrete anchors and earth anchors, wherein the compound apertures are arranged in a ring with equidistant spacing, with each compound mounting aperture comprising:
a large circular portion sized to retain a concrete anchor head and allow an earth anchor head to pass through, and
a narrow slot portion to slidably retain the earth anchor head;
a collar extending vertically from the base plate to receive and retain a pole; and
at least one setscrew receptacle in the collar to receive setscrew to securw the pole within the collar.
10. The universal ground mounting plate of
11. The universal ground mounting plate of
12. The universal ground mounting plate of
13. The universal ground mounting plate of
14. The universal ground mounting plate of
15. The universal ground mounting plate of
16. The universal ground mounting plate of
17. The universal ground mounting plate of
18. The universal ground mounting plate of
19. The universal ground mounting plate of
20. The universal ground mounting plate of
21. The universal ground mounting plate of