US20260185875A1 · App 18/834,616
Dark Spot Detection Method and Apparatus for Display Panel, and Computer Readable Storage Medium
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Application
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CPC Classifications
Applicants
Yunnan Invensight Optoelectronics Technology Co., Ltd., BOE Technology Group Co., Ltd., Beijing BOE Technology Development Co., Ltd.
Inventors
Chao PU, Dacheng ZHANG, Qingshan SHAN, Xiaochuan CHEN, Yinhu HUANG, Shengji YANG, Pengcheng LU, Zhao MA, Yingbing ZHANG, Liuzeming QU, Qi SU, Zhuoyang XIE
Abstract
A dark spot detection method and apparatus for a display panel and a computer-readable storage medium. The dark spot detection method includes: acquiring first luminances of multiple sub-pixels at a first viewing angle; acquiring a first mapping relationship between first distance and chief ray angle, wherein the first distance is a distance from a sub-pixel to a center of a display area, the chief ray angle is an included angle between a direction in which luminous intensity of the sub-pixel is greatest and a direction perpendicular to the display panel; acquiring luminances of a single sub-pixel at multiple viewing angles, obtaining a second mapping relationship between viewing angle and luminance of the single sub-pixel; determining second luminances of multiple sub-pixels at chief ray angles according to first luminances, first mapping relationship, and second mapping relationship, marking a sub-pixel whose second luminance is lower than a luminance threshold as dark spot.
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Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001]The present application is a U.S. National Phase Entry of International Application No. PCT/CN2023/120113 having an international filing date of Sep. 20, 2023, the content of which is hereby incorporated by reference.
TECHNICAL FIELD
[0002]Embodiments of the present disclosure relate to, but are not limited to, the field of display panel detection technologies, and more particularly, to a dark spot detection method and apparatus for a display panel, and a computer-readable storage medium.
BACKGROUND
[0003]With the increasing progress of virtual reality/augmented reality (VR/AR) technology and the rapid growth of the market, display panels suitable for the VR/AR field are also developing in the direction of miniaturization, high Pixels Per Inch (PPI), fast response and high color gamut, and a silicon-based Organic Light emitting Diode (OLED) microdisplay panel is one of the prominent directions. Although silicon-based OLED microdisplay technology started late, it is becoming a new focus in the display field with its advantages of miniaturization and high PPI
[0004]In the manufacturing process of silicon-based OLED microdisplays, poor pixel points are an inevitable defect in the manufacturing process. In order to ensure the factory quality of the display panel, it is necessary to detect sub-pixel dark spots on the display panel before the display panel leaves the factory.
SUMMARY
[0005]The following is a summary of subject matters described herein in detail. This summary is not intended to limit the protection scope of claims.
- [0007]acquiring first luminances of a plurality of sub-pixels at a first viewing angle;
- [0008]acquiring a first mapping relationship between a first distance and a chief ray angle, wherein the first distance is a distance from a sub-pixel to a center of a display area of the display panel, the chief ray angle is an included angle between a direction in which a luminous intensity of the sub-pixel is greatest and a direction perpendicular to the display panel;
- [0009]acquiring luminances of a single sub-pixel at a plurality of viewing angles, and obtaining a second mapping relationship between the viewing angle and the luminance of the single sub-pixel; and
- [0010]determining second luminances of the plurality of sub-pixels at chief ray angles according to the acquired first luminances, the acquired first mapping relationship, and the acquired second mapping relationship, and marking a sub-pixel whose second luminance is lower than a luminance threshold as a dark spot.
[0011]An embodiment of the present disclosure further provides a dark spot detection apparatus for a display panel, including: a first acquisition module, a second acquisition module, a third acquisition module and a first processing module.
[0012]The first acquisition module is configured to acquire first luminances of a plurality of sub-pixels at a first viewing angle.
[0013]The second acquisition module is configured to acquire a first mapping relationship between a first distance and a chief ray angle, wherein the first distance is a distance from a sub-pixel to a center of a display area of the display panel, and the chief ray angle is an included angle between a direction in which a luminous intensity of the sub-pixel is greatest and a direction perpendicular to the display panel.
[0014]The third acquisition module is configured to acquire luminances of a single sub-pixel at a plurality of viewing angles, and to obtain a second mapping relationship between a viewing angle and luminance of the single sub-pixel.
[0015]The first processing module is configured to determine second luminances of the plurality of sub-pixels at chief ray angles according to the acquired first luminances, the acquired first mapping relationship, and the acquired second mapping relationship, and to mark a sub-pixel whose second luminance is lower than a luminance threshold as a dark spot.
[0016]An embodiment of the present disclosure further provides a dark spot detection apparatus for a display panel, including a memory, and a processor connected to the memory, the memory is configured to store instructions, the processor is configured to perform act of the dark spot detection method for a display panel according to any embodiment of the present disclosure based on the instructions stored in the memory.
[0017]An embodiment of the present disclosure further provides a computer-readable storage medium having stored thereon a computer program, when the computer program is executed by a processor, the dark spot detection method for the display panel according to any embodiment of the present disclosure is implemented.
[0018]Other aspects may be comprehended upon reading and understanding drawings and detailed description.
BRIEF DESCRIPTION OF DRAWINGS
[0019]Accompanying drawings are used for providing further understanding of technical solutions of the present disclosure, constitute a portion of the specification, and are used for explaining the technical solutions of the present disclosure together with embodiments of the present disclosure, but do not constitute limitations on the technical solutions of the present disclosure. Shapes and sizes of various components in the drawings do not reflect actual scales, but are only intended to schematically illustrate contents of the present disclosure.
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DETAILED DESCRIPTION
[0035]To make the objectives, technical solutions, and advantages of the present disclosure clearer, the embodiments of the present disclosure will be described in detail below with reference to the accompany drawings. It needs to be noted that the embodiments and features in the embodiments of the present disclosure may be randomly combined with each other if there is no conflict.
[0036]Unless otherwise defined, technical terms or scientific terms used in the embodiments of the present disclosure should have usual meanings understood by those of ordinary skills in the art to which the present disclosure belongs. “First”, “second”, and similar terms used in the embodiments of the present disclosure do not represent any order, quantity, or importance, but are only used for distinguishing different components. “Include”, “contain”, or a similar word means that an element or article appearing before the word covers an element or article and equivalent thereof listed after the word, and other elements or articles are not excluded.
[0037]With continuous development of display technologies, silicon-based OLED display panels have attracted widespread attention due to its advantages of high resolution, low power consumption, small size, and light weight, etc., and they have good application prospects in the near-eye display industry with high-resolution, such as wearable devices, industrial security, and medical care. In order to perform display defect (Demura) compensation on a silicon-based OLED display panel, it is necessary to first detect sub-pixel dark spots.
[0038]
[0039]At present, approaches used in the industry to detect dark spots on a display panel include the following three approaches.
[0040](1) Visual effect detection: that is, it mainly relies on manual detection, and this approach cannot accurately output the number and coordinates of sub-pixel dark spots.
[0041](2) Sub-pixel voltage or current information detection: sub-pixel dark spots caused by low efficiency of the light emitting unit cannot be detected.
[0042](3) Luminance detection of a plurality of sub-areas of a display panel: it cannot be applied to dark spot detection of a micro OLED display panel with a chief ray angle (CRA), and the influence of temperature on sub-pixel luminance cannot be excluded.
[0043]Near-eye display devices such as virtual reality devices and augmented reality devices may include a display panel and an optical lens. The optical lens is arranged on a light emitting side of the display panel (usually worn on a user's head for usage), and used for adjusting an optical path of the display panel, and forming an image that can be viewed by the user in a designated space. The display panel may include a plurality of light emitting devices and a plurality of micro-lenses. Various micro-lenses are arranged on the light emitting side of the light emitting devices, and are arranged in one-to-one correspondence with various light emitting devices (or a plurality of light emitting devices may correspond to one micro-lens). Through the micro-lens, the light emitted by the light emitting devices can converge to a specified range, avoiding excessive divergence of the light, thereby improving the luminance of the display panel through the lenses.
[0044]
[0045]As shown in
[0046]In act 401, first luminances of a plurality of sub-pixels at a first viewing angle are acquired.
[0047]In act 402, a first mapping relationship between a first distance and a chief ray angle is acquired, wherein the first distance is a distance from a sub-pixel to a center of a display area of the display panel, the chief ray angle is an included angle between a direction in which the luminous intensity of the sub-pixel is greatest and a direction perpendicular to a light emitting direction of the display panel.
[0048]In act 403, luminances of a single sub-pixel at a plurality of viewing angles are acquired, and a second mapping relationship between the viewing angle and the luminance of the single sub-pixel is obtained.
[0049]In act 404, second luminances of the plurality of sub-pixels at chief ray angles are determined according to the acquired first luminances, the first mapping relationship, and the second mapping relationship, and a sub-pixel whose second luminance is lower than a luminance threshold is marked as a dark spot.
[0050]According to the dark spot detection method for the display panel provided by the embodiment of the present disclosure, the second luminances of the plurality of sub-pixels at the chief ray angles are determined according to the first luminances of the plurality of sub-pixels at the first viewing angle, the first mapping relationship between the first distance and the chief ray angle, and the second mapping relationship between the viewing angle and the luminance of the single sub-pixel, and the sub-pixel whose second luminance is lower than the luminance threshold is marked as the dark spot, thereby accurately outputting the number and coordinates of sub-pixel dark spots, ensuring the accuracy of the dark spot detection of the display panel, and greatly improving detection efficiency. In addition, the present disclosure is applicable to dark spot detection of a display panel with a chief ray angle, can exclude the influence of temperature on luminance of the sub-pixel, and can detect the sub-pixel dark spot caused by various reasons, including low efficiency of a light emitting unit.
[0051]As shown in
[0052]The plurality of light emitting modules 01 are provided on a side of the drive backplane 1 and distributed in the central area 101 and the offset areas 102. One light emitting module 01 includes a plurality of light emitting units 011, and one light emitting unit 011 includes a light emitting device 0111 and a converging lens 0112 distributed along a direction away from the drive backplane 1.
[0053]In any one of the light emitting units 011 in the offset area 102, a center of an orthographic projection of the light emitting device 0111 on the drive backplane 1 is located on a side of a center of an orthographic projection of the converging lens 0112 on the drive backplane 1 away from the center area 101, and a distance between the center of the orthographic projection of the light emitting device 0111 on the drive backplane 1 and the center of the orthographic projection of the converging lens 0112 on the drive backplane 1 is an offset of the light emitting unit 011. An extension direction of a line between the center of the orthographic projection of the light emitting device 0111 on the drive backplane 1 and the center of the orthographic projection of the converging lens 0112 on the drive backplane 1 is an offset direction of the light emitting device 0111.
[0054]The offsets of the light emitting units 011 in the same offset area 102 are the same, and the offset directions of the light emitting units 011 of the same light emitting module 01 are the same.
[0055]The offset of the light emitting unit 011 in the central area 101 is zero. The offset of the light emitting unit 011 in any offset area 102 is greater than the offset of the light emitting unit 011 in the central area 101, and the offsets of the light emitting units 011 in various offset areas 102 increase in a direction away from the central area 101.
[0056]The sizes of the chief ray angles of the light emitting units 011 in the same offset area 102 are the same, and the chief ray angles of the light emitting units 011 in the different offset areas 102 increase in the direction away from the center area 101, thereby increasing a light emitting range of the display panel, so as to match the light emitting range of the display panel with an optical path assembly, and improve the uniformity of the luminance of the image presented by the near-eye display device.
[0057]As shown in
[0058]The quantity of the pixel circuits and the quantity of the light emitting devices 0111 may both be a plurality, and the pixel circuits may be located in the pixel area 10. The pixel circuit may be 2T1C, 4T2C, 6T1C, or 7T1C pixel circuit, as long as the light emitting device 0111 can be driven by the pixel circuit to emit light, and the structure thereof is not specifically limited herein. The quantity of pixel circuits may be the same as the quantity of light emitting devices 0111 and the pixel circuits are connected to the light emitting devices 0111 in a one-to-one correspondence to control various light emitting devices 0111 to emit light respectively. Herein, nTmC means that one pixel circuit includes n transistors (represented by the letter “T”) and m capacitors (represented by the letter “C”). Of course, the same pixel circuit may also drive a plurality of light emitting devices 0111.
[0059]The peripheral circuit is located in the peripheral area 11 and is connected to the pixel circuit. The peripheral circuit may include at least one of a light emitting control circuit, a gate drive circuit, a source drive circuit and a power supply circuit, and of course may also include other circuits as long as the light emitting device 0111 can be driven to emit light through the pixel circuit.
[0060]In some implementations of the present disclosure, the drive backplane 1 may include a substrate and at least one wiring layer disposed on the substrate, wherein the substrate may be a silicon substrate, the drive circuit may be formed on the silicon substrate with a semiconductor process, for example, both the pixel circuit and the peripheral circuit may include a plurality of transistors, and a well region may be formed in the silicon substrate with a doping process, the well region has two doped areas spaced apart. And taking a well region as an example, a gate is provided on one side of the drive backplane 1, that is, an orthographic projection of the gate on the substrate is located between the two doped areas. At least one wiring layer is connected to a doped area, and one wiring layer may include a source and a drain connected to the two doped areas of the same well region. The transistors are connected through various wiring layers to form a drive circuit. The specific connection lines and wiring pattern depend on the circuit structure, and there is no special restriction here.
[0061]The wiring layer may be covered with a planarization layer of which material may be silicon oxide, silicon nitride oxide or silicon nitride, which may be formed layer by layer through a plurality of deposition and polishing processes. The planarization layer may be formed by stacking a plurality of insulating film layers.
[0062]As shown in
[0063]In order to achieve color display, each light emitting device 0111 may be made to emit light of the same color, in conjunction with a color filter layer 4 disposed on the side of the second electrode 24 away from the substrate, to achieve the color display. Embodiments of the present disclosure take this color display solution as an example to explain. Of course, various light emitting devices may be made to emit light independently, and the light emitting colors of different light emitting devices 0111 may be different.
[0064]In some implementations of the present disclosure, as shown in
[0065]The first electrode layer is arranged on a surface of the planarization layer away from the substrate. The first electrode layer may include a plurality of first electrodes 21 spaced apart, and an orthographic projection of each first electrode 21 on the substrate is located in the pixel area 10, and is connected to the pixel circuit, and one first electrode 21 is connected to one pixel circuit.
[0066]As shown in
[0067]As shown in
[0068]For example, the light emitting layer 23 may include a plurality of light emitting sublayers sequentially connected in series in a direction away from the substrate, and at least one light emitting sublayer is connected in series with an adjacent light emitting sublayer through a charge generation layer. When electrical signals are applied to the first electrode 21 and the second electrode 24, each of the light emitting sublayers can emit light, and different light emitting sublayers can be used to emit light of different colors.
[0069]As shown in
[0070]As shown in
[0071]As shown in
[0072]A shape of an orthographic projection of the filter portion 0113 on the substrate may be larger than the opening 221 of the pixel definition layer 22, and orthographic projections of various openings 221 on the substrate are located in one-to-one correspondence within orthographic projections of various filter portions 0113 on the substrate.
[0073]As shown in
[0074]In addition, in some implementations of the present disclosure, the color filter layer 4 may further include a transparent portion in order to improve the luminance of the image on the basis that the light emitting layer 23 emits white light. In the direction perpendicular to the substrate, one transparent portion may be disposed opposite to one light emitting unit 011, so that the color filter layer 4 may also transmit white light, and the luminance can be increased through white light.
[0075]A converging layer may be provided on one side of the color filter layer 4 that is away from the drive backplane 1, and the converging layer includes a plurality of converging lenses 0112 distributed in an array, various converging lenses 0112 are provided in a direction perpendicular to the drive backplane 1 in one-to-one correspondence with various light emitting devices 0111 and, of course, with various filter portions 0113. Light emitted by any light emitting device 0111 may pass through its corresponding filter portion 0113 and the converging lens 0112, and the converging lens 0112 may converge the light to a specified range to improve the luminance of the display panel.
[0076]As shown in
[0077]Based on the structure of the display panel described above, as shown in
[0078]In some implementations of the present disclosure, one light emitting module 01 may include three light emitting units 011 with different light emitting colors, such as a red light emitting unit 011, a green light emitting unit 011, and a blue light emitting unit 011.
[0079]As shown in
[0080]As shown in
[0081]The offsets of the light emitting units 011 in the same offset area 102 are the same, so that the sizes of the chief ray angles of the light emitting units 011 in the same offset area 102 are the same, but the offset directions may be radially distributed in circumferential directions around the central area 101. The offset direction of each light emitting unit 011 of the same light emitting module 01 is the same, so as to avoid affecting the screen display for the chief ray angle of each light emitting unit 011 of the same light emitting module 01 differ.
[0082]As shown in
[0083]Since the chief ray angles corresponding to various offset areas 102 are different, the traditional dark spot detection method cannot effectively identify the dark spots. The dark spot detection method of the embodiment of the present disclosure determines the second luminances of the plurality of sub-pixels at the chief ray angle according to the first luminances of the plurality of sub-pixels at the first viewing angle, the first mapping relationship between the first distance and the chief ray angle, and the second mapping relationship between the viewing angle and the luminance of the single sub-pixel, and marks the sub-pixel whose second luminance is lower than the luminance threshold as the dark spot, thereby accurately outputting the quantity and coordinates of sub-pixel dark spots, ensuring the accuracy of the dark spot detection of the display panel, and greatly improving detection efficiency.
[0084]In some exemplary embodiments, the display panel includes a plurality of first sub-pixels emitting light of a first color, a plurality of second sub-pixels emitting light of a second color, and a plurality of third sub-pixels emitting light of a third color, and the acquiring the first luminances of the plurality of sub-pixels at the first viewing angle includes: enabling the display panel to display a solid color image of the first color, and testing first luminances of all first sub-pixels at the first viewing angle in a one-time whole-surface test using a first test device.
[0085]In some exemplary embodiments, the acquiring the first luminances of the plurality of sub-pixels at the first viewing angle further includes: enabling the display panel to display a solid color image of the second color, and testing first luminances of all second sub-pixels at the first viewing angle in a one-time whole-surface test using the first test device.
[0086]In some exemplary embodiments, the acquiring the first luminances of the plurality of sub-pixels at the first viewing angle further includes: enabling the display panel to display a solid color image of the third color, and testing first luminances of all third sub-pixels at the first viewing angle in a one-time whole-surface test using the first test device.
[0087]In the dark spot detection method according to the embodiment of the present disclosure, sub-pixels of each color are detected respectively. Each time a test is performed, the display panel is made to display a solid color image P, for example, the solid color image P may be an R255 image, a G255 image, or a B255 image. The first test device is used to test first luminance information L0
[0088]In some exemplary embodiments, the first color, the second color, and the third color may be any one of three colors, that is, red, green, and blue, respectively. However, the embodiments of the present disclosure are not limited thereto, and the display panel may also include four or sub-pixels of other numbers of different colors. For example, the display panel may include a plurality of red sub-pixels emitting red light, a plurality of green sub-pixels emitting green light, a plurality of blue sub-pixels emitting blue light, and a plurality of white sub-pixels emitting white light.
[0089]In some exemplary embodiments, the first viewing angle may be a 0° viewing angle. However, the embodiments of the present disclosure are not limited thereto.
[0090]In the embodiment of the present disclosure, when a line connecting the light emitted from the sub-pixel to the human eye or the test device is perpendicular to a light emitting surface of the display panel, the viewing angle of the human eye or the test device is a 0° viewing angle. When the line connecting the light emitted from the sub-pixel to the human eye or the test device is not perpendicular to the light emitting surface of the display panel, the human eye or the test device has a viewing angle between 0° and 90° or between −90° and 0°, for example, the viewing angle of human eye or the test device may be a 10° viewing angle.
[0091]In some exemplary embodiments, the first test device may be a surface photo luminance meter or an imaging luminance meter or the like.
[0092]Luminance refers to luminance that the eyes feel when a person sees a light source. The symbol of luminance is L, the unit thereof is nit, 1 nit=1 candela/m2 (cd/m2), where cd is the unit of light intensity. The surface photo luminance meter uses a surface array Charge Coupled Device (CCD) as a light detector. It only needs to sample once to measure the luminance of millions of points in a plane at the same time, which is equivalent to millions of point luminance meters running at the same time.
[0093]In some exemplary embodiments, the first test device satisfies the following measurement conditions:
[0094]Herein a is a length of a light emitting unit in a sub-pixel along a first direction X, b is a length of the light emitting unit in the sub-pixel along a second direction Y, Nx is the quantity of light emitting units in the display panel along the first direction, Ny is the quantity of light emitting units in the display panel along the second direction, f is a lens focal length of the first test device, and nx is the quantity of light emitting units in an effective sampling diameter range of the first test device in a plane perpendicular to the plane where the display panel is located, passing through a center line of the first test device, and parallel to the first direction; ny is the quantity of light emitting units in an effective sampling diameter range of the first test device in a plane perpendicular to the plane where the display panel is located, passing through the center line of the first test device, and parallel to the second direction.
[0095]As shown in
[0096]
[0097]As shown in
[0098]The first test device 20 satisfies the following one-time whole-surface acquisition conditions for the display panel:
[0099]Herein k1=nx/Nx; k2=ny/Ny. 0<k1≤1, 0<k2≤1, exemplarily, k1 and k2 may be greater than 0.3. When the first test device 20 satisfies the one-time whole-surface acquisition condition for the display panel to be detected, the first test device 20 can perform luminance acquisition excluding the influence of a temperature factor on the luminance values of all light emitting units of the display panel. In this way, the dark spot detection of the display panel by using the acquired first luminance information is conducive to improving the accuracy of the detection and evaluation result and the evaluation efficiency.
[0100]In some other exemplary embodiments, the one-time whole-surface acquisition condition may also include: the sampling angle θ of the first test device is greater than or equal to A degrees, wherein A is between 7 and 10.
[0101]In this example, when the one-time whole-surface acquisition condition is satisfied, the first test device 20 may perform luminance acquisition which simultaneously excluding the influences of viewing angle and temperature factors on the luminance value of the display panel to, so as to be beneficial to improving the accuracy of the detection evaluation result and the evaluation efficiency. When the tested sub-pixel is within a range of the sampling viewing angle θ of the surface photo luminance meter, the surface photo luminance meter may convert the luminance at the actual viewing angle to the luminance at the 0° viewing angle regardless of whether the actual viewing angle of the tested sub-pixel by the surface photo luminance meter is 0°.
[0102]Table 1 provides an example of attribute information and acquisition parameters of light emitting units of a plurality of categories of display panels. As shown in Table 1, display panel 1 is a small-sized (e.g., 0.39 inches, resolution is 1920×1080) display panel, display panel 2 is a large-sized (e.g., 6.0 inches, resolution is 2560×1600) display panel, display panel 3 is a large-sized (e.g., 6.0 inches, resolution is 1280×720) display panel, display panel 4 is a large-sized (e.g., 5.0 inches, resolution is 1920×1080) display panel, display panel 5 is a large-sized (e.g., 7.0 inches, resolution is 1024×600) display panel, and display panel 6 is a large-sized (e.g., 9.7 inches, resolution is 2048×1536) display panel.
| TABLE 1 | |||||||
|---|---|---|---|---|---|---|---|
| Category | A (μm) | b (μm) | f (mm) | θ (°) | L (mm) | nx | ny |
| Display | 4.5 | 4.5 | 143 | 8 | 40 | 8888 | 8888 |
| panel 1 | |||||||
| Display | 51 | 51 | 143 | 8 | 40 | 784 | 784 |
| panel 2 | |||||||
| Display | 103 | 103 | 143 | 8 | 40 | 388 | 388 |
| panel 3 | |||||||
| Display | 57 | 57 | 143 | 8 | 40 | 701 | 701 |
| Panel 4 | |||||||
| Display | 117 | 117 | 143 | 8 | 40 | 341 | 341 |
| panel 5 | |||||||
| Display | 96 | 96 | 143 | 8 | 40 | 416 | 416 |
| panel 6 | |||||||
[0103]As can be seen from Table 1, the display panel 1 is a small-sized display panel (e.g., a silicon-based OLED), and the display panels 2 to 6 are large-sized display panels (e.g., a glass-based OLED or a PI-based OLED). For a small-sized display panel, when the one-time whole-surface acquisition condition is met (due to the small size, the one-time whole-surface acquisition condition can usually be met), the luminance value of all light emitting units of the display panel may be acquired in a single whole-surface mode by using the first test device, so as to exclude the influence of temperature on the dark spot detection result of the display panel. For a large-sized display panel, since the first test device only acquires the luminance values of the light emitting units in a part of the display area of the display panel at a single time, the luminance values of the light emitting units beyond the acquisition range will be distorted, and a plurality of acquisitions are required to realize whole-surface acquisition, and the influence of temperature on the luminance detection result cannot be excluded in the process of a plurality of acquisitions.
[0104]In some exemplary embodiments, acquiring the first mapping relationship between the first distance and the chief ray angle includes: testing chief ray angles of N1 sub-pixels at different first distances through the second test device, wherein N1 is a natural number greater than 2, and obtaining the first mapping relationship between the first distance and the chief ray angle by performing formula fitting.
[0105]In the embodiment of the present disclosure, after the mapping data of N1 groups between the first distances and the chief ray angles are obtained by testing of the second test device, the first mapping relationship between the first distance and the chief ray angle may be obtained through formula fitting by software such as Matlab or Excel. And then the chief ray angle corresponding to a sub-pixel at any first distance may be obtained according to the first mapping relationship. When the first mapping relationship between the first distance and the chief ray angle is acquired, the N1 test points need to cover at least the center pixel point of the display area and pixel points at utmost edges of the display area, so as to have statistical significance.
[0106]In some exemplary embodiments, when the formula fitting is performed on the first mapping relationship between the first distance and the chief ray angle, the curve corresponding to the first mapping relationship between the two adjacent first distances is a straight line.
[0107]For example, the data of the adjacent two first distances and the chief ray angles are (d1, CRA1), (d2, CRA2), respectively, then a slope of the straight line fitted between the two first distances is (CRA2−CRA1)//(d2−d1). In this way, a curve formed by splicing a plurality of straight line segments is fitted from the coordinate origin (that is, the center of the display area of the display panel) to the edge of the display panel, as shown in
[0108]In some exemplary embodiments, the second test device may be a spot luminance meter.
[0109]In some exemplary embodiments, the N1 sub-pixels are equidistant, and exemplarily, a chief ray angle corresponding to one sub-pixel may be tested every 0.5 mm or 1 mm.
[0110]In act 402, when the display panel displays the solid color picture P, the chief ray angles CRA(i,j) at different first distances are tested by using the spot luminance meter, and the test results are shown in the curve of the chief ray angles of the micro-lens in
[0111]In expressions (1) and (2), the center of the display area of the display panel is taken as the coordinate origin, i, j are coordinates of the sub-pixel, a, b are the length and width of the sub-pixel, −n1≤i≤n2, −m1≤j≤m2, n1+n2+1 is the quantity of sub-pixel columns, m1+m2+1 is the quantity of sub-pixel rows, n1, n2, m1 and m2 are all natural numbers greater than or equal to 1. In the embodiment of the present disclosure, the formula (2) obtained through the above fitting is only an example, and the formula (2) obtained through fitting in different display panels may not be the same.
[0112]In some exemplary embodiments, acquiring luminances of a single sub-pixel at a plurality of viewing angles, and obtaining a second mapping relationship between the viewing angle and the luminance of the single sub-pixel includes: testing luminance values of a single sub-pixel at N2 different viewing angles by using a second test device, wherein N2 is a natural number greater than 2, and a maximum viewing angle in the N2 different viewing angles is greater than or equal to θ1°, a minimum viewing angle is less than or equal to −θ2°, where θ1 equals to a maximum chief ray angle value in the chief ray angles of all sub-pixels, −θ2 equals to a minimum chief ray angle value in the chief ray angles of all the sub-pixels; and obtaining a second mapping formula of the viewing angle and luminance of the single sub-pixel by performing formula fitting.
[0113]In the embodiment of the present disclosure, N2 different viewing angles need to meet a certain test viewing angle range, that is, (−θ2°, θ1°), in order to have a better curve/formula fitting effect. In actual use, the range of values for θ1 and θ2 may be determined based on the maximum chief ray angle and minimum chief ray angle values among the chief ray angles of all sub-pixels of the display panel. Exemplarily, assuming that the maximum chief ray angle value and the minimum chief ray angle value are 40° and −40°, respectively, then θ1 may take a value greater than or equal to 40, and −θ2 may take a value less than or equal to −40, thereby ensuring the validity of the fitted curve/formula.
[0114]In some exemplary embodiments, a single sub-pixel (i0, j0) may be located at the central positon of the display area.
[0115]In this example, when the display panel displays a solid color image P, a spot luminance meter is used to test the luminance values of a single sub-pixel at different viewing angles, −n1≤i0≤n2, −m1≤j0≤m2. Exemplarily, i0=0, j0=0. Thus, the accuracy of dark spot detection of the display panel can be ensured.
[0116]In this embodiment, the curve corresponding to the second mapping relationship between the viewing angle θ and the luminance L of a single sub-pixel is a curve L(θ, CRA(i
[0117]Exemplarily,
[0118]Herein α is a viewing angle of a single sub-pixel (i0, j0) at a half-image height; LVα is a luminance value of the single sub-pixel (i0, j0) at α viewing angle at the half-image height, α is between −90° and 90°. In the embodiment of the present disclosure, the formula (3) obtained through the above fitting is only an example, and the formulas (3) obtained through fitting different display panels may not be the same.
[0119]In some exemplary embodiments, determining the second luminances of the plurality of sub-pixels at the chief ray angles according to the acquired first luminances, first mapping relationship, and second mapping relationship includes: determining luminance
of a sub-pixel (i0, j0) at a chief ray angle CRA(i
corresponding to a difference of chief ray angles (CRA(i
of the sub-pixel (i0, j0) at the chief ray angle CRA(i
corresponding to the difference of chief ray angles (CRA(i
to obtain second luminance LCRA
[0120]In some other exemplary embodiments, the determining the second luminances of the plurality of sub-pixels at the chief ray angle according to the acquired first luminances, first mapping relationship, and second mapping relationship includes: for a plurality of sub-pixels (i, j), performing the following operations respectively: determining a chief ray angle CRA(i,j) of a sub-pixel (i, j) according to the first mapping relationship; obtaining a third mapping relationship between the viewing angle and the luminance at the sub-pixel (i, j) according to luminance L0
[0121]
[0122]Accordingly, embodiments of the present disclosure provide a full-screen translation test way of CRA luminance viewing angle that can greatly improve detection efficiency, that is, according to the first luminance information of a sub-pixel (i, j) ((L0
of a sb-pixel (i0, j0) at the chief ray angle CRA(i
corresponding to a difference of chief ray angles (CRA(i
[0123]In some exemplary embodiments, the luminance threshold includes any one of a preset luminance value, an average of luminances of a portion of the sub-pixels within a first display area, or an average of luminances of all sub-pixels within a first display area, wherein the first display area is an entire display screen or a portion of the entire display screen.
[0124]Exemplarily, the display panel may be divided into a plurality of display sub-regions, and dark spot detection is performed on each of the plurality of display sub-regions, in this case, the luminance threshold may be set as any one of the following: a luminance average of all red sub-pixels (or green sub-pixels or blue sub-pixels) within a single display sub-region, and a luminance average of all sub-pixels within a single display sub-region.
[0125]Exemplarily, after the second luminances of the plurality of sub-pixels at the chief ray angles are obtained, the luminance average
[0126]According to the dark spot detection method provided by the embodiment of the present disclosure, the influence of temperature on the luminance of sub-pixels is excluded through a one-time whole-surface test; through the single-point luminance viewing angle test at a single sub-pixel, the accuracy of dark spot detection on the display panel is ensured; and through the full-screen translation test way of CRA luminance viewing angle, the detection efficiency is greatly improved.
[0127]As shown in
[0128]The first acquisition module 1001 is configured to acquire first luminances of a plurality of sub-pixels at a first viewing angle.
[0129]The second acquisition module 1002 is configured to acquire a first mapping relationship between a first distance and a chief ray angle, wherein the first distance is a distance from a sub-pixel to a center of a display area of a display panel, and the chief ray angle is an included angle between a direction in which luminous intensity of the sub-pixel is greatest and a direction perpendicular to the display panel.
[0130]The third acquiring module 1003 is configured to acquire luminances of a single sub-pixel at a plurality of viewing angles, and to obtain a second mapping relationship between a viewing angle and luminance of the single sub-pixel.
[0131]The first processing module 1004 is configured to determine second luminances of the plurality of sub-pixels at a chief ray angle according to the acquired first luminances, first mapping relationship, and second mapping relationship, and to mark a sub-pixel whose second luminance is lower than a luminance threshold as a dark spot.
[0132]In some exemplary embodiments, the first viewing angle is a 0° viewing angle.
[0133]In some exemplary embodiments, the second acquisition module acquires the first mapping relationship between the first distance and the chief ray angle, including: acquiring chief ray angles of sub-pixels at N1 different first distances by testing of a second test device, wherein N1 is a natural number greater than 2; and obtaining the first mapping relationship between the first distance and the chief ray angle by performing formula fitting.
[0134]In some exemplary embodiments, when formula fitting is performed on the first mapping relationship between the first distance and the chief ray angle, a curve corresponding to the first mapping relationship between the two adjacent first distances is a straight line.
[0135]In some exemplary embodiments, the third acquisition module 1003 acquires luminances of the single sub-pixel at the plurality of viewing angles to obtain the second mapping relationship between the viewing angle and the luminance of the single sub-pixel, including: acquiring luminance values of a single sub-pixel at N2 different viewing angles, which are obtained by testing of a second test device, wherein N2 is a natural number greater than 2, and a maximum viewing angle in the N2 different viewing angles is greater than or equal to θ1°, a minimum viewing angle in the N2 different viewing angles is less than or equal to −θ2°, where θ1 equals to a maximum chief ray angle value in the chief ray angles of all sub-pixels, and −θ2 equals to a minimum chief ray angle value in the chief ray angles of all sub-pixels; and obtaining the second mapping formula of the viewing angle and luminance of the single sub-pixel by performing formula fitting.
[0136]In this embodiment, a curve corresponding to the second mapping relationship between the viewing angle θ and the luminance L of a single sub-pixel is a curve L (θ,CRA(i
- [0138]determining luminance
- [0139]for a plurality of sub-pixels (i, j), performing the following operations respectively:
- [0140]determining a chief ray angle CRA(i,j) of a sub-pixel (i, j) according to the first mapping relationship; calculating luminance
- [0141]putting luminance L0
(i,j) of the sub-pixel (i, j) at 0° viewing angle, the luminance
- [0141]putting luminance L0
[0142]of the sub-pixel (i0, j0) at the chief ray angle CRA(i
corresponding to the difference of chief ray angles (CRA(i
- [0143]wherein −n1≤i≤n2, −m1≤j≤m2, n1+n2+1 is the quantity of sub-pixel columns, m1+m2+1 is the quantity of sub-pixel rows, n1, n2, m1 and m2 are all natural numbers greater than or equal to 1.
[0144]According to the dark spot detection method of the embodiment of the present disclosure, through the calculation formula:
the second luminances of a plurality of sub-pixels at the chief ray angles are calculated, which can not only improve the detection efficiency, but also eliminate the luminance differences caused by process deviation.
- [0146]for a plurality of sub-pixels (i, j), performing the following operations respectively:
- [0147]determining a chief ray angle CRA(i,j) of a sub-pixel (i, j) according to the first mapping relationship;
- [0148]obtaining a third mapping relationship between the viewing angle and the luminance at the sub-pixel (i, j) according to luminance L0
(i,j) of the sub-pixel (i, j) at 0° viewing angle, the chief ray angle CRA(i,j) of the sub-pixel (i, j) and the second mapping relationship between the viewing angle and the luminance at single sub-pixel (i0, j0), wherein a curve corresponding to the third mapping relationship is a curve symmetric about the chief ray angle CRA(i,j); and - [0149]obtaining second luminance of the sub-pixel (i, j) at the chief ray angle CRA(i,j) according to the third mapping relationship.
[0150]In some exemplary embodiments, the dark spot detection apparatus further includes a second processing module 1005 configured to determine whether a one-time whole-surface acquisition condition is satisfied according to attribute information of light emitting units of the display area of the display panel and an acquisition parameter of a first test device, wherein the first test device is configured to acquire first luminances of a plurality of sub-pixels at a first viewing angle.
[0151]
[0152]Other descriptions of the dark spot detection apparatus of the present embodiment may refer to the description of the above embodiments and will not be repeated here.
[0153]An embodiment of the present disclosure further provides a dark spot detection apparatus for a display panel, including a memory and a processor connected to the memory. The memory is configured to store instructions, the processor is configured to perform the acts of the dark spot detection method for the display panel according to any embodiment of the present disclosure based on the instructions stored in the memory.
[0154]As shown in
[0155]It should be understood that the processor 1210 may be a Central Processing Unit (CPU), or the processor 1210 may be another general-purpose processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or another programmable logic device, a discrete gate or a transistor logic device, a discrete hardware component, etc. The general-purpose processor may be a microprocessor, or the processor may be any conventional processor, etc.
[0156]The memory 1220 may include a read only memory and a random access memory, and provides instructions and data to the processor 1210. A portion of the memory 1220 may further include a non-volatile random access memory. For example, the memory 1220 may store information of a device type.
[0157]The bus system 1230 may also include a power bus, a control bus, a status signal bus, or the like in addition to a data bus. However, for clarity of illustration, various buses are all denoted as the bus system 1230 in
[0158]In an implementation process, processing performed by a processing device may be completed through an integrated logic circuit of hardware in the processor 1210 or instructions in a form of software. That is, acts of the method in the embodiments of the present disclosure may be embodied as executed and completed by a hardware processor, or executed and completed by a combination of hardware in the processor and a software module. The software module may be located in a storage medium such as a random access memory, a flash memory, a read only memory, a programmable read only memory or an electrically erasable programmable memory, a register. The storage medium is located in the memory 1220, and the processor 1210 reads information in the memory 1220 and completes the acts of the above method in combination with its hardware. In order to avoid repetition, detailed description is not provided here.
[0159]An embodiment of the present disclosure further provides a computer-readable storage medium having stored thereon a computer program. When the program is executed by a processor, the dark spot detection method for a display panel according to any embodiment of the present disclosure is implemented. The dark spot detection method for the display panel driven by executing the executable instruction is basically the same as the dark spot detection method for the display panel provided in the above embodiments of the present disclosure, and will not be repeated here.
[0160]In some possible implementations, various aspects of the dark spot detection method for the display panel provided by the present disclosure may also be implemented as a form of a program product, which includes a program code, wherein when the program product runs on a computer device, the program code is used for enabling the computer device to perform acts in the dark spot detection method for the display panel according to various exemplary implementations of the present disclosure described above in the specification, for example, the computer device may perform the dark spot detection method for the display panel described in the embodiments of the present disclosure.
[0161]For the program product, any combination of one or more readable media may be used. A readable medium may be a readable signal medium or a readable storage medium. The readable storage medium may be, for example, but is not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or a combination of any of the above. More specific examples (non-exhaustive list) of the readable storage medium include: an electrical connection with one or more wires, a portable disk, a hard disk, a Random Access Memory (RAM), a Read Only Memory (ROM), an Erasable Programmable Read Only Memory (EPROM or flash memory), an optical fiber, a portable Compact Disk Read Only Memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above.
[0162]Those of ordinary skills in the art may understand that all or some of acts in the methods disclosed above, systems, functional modules or units in apparatuses may be implemented as software, firmware, hardware, and an appropriate combination thereof. In a hardware implementation, division of the function modules/units mentioned in the above description is not always corresponding to division of physical components. For example, a physical component may have multiple functions, or a function or an act may be executed by several physical components in cooperation. Some components or all components may be implemented as software executed by a processor such as a digital signal processor or a microprocessor, or implemented as hardware, or implemented as an integrated circuit such as an application specific integrated circuit. Such software may be distributed on a computer readable medium, and the computer readable medium may include a computer storage medium (or a non-transitory medium) and a communication medium (or a transitory medium). As known to those of ordinary skills in the art, a term computer storage medium includes volatile and non-volatile, and removable and irremovable media implemented in any method or technology for storing information (for example, a computer readable instruction, a data structure, a program module, or other data). The computer storage medium includes, but is not limited to, a RAM, a ROM, an Electrically Erasable Programmable Read Only Memory (EEPROM), a flash memory or another memory technology, a CD-ROM, a Digital Versatile Disk (DVD) or another optical disk storage, a magnetic cartridge, a magnetic tape, magnetic disk storage or another magnetic storage apparatus, or any other medium that may be configured to store desired information and may be accessed by a computer. In addition, it is known to those of ordinary skills in the art that the communication medium usually includes a computer readable instruction, a data structure, a program module, or other data in a modulated data signal of, such as, a carrier wave or another transmission mechanism, and may include any information delivery medium.
[0163]It should be noted that the above examples or embodiments are exemplary only and not restrictive. Therefore, the present disclosure is not limited to what is specifically shown and described herein. Various modifications, substitutions or omissions may be made in forms and details of implementations without departing from the scope of the present disclosure.
Claims
1. A dark spot detection method for a display panel, comprising:
acquiring first luminances of a plurality of sub-pixels at a first viewing angle;
acquiring a first mapping relationship between a first distance and a chief ray angle, wherein the first distance is a distance from a sub-pixel to a center of a display area of the display panel, the chief ray angle is an included angle between a direction in which a luminous intensity of the sub-pixel is greatest and a direction perpendicular to the display panel;
acquiring luminances of a single sub-pixel at a plurality of viewing angles, and obtaining a second mapping relationship between a viewing angle and luminance of the single sub-pixel; and
determining second luminances of the plurality of sub-pixels at chief ray angles according to the acquired first luminances, the acquired first mapping relationship, and the acquired second mapping relationship, and marking a sub-pixel whose second luminance is lower than a luminance threshold as a dark spot.
2. The dark spot detection method according to
enabling the display panel to display a solid color image of the first color;
testing first luminances of all first sub-pixels at the first viewing angle in a one-time whole-surface test mode using a first test device;
enabling the display panel to display a solid color image of the second color;
testing first luminances of all second sub-pixels at the first viewing angle in the one-time whole-surface test mode using the first test device;
enabling the display panel to display a solid color picture of the third color; and
testing first luminances of all third sub-pixels at the first viewing angle in the one-time whole-surface test mode using the first test device.
3. The dark spot detection method according to
4. The dark spot detection method according to
5. The dark spot detection method according to
wherein a is a length of a light emitting unit in the sub-pixel along a first direction X, b is a length of the light emitting unit in the sub-pixel along a second direction Y, Nx is a quantity of light emitting units in the display panel along the first direction, Ny is a quantity of light emitting units in the display panel along the second direction, f is a lens focal length of the first test device, and nx is a quantity of light emitting units in an effective sampling diameter range of the first test device in a plane perpendicular to a plane where the display panel is located, passing through a center line of the first test device, and parallel to the first direction; ny is a quantity of light emitting units in the effective sampling diameter range of the first test device in a plane perpendicular to the plane where the display panel is located, passing through the center line of the first test device, and parallel to the second direction.
6. The dark spot detection method according to
7. The dark spot detection method according to
testing chief ray angles of N1 sub-pixels at different first distances using a second test device, wherein N1 is a natural number greater than 2;
obtaining a first mapping formula between the first distance and the chief ray angle by performing formula fitting.
8. The dark spot detection method according to
9. The dark spot detection method according to
10. The dark spot detection method according to
testing luminance values of the single sub-pixel at N2 different viewing angles by a second test device, wherein N2 is a natural number greater than 2, and a maximum viewing angle in the N2 different viewing angles is greater than or equal to θ1°, a minimum viewing angle in the N2 different viewing angle is less than or equal to −θ2°, where θ1 equals to a maximum chief ray angle value in chief ray angles of all sub-pixels, −θ2 equals to a minimum chief ray angle value in the chief ray angles of all the sub-pixels; and
obtaining a second mapping formula of the viewing angle and luminance of the single sub-pixel by performing formula fitting.
11. The dark spot detection method according to
12. The dark spot detection method according to
determining luminance
of a sub-pixel (i0, j0) at a chief ray angle CRA(i
for a plurality of sub-pixels (i, j), performing the following operations respectively:
determining a chief ray angle CRA(i,j) of a sub-pixel (i, j) according to the first mapping relationship; calculating luminance
corresponding to a difference of chief ray angles (CRA(i
putting luminance L0
of the sub-pixel (i0, j0) at the chief ray angle CRA(i
corresponding to the difference of chief ray angles (CRA(i
to obtain second luminance LCRA
wherein −n1≤i≤n2, −m1≤j≤m2, n1+n2+1 is a quantity of sub-pixel columns, m1+m2+1 is a quantity of sub-pixel rows, n1, n2, m1 and m2 are all natural numbers greater than or equal to 1.
13. The dark spot detection method according to
for a plurality of sub-pixels (i, j), performing the following operations respectively:
determining a chief ray angle CRA(i,j) of a sub-pixel (i, j) according to the first mapping relationship;
obtaining a third mapping relationship between the viewing angle and the luminance at the sub-pixel (i, j) according to luminance L0
obtaining second luminance of the sub-pixel (i, j) at the chief ray angle CRA(i,j) according to the third mapping relationship;
wherein −n1≤i≤n2, −m1≤j≤m2, n1+n2+1 is a quantity of sub-pixel columns, m1+m2+1 is a quantity of sub-pixel rows, n1, n2, m1 and m2 are all natural numbers greater than or equal to 1.
14. The dark spot detection method according to
15. A dark spot detection apparatus for a display panel, comprising a memory, and a processor coupled to the memory, wherein the memory is configured to store instructions, and the processor is configured to perform acts of the dark spot detection method for the display panel according to
16. A computer-readable non-volatile storage medium, having stored thereon a computer program wherein, when the computer program is executed by a processor, the dark spot detection method for the display panel according to
17. A dark spot detection apparatus for a display panel, comprising a processor, wherein the processor is configured to perform the following acts:
acquiring first luminances of a plurality of sub-pixels at a first viewing angle;
acquiring a first mapping relationship between a first distance and a chief ray angle, wherein the first distance is a distance from a sub-pixel to a center of a display area of the display panel, and the chief ray angle is an included angle between a direction in which a luminous intensity of the sub-pixel is greatest and a direction perpendicular to the display panel;
acquiring luminances of a single sub-pixel at a plurality of viewing angles, and obtaining a second mapping relationship between a viewing angle and luminance of the single sub-pixel; and
determining second luminances of the plurality of sub-pixels at chief ray angles according to the acquired first luminances, the acquired first mapping relationship, and the acquired second mapping relationship, and marking a sub-pixel whose second luminance is lower than a luminance threshold as a dark spot.
18. (canceled)
19. The dark spot detection apparatus according to
acquiring chief ray angles of N1 sub-pixels at different first distances by testing of a second test device, wherein N1 is a natural number greater than 2;
obtaining a first mapping formula between the first distance and the chief ray angle by performing formula fitting.
20. The dark spot detection apparatus according to
acquiring luminance values of the single sub-pixel at N2 different viewing angles by testing of a second test device, wherein N2 is a natural number greater than 2, and a maximum viewing angle in the N2 different viewing angles is greater than or equal to θ1°, a minimum viewing angle in the N2 different viewing angles is less than or equal to −θ2°, wherein 01 equals to a maximum principal angle value in chief ray angles of all sub-pixels, and −θ2 equals to a minimum chief ray angle value in the chief ray angles of all the sub-pixels; and
obtaining the second mapping formula of the viewing angle and luminance of the single sub-pixel by performing formula fitting.
21. The dark spot detection apparatus according to
determining luminance
of a sub-pixel (i0, j0) at a chief ray angle CRA(i
for a plurality of sub-pixels (i, j), performing the following operations respectively:
determining a chief ray angle CRA(i,j) of a sub-pixel (i, j) according to the first mapping relationship; calculating luminance
corresponding to a difference of chief ray angles (CRA(i
putting luminance L0
of the sub-pixel (i0, j0) at the chief ray angle CRA(i
corresponding to the difference of chief ray angles (CRA(i
to obtain second luminance LCRA
wherein −n1≤i≤n2, −m1≤j≤m2, n1+n2+1 is a quantity of sub-pixel columns, m1+m2+1 is a quantity of sub-pixel rows, n1, n2, m1 and m2 are all natural numbers greater than or equal to 1.
22. (canceled)