US20260190407A1 · App 19/243,503
SEMICONDUCTOR STRUCTURE AND MANUFACTURING METHOD THEREOF
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Enkris Semiconductor, Inc.
Inventors
Jiaqi HE, Kai CHENG
Abstract
A semiconductor structure includes a substrate, a channel layer, and a barrier layer that are stacked in sequence; multiple first P-type semiconductor layers, and multiple second P-type semiconductor layers. The channel layer and the barrier layer form a heterojunction. The heterojunction includes a gate region, and a source region and a drain region located on two sides of the gate region. The first P-type semiconductor layers are spaced apart along a first direction and located in the gate region, where the first direction is the extension direction of the gate region. The second P-type semiconductor layers are arranged along the first direction and located between the gate region and the drain region. The first P-type semiconductor layers and the second P-type semiconductor layers alternate along the first direction.
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Description
CROSS-REFERENCE TO RELATED APPLICATION(S)
[0001]This application claims priority to Chinese Patent Application No. 202510018422.X filed Jan. 2, 2025, the disclosure of which is incorporated herein by reference in its entirety.
TECHNICAL FIELD
[0002]This disclosure relates to the field of semiconductor technologies, for example, a semiconductor structure and a manufacturing method thereof.
BACKGROUND
[0003]A high-electron-mobility transistor (HEMT) is a field-effect transistor that utilizes a heterojunction formed by two materials with different bandgaps and provides a channel for carrier transport. When an HEMT operates, the gate region and the drain region of the HEMT are required to withstand a high electric field, but the drain region of the HEMT cannot effectively block electron transition to defects in the buffer layer or the passivation layer, resulting in a degradation of the dynamic performance of the HEMT under a high voltage. Moreover, the high electric field adjacent to the gate region causes reliability problems such as threshold voltage instability and gate breakdown.
SUMMARY
[0004]In view of this, embodiments of this disclosure provide a semiconductor structure and a manufacturing method thereof to solve the problem in which the dynamic performance and reliability of a p-GaN HEMT device operating at a high voltage decrease in the related art.
[0005]According to an aspect of this disclosure, a semiconductor structure of an embodiment of this disclosure includes a substrate, a channel layer, and a barrier layer that are stacked in sequence; multiple first P-type semiconductor layers, and multiple second P-type semiconductor layers. The channel layer and the barrier layer include a gate region, and a source region and a drain region located on two sides of the gate region. The first P-type semiconductor layers are arranged along a first direction. The first P-type semiconductor layers are located on the side of the barrier layer facing away from the substrate and located in the gate region. The first direction is the extension direction of the gate region. The second P-type semiconductor layers are arranged along the first direction. The second P-type semiconductor layers are located on the side of the barrier layer facing away from the substrate and located between the gate region and the drain region. The first P-type semiconductor layers and the second P-type semiconductor layers alternate along the first direction.
[0006]According to another aspect of this disclosure, a manufacturing method of a semiconductor structure of an embodiment of this disclosure includes sequentially epitaxially forming a channel layer and a barrier layer on a substrate, where the channel layer and the barrier layer include a gate region, and a source region and a drain region located on two sides of the gate region; on the side of the barrier layer facing away from the substrate, epitaxially forming a P-type semiconductor material layer in the gate region and between the gate region and the drain region; and activating the P-type semiconductor material layer to form multiple first P-type semiconductor layers arranged along a first direction and multiple second P-type semiconductor layers arranged along the first direction, where the first P-type semiconductor layers are located in the gate region, the second P-type semiconductor layers are located between the gate region and the drain region, the first direction is the extension direction of the gate region, and the first P-type semiconductor layers and the second P-type semiconductor layers alternate along the first direction.
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0025]Solutions in embodiments of this disclosure are described clearly and completely hereinafter in conjunction with the drawings in embodiments of this disclosure. Apparently, the embodiments described hereinafter are part, not all, of embodiments of this disclosure.
[0026]This disclosure provides a semiconductor structure and a manufacturing method thereof. The semiconductor structure includes a substrate, a channel layer, and a barrier layer that are stacked in sequence; multiple first P-type semiconductor layers, and multiple second P-type semiconductor layers. The channel layer and the barrier layer include a gate region, and a source region and a drain region located on two sides of the gate region. The first P-type semiconductor layers are arranged along a first direction. The first P-type semiconductor layers are located on the side of the barrier layer facing away from the substrate and located in the gate region. The first direction is the extension direction of the gate region. The second P-type semiconductor layers are arranged along the first direction. The second P-type semiconductor layers are located on the side of the barrier layer facing away from the substrate and located between the gate region and the drain region. The first P-type semiconductor layers and the second P-type semiconductor layers alternate along the first direction.
[0027]The following describes the semiconductor structure and the manufacturing method with reference to
[0028]
[0029]Specifically, the channel layer 20 and the barrier layer 30 form a heterojunction. A two-dimensional electron gas (2DEG) channel is formed on the surface of the channel layer 20 close to the barrier layer 30.
[0030]Specifically, the first P-type semiconductor layers 51 are located in the gate region 40a and spaced apart along the first direction X, alleviating electric field crowding in the gate region, improving the gate breakdown voltage of the device, increasing the swing of the gate voltage, and improving the linearity and gate control capability of the device. Moreover, the second P-type semiconductor layers 52 are located between the gate region 40a and the drain region 40c and spaced apart along the first direction X to provide a smooth electric field distribution for a side of the gate close to the drain, reducing current collapse. In addition, the first P-type semiconductor layers 51 and the second P-type semiconductor layers 52 alternate along the first direction X. In other words, there is a gap between two adjacent first P-type semiconductor layers 51, and the projection of the gap on a first plane coincides with the projection of one second P-type semiconductor layer 52 on the first plane. The first plane is perpendicular to the plane where the substrate 10 is located and parallel to the first direction X. Thus, the first P-type semiconductor layers 51 and the second P-type semiconductor layers 52 alternate along the extension direction of the first plane in the first direction X. The P-type semiconductor layers alternate in two regions. Thus, for different regions along the first direction X, regions through which two-dimensional electron gas that transitions during the operation of the device passes involve similar resistance, enabling a more uniform current distribution of the device and avoiding local overheating caused by current blocking.
[0031]Optionally, when the total projected area of all the first P-type semiconductor layers 51 on the substrate 10 is greater than the total projected area of all the second P-type semiconductor layers 52 on the substrate 10 or when the P-type doping concentration of the first P-type semiconductor layers 51 is higher than the P-type doping concentration of the second P-type semiconductor layers 52, the number of P-type carriers of the second P-type semiconductor layers 52 is small, reducing the drain-source capacitance and the drain-gate capacitance and allowing the device to operate at a high speed.
[0032]Optionally, the first P-type semiconductor layers 51 and the second P-type semiconductor layers 52 are simultaneously epitaxially formed on the barrier layer 30, and in the direction perpendicular to the plane where the substrate 10 is located, the thickness of the first P-type semiconductor layer 51 is equal to the thickness of the second P-type semiconductor layer 52.
[0033]Optionally, the semiconductor structure also includes a nucleation layer and a buffer layer located between the substrate 10 and the channel layer 20. The nucleation layer provides a nucleation site for epitaxy in subsequent manufacturing of the channel layer 20. The buffer layer is configured to alleviate lattice mismatch between the substrate 10 and the channel layer 20 to improve crystal quality of a subsequent epitaxial structure.
[0034]It is to be noted that to illustrate the first P-type semiconductor layer 51, the gate 41 of the gate region 40a is not illustrated in
[0035]In an embodiment, along the first direction X, the distance between a first P-type semiconductor layer 51 and a second P-type semiconductor layer 52 adjacent to each other is greater than 0. Specifically, as shown in
[0036]Optionally, in two adjacent groups of first P-type semiconductor layer 51 and second P-type semiconductor layer 52, d1=d2. The first P-type semiconductor layers 51 and the second P-type semiconductor layers 52 are arranged regularly.
[0037]In an embodiment, as shown in
[0038]In an embodiment, as shown in
[0039]In an embodiment, as shown in
[0040]In an embodiment,
[0041]Specifically, as shown in
[0042]It is to be noted that as shown in
[0043]In an embodiment,
[0044]Specifically,
[0045]Optionally, as shown in
[0046]In an embodiment,
[0047]Optionally,
[0048]Optionally,
[0049]In an embodiment,
[0050]In an embodiment,
[0051]In an embodiment,
[0052]In an embodiment, the ratio of the projected area of a first P-type semiconductor layer 51 on the gate 41 to the projected area of the gate 41 on the substrate 10 is greater than or equal to 50%, maintaining a certain p-type gate hole concentration and ensuring the gate control capability of the device. Optionally, the distance between two adjacent first P-type semiconductor layers 51 is less than or equal to 3 μm.
[0053]In an embodiment,
[0054]In an embodiment, this disclosure provides a manufacturing method of a semiconductor structure.
[0055]In step S1, as shown in
[0056]In step S2, as shown in
[0057]In step S3, as shown in
[0058]Specifically, the first P-type semiconductor layers 51 are located in the gate region 40a and spaced apart along the first direction X, alleviating electric field crowding in the gate region, improving the gate breakdown voltage of the device, increasing the swing of the gate voltage, and improving the linearity and gate control capability of the device. The second P-type semiconductor layers 52 are located between the gate region 40a and the drain region 40c and spaced apart along the first direction X to provide a smooth electric field distribution for a side of the gate close to the drain, reducing current collapse. The first P-type semiconductor layers 51 and the second P-type semiconductor layers 52 alternate along the first direction, enabling a more uniform current distribution of the device and avoiding local overheating caused by current blocking.
[0059]In an embodiment, as shown in
[0060]As shown in
[0061]Optionally, as shown in
[0062]Optionally, as shown in
- [0064]As shown in
FIG. 10 andFIG. 23 , the P-type semiconductor material layer 501 is pattern-etched to form semiconductor intermediate layers 503 spaced apart along the first direction X. A recess 400 is formed between two adjacent semiconductor intermediate layers 503. The recess 400 penetrates into the barrier layer 30. Optionally, as shown inFIG. 23 , no recess is formed between adjacent semiconductor intermediate layers 503 located between the gate region 40a and the drain region 40c as no etching is performed.
- [0064]As shown in
[0065]As shown in
[0066]As shown in
[0067]In an embodiment,
[0068]In an embodiment,
[0069]Optionally, after the barrier layer 30 is formed, the barrier layer 30 is selectively etched. A partial region of the barrier layer 30 is thinned. Then P-type semiconductor layers are formed in the thinned region by secondary epitaxy, breaking through the performance bottleneck of the existing primary epitaxy. Optionally, part of the first P-type semiconductor layers 51 and part of the second P-type semiconductor layers 52 are both located within the barrier layer 30. In this embodiment, the relative thicknesses of the first P-type semiconductor layer 51 and the relative thicknesses of the second P-type semiconductor layer 52 are not limited, and the thickness of the barrier layer 30 under the first P-type semiconductor layer 51 and the thickness of the barrier layer 30 under the second P-type semiconductor layer 52 are not limited.
[0070]It is to be understood that the term “include” and variations thereof are intended to be inclusive, that is, “including, but not limited to”. The term “an embodiment” indicates “at least one embodiment”. Herein, the described features, structures, materials, or characteristics can be combined in an appropriate manner in any one or more embodiments or examples. In addition, the different embodiments or examples described in this specification and the features of the different embodiments or examples can be combined by those skilled in the art on the condition that these embodiments or examples do not contradict each other.
Claims
What is claimed is:
1. A semiconductor structure, comprising:
a substrate, a channel layer, and a barrier layer stacked in sequence, wherein the channel layer and the barrier layer comprise a gate region, and a source region and a drain region located on two sides of the gate region;
a plurality of first P-type semiconductor layers arranged along a first direction, wherein the plurality of first P-type semiconductor layers are located on a side of the barrier layer facing away from the substrate and located in the gate region, and the first direction is an extension direction of the gate region; and
a plurality of second P-type semiconductor layers arranged along the first direction, wherein the plurality of second P-type semiconductor layers are located on the side of the barrier layer facing away from the substrate and located between the gate region and the drain region;
wherein the plurality of first P-type semiconductor layers and the plurality of second P-type semiconductor layers alternate along the first direction.
2. The semiconductor structure of
3. The semiconductor structure of
4. The semiconductor structure of
5. The semiconductor structure of
6. The semiconductor structure of
7. The semiconductor structure of
8. The semiconductor structure of
9. The semiconductor structure of
10. The semiconductor structure of
wherein among the plurality of first P-type semiconductor layers, in a second direction, a width of a first P-type semiconductor layer is greater than a width of the first P-type connection portion, and the second direction is perpendicular to the first direction and parallel to a plane where the substrate is located.
11. The semiconductor structure of
wherein among the plurality of second P-type semiconductor layers, in the second direction, a width of a second P-type semiconductor layer is greater than a width of the second P-type connection portion.
12. The semiconductor structure of
13. The semiconductor structure of
a gate located in the gate region and located on a side of the barrier layer facing away from the substrate and a side of a first P-type semiconductor layer of the plurality of first P-type semiconductor layers facing away from the substrate;
a source located in the source region and located on a side of the channel layer facing away from the substrate; and
a drain located in the drain region and located on the side of the channel layer facing away from the substrate.
14. The semiconductor structure of
15. The semiconductor structure of
16. The semiconductor structure of
17. The semiconductor structure of
18. A manufacturing method of a semiconductor structure, comprising:
sequentially epitaxially forming a channel layer and a barrier layer on a substrate, wherein the channel layer and the barrier layer comprise a gate region, and a source region and a drain region located on two sides of the gate region;
on a side of the barrier layer facing away from the substrate, epitaxially forming a P-type semiconductor material layer in the gate region and between the gate region and the drain region; and
activating the P-type semiconductor material layer to form a plurality of first P-type semiconductor layers arranged along a first direction and a plurality of second P-type semiconductor layers arranged along the first direction, wherein the plurality of first P-type semiconductor layers are located in the gate region, the plurality of second P-type semiconductor layers are located between the gate region and the drain region, the first direction is an extension direction of the gate region, and the plurality of first P-type semiconductor layers and the plurality of second P-type semiconductor layers alternate along the first direction.
19. The manufacturing method of
regionally activating the P-type semiconductor material layer to form the plurality of first P-type semiconductor layers and a plurality of unactivated semiconductor layers that alternate in the gate region and form the plurality of second P-type semiconductor layers and a plurality of unactivated semiconductor layers that alternate between the gate region and the drain region.
20. The manufacturing method of
pattern-etching the P-type semiconductor material layer to form semiconductor intermediate layers spaced apart along the first direction, wherein a recess is formed between two adjacent ones of the semiconductor intermediate layers, and the recess penetrates into the barrier layer; and
activating the semiconductor intermediate layers to form the plurality of first P-type semiconductor layers and the plurality of second P-type semiconductor layers; and
the manufacturing method further comprises:
forming a gate in the gate region, wherein, the gate covers a first P-type semiconductor layer of the plurality of first P-type semiconductor layers and the recess.