US20260194325A1 · App 19/014,109
CROSSBOW WITH DUAL TRACK CAM ASSEMBLY
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Ravin Crossbows, LLC
Inventors
Nicholas C. Obteshka, Craig Thomas Yehle
Abstract
A crossbow includes a drawstring including a left loop portion, a right loop portion, and a center portion extending between the left loop portion and the right loop portion, and a cam assembly including a first cam and a second cam. The first cam is rotatable about a first cam axis and includes an upper drawstring journal and a lower drawstring journal configured to receive the right loop portion of the drawstring. The upper drawstring journal of the first cam and the lower drawstring journal of the first cam are vertically offset from each other. The second cam is rotatable about a second cam axis and includes an upper drawstring journal and a lower drawstring journal configured to receive the left loop portion of the drawstring. The upper drawstring journal of the second cam and the lower drawstring journal of the second cam are vertically offset from each other.
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Figures
Description
CROSS-REFERENCE TO RELATED PATENT APPLICATIONS
[0001]This application claims the benefit of U.S. Provisional Ser. No. 63/619,188, filed Jan. 9, 2024, which is incorporated herein by reference in its entirety.
BACKGROUND
[0002]This application relates generally to a projectile launcher.
SUMMARY
[0003]One embodiment relates to a crossbow. The crossbow includes a frame, a limb assembly coupled to the frame, a drawstring including a left loop portion, a right loop portion, and a center portion extending between the left loop portion and the right loop portion, and a cam assembly rotatably coupled with the limb assembly. The limb assembly includes a first upper limb, a first lower limb, a second upper limb, and a second lower limb. The cam assembly includes a first cam rotatable about a first cam axis and including an upper drawstring journal and a lower drawstring journal configured to receive the right loop portion of the drawstring, and a second cam rotatable about a second cam axis and including an upper drawstring journal and a lower drawstring journal configured to receive the left loop portion of the drawstring. The upper drawstring journal of the first cam and the lower drawstring journal of the first cam are vertically offset from each other. The upper drawstring journal of the second cam and the lower drawstring journal of the second cam are vertically offset from each other.
[0004]Another embodiment relates to a cam assembly. The cam assembly includes a drawstring including a left loop portion, a right loop portion, and a center portion extending between the left loop portion and the right loop portion, a first cam rotatable about a first cam axis and including an upper drawstring journal and a lower drawstring journal configured to receive the right loop portion of the drawstring, and a second cam rotatable about a second cam axis and including an upper drawstring journal and a lower drawstring journal configured to receive the left loop portion of the drawstring. The first cam includes a first upper cable guide extending from a top surface of the first cam along the first cam axis, and a first lower cable guide extending from a bottom surface of the first cam along the first cam axis, such that the upper drawstring journal and the lower drawstring journal of the first cam are positioned between the first upper cable guide and the first lower cable guide. The second cam includes a second upper cable guide extending from a top surface of the second cam along the second cam axis, and a second lower cable guide extending from a bottom surface of the second cam along the second cam axis, such that the upper drawstring journal and the lower drawstring journal of the second cam are positioned between the second upper cable guide and the second lower cable guide.
[0005]Another embodiment relates to a method of manufacturing a drawstring. The method includes providing a plurality of inner strings and serving material, twisting the plurality of inner strings to form a core of the drawstring, joining opposite ends of the core to form a continuous loop, twisting the continuous loop such that a center portion of the continuous loop is twisted, a left side of the continuous loop forms a left loop portion, and a right side of the continuous loop forms a right loop portion, serving at least a portion of the left loop portion using the serving material, serving at least a portion of the right loop portion using the serving material, and serving at least a portion of the center portion using the serving material. A first portion of the left loop portion is served in a first direction using the serving material. A second portion of the left loop portion is served in a second direction using the serving material. A first portion of the right loop portion is served in the first direction using the serving material. A second portion of the right loop portion is served in the second direction using the serving material. The first direction is opposite the second direction.
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0027]Before turning to the figures, which illustrate certain exemplary embodiments in detail, it should be understood that the present disclosure is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology used herein is for the purpose of description only and should not be regarded as limiting.
[0028]Referring to
[0029]The frame 102 includes a center rail 110 configured to support a projectile (e.g., an arrow, a bolt, etc.) when the crossbow 100 is loaded and guide the projectile during firing operations. A riser 112 is coupled to the frame 102 at the distal end 106 of the crossbow 100 and is configured to couple the limb assembly 104 to the frame 102. In some embodiments, the crossbow 100 includes a stock 114 coupled to the frame 102 at a proximal end 116 (e.g., rear end) of the crossbow 100. The stock 114 may provide a support surface for a user to facilitate stabilizing the crossbow 100 during firing operations. The stock 114 may be removably coupled to the frame 102 to facilitate interchangeability of the stock 114 (e.g., a first stock 114 may be replaced with a second stock 114 having a different shape or configuration than the first stock 114). In some embodiments, the crossbow 100 does not include the stock 114. In some embodiments, the stock 114 is integrally formed with the frame 102.
[0030]As shown in
[0031]In some embodiments, the frame 102 includes multiple portions (e.g., a left and a right side, multiple frame shells, a top portion and a bottom portion, or some other portions) that are fastened together to form the frame 102. In some embodiments, the frame 102 is divided into more than two sections that are removably coupled or may not be divided into any sections. In some embodiments, the frame 102 is provided as a single, integrally formed section or structure. For example, the center rail 110, the riser 112, and the stock 114 may be integrally formed together as a unitary structure. The frame 102 or one or more components thereof (e.g., the center rail 110, the riser 112) may include a plurality of apertures, pockets, recesses, or other voids throughout that reduce weight. In some embodiments, the frame 102 includes no apertures. The frame 102 can be constructed of materials including plastic, carbon fiber composite, fiber glass, polymeric materials, synthetic materials, wood, aluminum, or one or more other materials.
[0032]As shown in
[0033]The string carrier 122 is configured to translate along the center rail 110 between an extended position and a retracted position to facilitate transitioning the crossbow 100 between released and drawn configurations (e.g., cocking the crossbow 100, de-cocking the crossbow). For example, during cocking (e.g., drawing) operations the string carrier 122 translates (e.g., slides, moves, etc.) forward along the center rail 110 toward the riser 112 to engage the drawstring 124 while the crossbow 100 is in the released configuration. The string carrier 122 selectively may be selectively coupled to the drawstring 124 such that when the string carrier 122 is translated rearward along the center rail 110 toward the proximal end 116 of the crossbow 100, the crossbow 100 transitions from the released configuration to the drawn configuration. The drawstring 124 is in a drawn (e.g., cocked) position or configuration when the crossbow 100 is in the drawn configuration. The drawstring 124 is in a released (e.g., uncocked, undrawn) position or configuration when the crossbow 100 is in the released configuration.
[0034]As shown in
[0035]A grip 132 is positioned between the distal end 106 and the proximal end 116 of the crossbow 100 along a bottom surface of the frame 102. In some embodiments, the grip 132 is integrally formed with the frame 102. The grip 132 includes an opening for a user to rest or place a finger. The grip 132 can have one or more concave indentations that are generally ergonomic. The grip 132 provides a point of support for a user of the crossbow 100. The grip 132 can be held by the user's hand. In some embodiments, the grip 132 is a pistol style grip. In some embodiments, a trigger 134 is positioned in the opening of the grip 132. The trigger 134 may be operatively coupled to a firing mechanism and the string carrier 122 such that actuating the trigger 134 (e.g., pulling the trigger 134) disengages the string carrier 122 from the drawstring 124 to fire the crossbow 100 and the projectile downrange. In some embodiments, the trigger 134 is aesthetic (e.g., the trigger 134 does not engage a firing mechanism).
[0036]According to the exemplary embodiment shown in
[0037]As shown in
[0038]The riser 112 is configured to join one end of each of the right upper limb 150a, the right lower limb 150b, the left upper limb 150c, and the left lower limb 150d to the center rail 110. In the illustrated embodiment, the limbs 150 have a generally concave shape directed at least partially toward the projectile axis A of the center rail 110 and extend from the riser 112 in a direction toward the proximal end 116 of the crossbow 100, ending at free ends 152a, 152b, 152c, and 152d. The limbs 150 are formed from an elastically deformable material shaped to resiliently flex during cocking. Potential energy is stored in the limbs 150 as they flex. The material used to form the limbs 150, the construction of limbs 150, and the shape of limbs 150 are selected to allow the potential energy stored in limbs 150 to be rapidly released during firing.
[0039]The limb assembly 104 includes mounts (e.g., pivots, connectors, etc.), shown as pivot mounts 154a, 154b, 154c, and 154d, coupled to the proximate free ends 152a, 152b, 152c, and 152d of the right upper limb 150a, the right lower limb 150b, the left upper limb 150c, and the left lower limb 150d respectively. The pivot mounts 154 are configured to receive a pivot pin (e.g., axle, shaft, post, etc.), shown as pivot pin 156, to rotatably couple the cam assembly 108 to the limb assembly 104. A right pivot pin 156a is mounted at an upper end to a right upper pivot mount 154a and at a lower end to a right lower pivot mount 154b and extends across a gap formed between the right upper limb 150a and the right lower limb 150b. A right cam 160a (e.g., a first cam) included in the cam assembly 108 is mounted to right pivot pin 156a (e.g., received by the right pivot pin 156a) within the gap formed between the right upper limb 150a and the right lower limb 150b. In some embodiments, the right pivot pin 156a is an independent component from the right cam 160a such that the right pivot pin 156a is fastened to the right cam 160a. In this way, the right pivot pin 156a is detachably coupled to the right cam 160a. Because the right pivot pin 156a is detachably coupled to the right cam 160a, the right pivot pin 156a can include a chamfer, round, fillet, or other feature at an interface between the right pivot pin 156a and the right cam 160a or elsewhere on the right pivot pin 156a that can substantially prevent abrasion or wear of the drawstring 124 coupled to the right cam 160a. In other embodiments, the right pivot pin 156a is integrally formed with the right cam 160a. The right pivot pin 156a may be received by one or more bearings positioned within the right upper pivot mount 154a and the right lower pivot mount 154b such that the right pivot pin 156a and the right cam 160a are configured to rotate relative to the right limb assembly 104a. In some embodiments, the right pivot pin 156a is fixedly coupled to the right limb assembly 104a (e.g., fixed within the right upper pivot mount 154a and the right lower pivot mount 154b) such that the right cam 160a is configured to rotate about the right pivot pin 156a. In some embodiments, the crossbow 100 includes two or more right cams 160a or two or more left cams 160b. For example, two right cams 160a can be coupled to the right limb assembly 104a and can rotate about one or more right pivot pins 156a (e.g., a common pivot pin 156a or separate pivot pins 156a).
[0040]Similarly, a left pivot pin 156b is mounted at an upper end to a left upper pivot mount 154c and at a lower end to a left lower pivot mount 154d and extends across a gap between left upper limb 150c and left lower limb 150d. A left cam 160b (e.g., a second cam) included in the cam assembly 108 is mounted to the left pivot pin 156b (e.g., received by the left pivot pin 156b) within a gap formed between the left upper limb 150c and the left lower limb 150d. In some embodiments, the left pivot pin 156b is an independent component from the left cam 160b such that the left pivot pin 156b is fastened to the left cam 160b. In this way, the left pivot pin 156b is detachably coupled to the left cam 160b. Because the left pivot pin 156a is detachably coupled to the left cam 160b, the left pivot pin 156b can include a chamfer, round, fillet, or other feature at an interface between the left pivot pin 156b and the left cam 160b or elsewhere on the left pivot pin 156b that can substantially prevent abrasion or wear of the drawstring 124 coupled to the left cam 160b. In other embodiments, the left pivot pin 156b is integrally formed with the left cam 160b. The left pivot pin 156b may be received by one or more bearings positioned within the left upper pivot mount 154c and the left lower pivot mount 154d such that the left pivot pin 156b and the left cam 160b are configured to rotate relative to the left limb assembly 104b. In some embodiments, the left pivot pin 156b is fixedly coupled to the left limb assembly 104b (e.g., fixed within the left upper pivot mount 154c and the left lower pivot mount 154d) such that the left cam 160b is configured to rotate about the left pivot pin 156b.
[0041]As shown in
[0042]Referring particularly to
[0043]The right cam 160a defines a width 170a between a top surface 171a of the right cam 160a and a bottom surface 171b of the right cam 160a. In some embodiments, the width 170a is between 0.25 inches and 0.5 inches (e.g., 0.315 inches, 0.275 inches, 0.4 inches, or some other width). In other embodiments, the width 170a is otherwise suitably sized (e.g., more than 0.5 inches, less than 0.25 inches, or some other dimension) to allow the right upper drawstring journal 164a and the right lower drawstring journal 164b to receive the drawstring 124.
[0044]The right cam 160a defines a distance 172a between a center point of the right upper drawstring journal 164a and a center point of the right lower drawstring journal 164b. In some embodiments, the distance 172a is between 0.1 inches and 0.2 inches (e.g., 0.135 inches, 0.15 inches, or some other distance). In other embodiments, the distance 172a is otherwise suitably dimensioned (e.g., more than 0.2 inches, less than 0.1 inches, or some other dimension).
[0045]The right upper drawstring journal 164a and the right lower drawstring journal 164b define a radius 174a, a radial depth 176a, and an angle of separation 178a sized to receive the drawstring 124. In some embodiments, the radius 174a defined by the right upper drawstring journal 164a and the right lower drawstring journal 164b is equal to a radius of the drawstring 124. In other embodiments, the radius 174a is greater than the radius of the drawstring. In some embodiments, the radius 174a is between 0.05 inches and 0.1 inches (e.g., 0.09 inches, 0.075 inches, or some other dimension). In some embodiments, the radial depth 176a is between 0.1 inches and 0.2 inches (e.g., 0.178 inches, 0.15 inches, or some other dimension). In some embodiments, the angle of separation 178a is between 5 degrees and 7 degrees (e.g., 6.176 degrees, 6 degrees, or some other angle). In other embodiments, the radius 174a, the radial depth 176a, and/or the angle of separation 178a are otherwise suitably dimensioned.
[0046]The right cam 160a includes a right drawstring attachment post 180a (e.g., an anchor, a mounting point) positioned along the outer circumference of the right cam 160a and extends radially from the right cam 160a. In some embodiments, the right drawstring attachment post 180a is vertically centered on an outer radial surface (e.g., an outer circumference) of the right cam 160a within the rotation plane P. The right drawstring attachment post 180a is configured to couple a right end portion (e.g., a right end portion 266 as discussed below, a terminal portion, a looped end, an outermost portion, or some other end portion) of the drawstring 124 to the right cam 160a and is sized and shaped to maintain (e.g., hold, secure) the right end portion of the drawstring 124 around the right drawstring attachment post 180a when the crossbow 100 is in the drawn configuration and the released configuration. For example, the right drawstring attachment post 180a may include a groove sized to maintain the right end portion of the drawstring 124 around the right drawstring attachment post 180a when the crossbow 100 is in the drawn configuration and the released configuration. The right drawstring attachment post 180a is configured to vertically space the drawstring 124 such that the drawstring 124 is directed in a direction toward and received within the right upper drawstring journal 164a and the right lower drawstring journal 164b. In some embodiments, the right drawstring attachment post 180a is an independent component from the right cam 160a such that the right drawstring attachment post 180a is fastened to the right cam 160a. In this way, the right drawstring attachment post 180a is detachably coupled to the right cam 160a. In other embodiments, the right drawstring attachment post 180a is integrally formed with the right cam 160a.
[0047]Referring still to
[0048]The right cam 160a includes a right upper power cable post 188a (e.g., an anchor, a mounting point) positioned on the top surface 171a of the right cam 160a that extends in a substantially upward vertical direction from the right cam 160a. The right cam 160a includes a right lower power cable post 188b (e.g., an anchor, a mounting point) positioned on the bottom surface 171b of the right cam 160a that extends in a substantially downward vertical direction from the right cam 160a. The right upper power cable post 188a and the right lower power cable post 188b are configured to couple an end portion (e.g., a terminal portion, a looped end, an outermost portion, or some other end portion) of a power cable (e.g., the power cable 250) to the right cam 160a and is sized and shaped to maintain (e.g., hold, secure) the respective end portion of the power cable around the right upper power cable post 188a or the right lower power cable post 188b when the crossbow 100 is in the drawn configuration and the released configuration. For example, the right upper power cable post 188a and the right lower power cable post 188b may include a groove sized to maintain an end portion (e.g., a terminal portion, a looped end, outermost portion, or other end portion) of a power cable around the right upper power cable post 188a and the right lower power cable post 188b when the crossbow 100 is in the drawn configuration and the released configuration. The right cam 160a can include two power cable posts, three power cable posts, four power cable posts, or some other number of power cable posts. For example, the right cam 160a can include at least one power cable post per cable end portion that is coupled to the right cam 160a. The right cam 160a can include more than one power cable posts per power cable end portion that is coupled to the right cam 160a.
[0049]The right cam 160a defines a height 190a between a top surface of the right upper cable guide 184a and a bottom surface of the right lower cable guide 184b. In some embodiments, the height 190a is between 1 inch and 1.5 inches (e.g., 1.32 inches, 1.25 inches, or some other height). In other embodiments, the height 190a is otherwise suitably sized (e.g., more than 1.5 inches, less than 1 inch, or some other height) to accommodate the right upper cable guide 184a and the right lower cable guide 184b receiving a power cable.
[0050]According to an exemplary embodiment, the right cam 160a includes a plurality of apertures, holes, openings, etc. positioned throughout the right cam 160a to reduce the weight of the right cam 160a. In some embodiments, the right cam 160a includes more or fewer apertures than shown in
[0051]Referring to
[0052]Referring to
[0053]The center portion 200 may be a connecting portion of the drawstring 124 that connects the left loop portion 204 and the right loop portion 208 to each other. In other words, the center portion 200 is positioned laterally between the left loop portion 204 and the right loop portion 208 such that the left loop portion 204 and the right loop portion 208 are spaced apart from each other. Generally, the left loop portion 204 engages with the left cam 160b and is received within the left upper drawstring journal 164c and the left lower drawstring journal 164d, the right loop portion 208 engages with the right cam 160a and is received within the right upper drawstring journal 164a and the right lower drawstring journal 164b. The center portion 200 of the drawstring 124 extends in a lateral direction across the center rail 110 from the left cam 160b to the right cam 160a. The center portion 200 provides a section of the drawstring 124 to nock (e.g., selectively couple, load) the projectile thereto. For example, during operation of the crossbow 100 after the drawstring 124 is in a drawn (e.g., cocked) position, a user can provide the nock of a projectile over a length (e.g., a portion, an area, a region, a segment) of the center portion 200 such that the nock of the projectile is removably coupled to the center portion 200 of the drawstring 124. As the drawstring 124 moves from the drawn (e.g., cocked) position to the released (e.g., uncocked, undrawn) position and ultimately reaches the released position, the nock will separate from the center portion 200 of the drawstring 124 and the projectile will travel from the distal end 106 of the crossbow 100 (e.g., in a down-range direction toward a target).
[0054]Referring to
[0055]As shown in
[0056]As shown in
[0057]Referring to
[0058]Referring to
[0059]Referring to
[0060]According to an exemplary embodiment shown in
[0061]According to an exemplary embodiment shown in
[0062]As shown in
[0063]Referring to
[0064]When serving a core of a bowstring (e.g., a drawstring, a power cable, etc.), a bias (e.g., a rotational biasing force, a torsional force) can be created within the bowstring that biases the bowstring in the direction that the core was served. For example, a bowstring may have a tendency to want to twist (e.g., rotate) in a particular direction, giving the bowstring a preloaded twisted form. By wrapping the serving material 224 around the left loop portion 204 and the right loop portion 208 in opposite directions, a material bias of both the left loop portion 204 and the right loop portion 208 can be in a direction towards the center portion 200 of the drawstring 124, such that any bias (e.g., torsional bias, rotational bias) in the left loop portion 204 created during the serving process counteracts any bias (e.g., torsional bias, rotational bias) in the right loop portion 208 created during the serving process, and vice versa. For example, serving the left loop portion 204 and the right loop portion 208 in opposing directions facilitates a construction of the drawstring 124 having substantially no rotational bias one direction or another. By way of another example, serving (i) a first portion of the left loop portion 204 and a second portion of the left loop portion 204 in opposing directions, and (ii) a first portion of the right loop portion 208 and a second portion of the right loop portion 208 in opposing directions facilitates a construction of the drawstring 124 having substantially no rotational bias one direction or another (e.g., to maintain a neutrally balanced drawstring assembly). In other words, the left loop portion 204 may include a first torsional bias force with a first magnitude and the right loop portion may include a second torsional bias force with a second magnitude that is substantially equal to the first magnitude of the first torsional bias force.
[0065]In some embodiments, the serving material 224 may be served in the first direction 228 around at least a portion of the left loop portion 204 such that the first direction 228 is opposite a direction that the inner strings 212 were twisted to form the core 216. Similarly, the serving material 224 may be served in the second direction 232 around at least a portion of the right loop portion 208 such that the second direction 232 is opposite a direction that the inner strings 212 were twisted to form the core 216. In this manner, serving the left loop portion 204 and the right loop portion 208 in directions that oppose the direction that the inner strings 212 were twisted to form the core 216 counteracts a bias (e.g., torsional bias, rotational bias) formed in the core 216 as a result of twisting the inner strings 212.
[0066]As shown in
[0067]According to an exemplary embodiment, the first served portion 200a of the center portion 200 is served such that the drawstring 124 has substantially no rotational bias one direction or another. For example, a left side of the center portion 200 may be served in a direction that is opposite a direction that a right side of the center portion 200 is served. For example, a girth hitch may be located substantially centered (e.g., within 10 mm of center) in a lateral direction along the center portion 200 such that the left side of the center portion 200 is served in a direction that is opposite a direction that the right side of the center portion 200 is served. In some embodiments, serving the left side and the right side of the center portion 200 in opposing directions facilitates a construction of the drawstring 124 (and the center portion 200) having substantially no bias (e.g., torsional bias, rotational bias) one direction or another. For example, the drawstring 124 can be substantially balanced so as to provide a neutral torsional force condition with substantially no torsional bias (e.g., a counteracting torsional bias) between the left loop portion 204 and the right loop portion 208. In some embodiments, the center portion 200 is served entirely in a single direction, thereby creating a bias (e.g., torsional bias, rotational bias) in the serving direction within the center portion 200. In such embodiments, the direction of the bias (e.g., torsional bias, rotational bias) is the same as a direction that the projectile launched from the crossbow 100 (e.g., a projectile nocked to the center portion 200 of the drawstring 124 and fired from the crossbow 100) has a tendency to rotate when launched (e.g., thrust, propelled, fired, released) from the crossbow 100. For example, the projectile launched from the crossbow 100 can include fletching (e.g., one or more vanes, feathers, or other stabilizing attachments) that cause the projectile rotate about a longitudinal axis of the projectile as the projectile is launched from the crossbow 100. In such embodiments, the center portion 200 can be served entirely in a single direction such that the direction of a bias (e.g., a torsional bias, a rotational bias) of the center portion 200 is substantially the same direction as the direction in which the projectile has a tendency to rotate after the projectile is launched from the crossbow 100.
[0068]In some embodiments, the type serving material 224 used to serve the left loop portion 204 and the right loop portion 208 may be different than the type of serving material 224 used to serve the center portion 200. For example, the type serving material 224 used to serve the left loop portion 204 and the right loop portion 208 may be an ultra-high-molecular-weight polyethylene serving having a 0.014 inch diameter. In other embodiments, the type serving material 224 used to serve the left loop portion 204 and the right loop portion 208 is of another suitable type having suitable dimensions. By way of another example, the type serving material 224 used to serve the center portion 200 may be a high modulus polyethylene serving having a 0.026 serving. In other embodiments, the type serving material 224 used to serve the center portion 200 is of another suitable type having suitable dimensions. In some embodiments, a portion of the drawstring 124 that does not contact (e.g., interface, rub, touch, engage with) any component of the crossbow 100 (e.g., a nock of a projectile, a drawstring journal 164, a drawstring attachment post 180, etc.) may not be served. In some embodiments, the type serving material 224 used to serve the left loop portion 204 and the right loop portion 208 is chosen such that an outer diameter of the left loop portion 204 and the right loop portion 208 is equal to or less than the radius 174 of the drawstring journal 164 (e.g., such that the left loop portion 204 and the right loop portion 208 can be received within the drawstring journals 164). In some embodiments, the type serving material 224 used to serve the center portion 200 is chosen such that an outer diameter of the center portion 200 can be received within a nock of the projectile.
[0069]As shown in
[0070]The right upper cable guide 184a, the right lower cable guide 184b, the left upper cable guide 184c, and the left lower cable guide 184d are configured to draw a predetermined length of the power cables 250a, 250b, 250c, and 250d onto the right upper cable guide 184a, the right lower cable guide 184b, the left upper cable guide 184c, and the left lower cable guide 184d when the string carrier 122 operates to pull the drawstring 124 to the cocked position (e.g., when the crossbow 100 is transitioned from the released configuration to the drawn configuration). This has the effect of drawing the free ends 152 of the limbs 150 inwardly against the resilient bias of the limbs 150 and stores potential energy in the limbs 150.
[0071]As shown in
[0072]Additionally, in this embodiment, by routing the power cables 250 directly from the cable guides 184 to the limb mountings 258, the predetermined length of the power cables 250 that is available for winding on the upper and lower cable guides 184 can be greater. By using a spiral or helical winding of the cable about the cable guides 184, it becomes possible to store a greater length of the power cables 250 on each of the cable guides 184, and to do so with greater radius of winding to reduce the stresses experienced by the power cables 250.
[0073]The drawstring 124 includes a right end portion 266 (e.g., a second end portion, the right end portion of the right loop portion 208, terminal portion, looped end, outermost portion, or other end portion) and a left end portion 270 (e.g., a first end portion, the left end portion of the left loop portion 204, terminal portion, looped end, outermost portion, or other end portion). The right end portion 266 is configured to be coupled to (e.g., wrapped around, mounted at, etc.) the right cam 160a at the right drawstring attachment post 180a. The drawstring 124 (e.g., the right loop portion 208) is configured to be routed along an outer circumference of the right cam 160a within the right drawstring journals 164a and 164b. For example, the right loop portion 208 may include a right upper portion 208a configured to wrap around the right cam 160a within the right upper drawstring journal 164a and a right lower portion 208b configured to wrap around the right cam 160a within the right lower drawstring journal 164b. In such an example, the right upper portion 208a and the right lower portion 208b of the right loop portion 208 may be substantially parallel with each other and with the rotation plane P. The right upper drawstring journal 164a and the right lower drawstring journal 164b provide a path (e.g., a journal) about which a predetermined length of the drawstring 124 can wrap about the right cam 160a.
[0074]The left end portion 270 of the drawstring 124 is configured to be coupled to (e.g., wrapped around, mounted at, etc.) the left cam 160b at the left drawstring attachment post 180b. The drawstring 124 (e.g., the left loop portion 204) is configured to be routed along an outer circumference of the left cam 160b within the left drawstring journals 164c and 164d. For example, the left loop portion 204 may include a left upper portion 204a configured to wrap around the left cam 160b within the left upper drawstring journal 164c and a left lower portion 204b configured to wrap around the left cam 160b within the left lower drawstring journal 164d. In such an example, the left upper portion 204a and the left lower portion 204b of the left loop portion 204 may be substantially parallel with each other and with the rotation plane P. The left upper drawstring journal 164c and the left lower drawstring journal 164d provide a path (e.g., a journal) about which a predetermined length of the drawstring 124 can wrap about the left cam 160b.
[0075]In the released configuration, the right loop portion 208 is let out of the right cam 160a (e.g., the right upper drawstring journal 164a and the right lower drawstring journal 164b) and routed in a lateral direction in a direction towards the frame 102. Similarly, the left loop portion 204 is let out of the left cam 160b (e.g., the left upper drawstring journal 164c and the left lower drawstring journal 164d) and routed in a lateral direction in a direction towards the frame 102. The center portion 200 extends between the right loop portion 208 and the left loop portion 204 in a lateral direction across the frame 102 and the center rail 110. In the released configuration, the center portion 200 a section of the drawstring 124 to nock (e.g., selectively couple, load, etc.) a projectile thereto.
[0076]Referring particularly to
[0077]In the drawn configuration, the crossbow 100 is configured to fire a projectile, and the drawstring 124 is contained within the lateral boundaries provided by center rail 110 and the string cover 120. The string cover 120 may be sized to accommodate the cam gap 278 at a high end of a range of distances between the tangent points 274, so that the drawstring 124 may be contained within string cover 120. In such an embodiment, the string carrier 122 may capture a segment of the drawstring 124 (e.g., a segment of the center portion 200) that is smaller than the cam gap 278, thereby causing the drawstring 124 to form a V-shaped configuration in the drawn configuration with the narrow portion of the “V” near the proximal end 116. Accordingly, in some embodiments, the string cover 120 may be optionally narrower near the proximal end 116. In the drawn configuration, the tension forces on the drawstring 124 on opposite sides of the string carrier 122 (e.g., the left loop portion 204 and the right loop portion 208) are substantially the same.
[0078]According to an exemplary embodiment, when the crossbow 100 is in the drawn configuration, an angle formed between the left loop portion 204 and the projectile axis A is substantially similar to an angle formed between the right loop portion 208 and the projectile axis A when viewed from the top view.
[0079]When drawstring 124 is released by string carrier 122 (e.g., in response to a user engaging the trigger 134), potential energy is released from the limbs 150 as the limbs 150 separate (e.g., move away from the frame 102). This separation compels the right cam 160a and the left cam 160b to rotate rapidly to let out lengths of the power cables 250 stored along the cable guides 184. This, in turn causes the predetermined lengths of the drawstring 124 to be wound onto the drawstring journals 164. For example, in response to the drawstring 124 being released from the string carrier 122, the right cam 160a rotates in a clockwise direction about the right cam axis B and the left cam 160b rotates in a counterclockwise direction about the left cam axis C (when viewed from
[0080]During firing operations, as the potential energy is released from the limbs 150 as the limbs 150 separate, the cam gap 278 between the tangent point 274 increases. For example, during firing, the right limbs 150a and 150b laterally separate from the left limbs 150c and 150d. Because the right cam 160a and the left cam 160b are mounted to the limbs 150, the right cam 160a and the left cam 160b also laterally separate, thereby laterally displacing the tangent points 274 and increasing the cam gap 278. Substantially simultaneously, the right cam 160a and the left cam 160b rotate to draw portions of drawstring 124 onto the drawstring journal 164. In some embodiments, the inertia and drag of the projectile causes the drawstring 124 to maintain a V shape as this occurs, the distance between the vertex of the V and the tangent points 274 closes as the projectile is thrust along the center rail 110 in a direction downrange toward the distal end 106.
[0081]In some embodiments, the drawstring 124 is engaged with a first pulley assembly (e.g., a right pulley assembly, a first cam assembly, a first lever assembly) and a second pulley assembly (e.g., a left pulley assembly, a second cam assembly, a second lever assembly). The at least one power cables 250 may be engaged with at least one of the pulley assemblies. For example, the crossbow 100 may include one power cable 250 engaged with the first pulley assembly and one power cable 250 engaged with the second pulley assembly. The first pulley assembly and the second pulley assembly may be rotatably mounted (e.g., rotatably coupled, rotatably secured) to the right limbs 150a and 150b and the left limbs 150c and 150d, respectively, and can be configured to rotate about a first pulley assembly axis and a second pulley assembly axis, respectively. The first and second pulley assemblies may each include a pulley coupled to a power cable journal via a lever arm. The pulley of each pulley assembly may be configured to rotate about a pulley axis that is parallel with and spaced apart from the respective pulley assembly axis. The lever arm of the pulley assembly may be configured to rotate about the pulley assembly axis. Each pulley may move along an arc about the respective pulley assembly axis as the lever rotates about the pulley assembly axis, which occurs during operation of the crossbow 100 as the drawstring 124 moves between the released position to the drawn position. As the lever rotates about the pulley assembly axis, the pulley rotates about the pulley axis.
[0082]Referring to
[0083]At step 302, a plurality of inner strings (e.g., inner strings 212) and serving material (e.g., serving material 224) are provided. At step 304, the inner strings are grouped together to form a core (e.g., core 216) of the drawstring. For example, the core can be formed by grouping multiple inner strings 212 together to form a core having inner string substantially aligned (e.g., axially aligned or extending along a similar path) as depicted in
[0084]At step 306, a continuous loop is formed. For example, step 306 can include joining opposite ends of the core to form a continuous loop (e.g., continuous loop 220). The opposite ends of the core may be tied together, spliced together, fused or melted together, joined by some adhesive, or otherwise bonded to form the continuous loop.
[0085]At step 308, a center portion, a left loop portion, and a right loop portion are formed. For example, the continuous loop can be twisted such that a center portion (e.g., center portion 200) of the continuous loop is twisted, a left side of the continuous loop forms a left loop portion (e.g., left loop portion 204), and a right side of the continuous loop forms a right loop portion (e.g., right loop portion 208). In some embodiments, step 308 is omitted such that the continuous loop is untwisted.
[0086]At step 310, the left loop portion is served with a serving material. For example, the left loop portion can be served in a first direction (e.g., first direction 228) using a first serving material.
[0087]At step 312 the right loop portion is served using a serving material. For example, the right loop portion can be served in a second direction (e.g., second direction 232) using a second serving material. The second direction is opposite the first direction. For example, the first serving material may be served around the entirety of the left loop portion in the first direction that is clockwise, and the second serving material may be served around the entirety of the right loop portion in the second direction that is counterclockwise (e.g., clockwise and counterclockwise being opposite directions). The second serving material served on the right loop portion can be the same as or different than the first serving material served on the left loop portion. In some embodiments, step 308 is performed after steps 310 and 312. For example, after serving the left loop portion and the right loop portion, the continuous loop may be twisted such that a left portion of the drawstring forms the left loop portion, a right portion of the drawstring forms the right loop portion, and the twisted portion of the drawstring forms the center portion.
[0088]At step 314, the center portion is served using a third serving material. In some embodiments, the center portion is served such that a left side of the center portion is served in an opposite direction that a right side of the center portion is served in. In some embodiments, the serving of the center portion overlaps at least a portion of the servings of the left and right loop portions. In some embodiments, the first serving material served on left loop portion and the second serving material served on the right loop portion are different than the third serving material used to serve the center portion. In other embodiments, one or more of the first serving material served on left loop portion and the second serving material served on the right loop portion are the same as than the third serving material used to serve the center portion. After completing steps 302-314, a drawstring (e.g., drawstring 124) is created. In some embodiments, serving the left loop portion and the right loop portion in opposing directions facilitates a construction of the drawstring having substantially no rotational bias one direction or another.
[0089]At step 316, the drawstring created after steps 302-314 is operatively coupled to a cam assembly (e.g., cam assembly 108) included in a crossbow (e.g., crossbow 100). The drawstring is coupled to the cam assembly such that drawing the drawstring rotates the cam assembly and transitions the crossbow between a released configuration and a drawn configuration. For example, a left end portion of the left loop portion is wrapped around a left drawstring attachment post (e.g., left drawstring attachment post 180b) of a dual track left cam (e.g., left cam 160b) and routed along an outer circumference of the dual track left cam within each track (e.g., left upper drawstring journal 164c and left lower drawstring journal 164d). The dual track left cam routes the left loop portion in a direction towards a center rail of the crossbow. Similarly, a right end portion of the right loop portion is wrapped around a right drawstring attachment post (e.g., right drawstring attachment post 180a) of a dual track right cam (e.g., right cam 160a) and routed along an outer circumference of the dual track right cam within each track (e.g., right upper drawstring journal 164a and right lower drawstring journal 164b). The dual track right cam routes the right loop portion in a direction towards the center rail of the crossbow. The center portion is configured to extend in a lateral direction across the center rail and between the left and right loop portions.
[0090]Referring to
[0091]At step 352, a core material (e.g., the core 216) and serving material (e.g., serving material 224) are provided. For example, the core can be formed by grouping multiple inner strings together to form a core having inner string substantially aligned (e.g., axially aligned or extending along a similar path) as depicted in
[0092]At step 354, a continuous loop is formed. For example, step 306 can include joining opposite ends of the core material to form a continuous loop (e.g., continuous loop 220). The opposite ends of the core material may be tied together, spliced together, fused or melted together, joined by some adhesive, or otherwise bonded to form the continuous loop including a center portion (e.g., center portion 200), a left loop portion (e.g., left loop portion 204), and a right loop portion (e.g., right loop portion 208).
[0093]At step 356, the continuous loop is twisted. For example, the continuous loop may be twisted such that the center portion of the continuous loop is twisted, the left loop portion of the continuous loop forms a left loop, and the right loop portion of the continuous loop forms a right loop. In some embodiments, step 356 is omitted such that the continuous loop is not twisted.
[0094]At step 358, at least a portion of the left loop portion is served with the serving material in at least one direction. For example, a first portion of the left loop portion may be served and a second portion of the left loop portion may be served such that the left loop portion includes at least one unserved portion. In such an example, the first portion may be served in a first serving direction (e.g., first direction 228) and the second portion may be served in a second serving direction (e.g., second direction 232) opposite the first direction.
[0095]At step 360, at least a portion of the right loop portion is served with the serving material in at least one direction. For example, a first portion of the right loop portion may be served and a second portion of the right loop portion may be served such that the right loop portion includes at least one unserved portion. In such an example, the first portion may be served in a first serving direction (e.g., first direction 228) and the second portion may be served in a second serving direction (e.g., second direction 232) opposite the first direction.
[0096]At steps 358 and 360, the drawstring may be arranged such that the portions of the drawstring being served (e.g., the left loop portion and the right loop portion) are substantially straight (and the center portion is curved). Further, at steps 358 and 360, the at least one portions of the left loop portion and the right loop portion are served in a manner such that the drawstring has substantially no rotational bias one direction or another. In other words, the drawstring is served to maintain a neutrally balanced string assembly.
[0097]At step 362, the center portion of the drawstring is twisted. By way of example, the center portion may be twisted in addition to the twists applied at step 356. By way of another example, in embodiments where step 356 is omitted, the center portion is twisted for the first time. In some embodiments, step 362 is omitted such that the center portion is not twisted. By way of example, the continuous loop may be twisted at step 356 and the center portion may not be twisted more at step 362. By way of another example, the continuous loop may not be twisted at step 356 and the center portion may not be twisted at step 362 such that the center portion remains entirely not twisted.
[0098]At step 364, at least a portion of the center portion is served with the serving material in at least one direction. The drawstring may be rotated (e.g., about 90 degrees counterclockwise) after serving one or more portions of the left loop portion and the right loop portion and prior to serving the center portion. As such, the top and bottom portions of the center portion may be substantially straight (e.g., parallel with each other), and the left loop portion and the right loop portion may be curved (e.g., arced, looped) to form left and right loops, respectively. The center portion may be served to include a first served portion and a second unserved portion positioned (i) between the left loop portion and the first served portion and (ii) between the right loop portion and the first served portion. In some embodiments, the serving added to the center portion is added in one or more directions to counteract the rotational bias created within the drawstring due to the twists in the core, the serving directions of the left loop portion, the serving directions of the right loop portion, among other factors. Serving the center portion in this manner facilitates providing a drawstring that is substantially balanced so as to provide a neutral torsional force condition with substantially no torsional bias (e.g., a counteracting torsional bias) between the left loop portion and the right loop portion. In some embodiments, the center portion is served (e.g., entirely in a single direction) to create a bias (e.g., torsional bias, rotational bias) in the serving direction within the center portion. In such embodiments, the direction of the bias (e.g., torsional bias, rotational bias) is the same as a direction that the projectile launched from the crossbow (e.g., a projectile nocked to the center portion of the drawstring and fired from the crossbow) has a tendency to rotate when launched (e.g., thrust, propelled, fired, released) from the crossbow. For example, the projectile launched from the crossbow can include fletching (e.g., one or more vanes, feathers, or other stabilizing attachments) that cause the projectile rotate about a longitudinal axis of the projectile as the projectile is launched from the crossbow. In such embodiments, the center portion can be served such that the direction of a bias (e.g., a torsional bias, a rotational bias) of the center portion is substantially the same direction as the direction in which the projectile has a tendency to rotate after the projectile is launched from the crossbow. After completing steps 352-364, a drawstring (e.g., drawstring 124) is created.
[0099]As utilized herein with respect to numerical ranges, the terms “approximately,” “about,” “substantially,” and similar terms generally mean +/−10% of the disclosed values. When the terms “approximately,” “about,” “substantially,” and similar terms are applied to a structural feature (e.g., to describe its shape, size, orientation, direction, etc.), these terms are meant to cover minor variations in structure that may result from, for example, the manufacturing or assembly process and are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
[0100]It should be noted that the term “exemplary” and variations thereof, as used herein to describe various embodiments, are intended to indicate that such embodiments are possible examples, representations, or illustrations of possible embodiments (and such terms are not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
[0101]The term “coupled” and variations thereof, as used herein, means the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent or fixed) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members coupled directly to each other, with the two members coupled to each other using one or more separate intervening members, or with the two members coupled to each other using an intervening member that is integrally formed as a single unitary body with one of the two members. If “coupled” or variations thereof are modified by an additional term (e.g., directly coupled), the generic definition of “coupled” provided above is modified by the plain language meaning of the additional term (e.g., “directly coupled” means the joining of two members without any separate intervening member), resulting in a narrower definition than the generic definition of “coupled” provided above. Such coupling may be mechanical, electrical, or fluidic.
[0102]References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below”) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
[0103]Although the figures and description may illustrate a specific order of method steps or operations, the order of such steps may differ from what is depicted and described, unless specified differently above. Also, two or more steps may be performed concurrently or with partial concurrence, unless specified differently above.
[0104]It is important to note that the construction and arrangement of the projectile launcher as shown in the various exemplary embodiments is illustrative only. Additionally, any element disclosed in one embodiment may be incorporated or utilized with any other embodiment disclosed herein. Although only one example of an element from one embodiment that can be incorporated or utilized in another embodiment has been described above, it should be appreciated that other elements of the various embodiments may be incorporated or utilized with any of the other embodiments disclosed herein.
Claims
1. A crossbow comprising:
a frame;
a limb assembly coupled to the frame and including:
a first upper limb;
a first lower limb;
a second upper limb; and
a second lower limb;
a drawstring including a left loop portion, a right loop portion, and a center portion extending between the left loop portion and the right loop portion; and
a cam assembly rotatably coupled with the limb assembly and including:
a first cam rotatable about a first cam axis and including an upper drawstring journal and a lower drawstring journal configured to receive the right loop portion of the drawstring, wherein the upper drawstring journal of the first cam and the lower drawstring journal of the first cam are vertically offset from each other; and
a second cam rotatable about a second cam axis and including an upper drawstring journal and a lower drawstring journal configured to receive the left loop portion of the drawstring, wherein the upper drawstring journal of the second cam and the lower drawstring journal of the second cam are vertically offset from each other.
2. The crossbow of
the right loop portion attached to the first cam via a first attachment post, the first attachment post extending from an outer radial surface of the first cam; and
the left loop portion attached to the second cam via a second attachment post, the second attachment post extending from an outer radial surface of the second cam.
3. The crossbow of
4. The crossbow of
5. The crossbow of
6. The crossbow of
wherein, during operation of the crossbow as the drawstring moves from the drawn position to the released position, the center portion of the drawstring momentarily rotates in the first direction.
7. The crossbow of
the right loop portion including a first serving twisted at least partially around the right loop portion in a first direction; and
the left loop portion including a second serving twisted at least partially around the left loop portion in a second direction;
wherein the second direction is opposite the first direction.
8. The crossbow of
the right loop portion including a first serving twisted at least partially around the right loop portion in a first direction;
the left loop portion including a second serving twisted at least partially around the left loop portion in a second direction;
wherein the second direction is in the same direction as the first direction.
9. The crossbow of
the first cam includes:
a first upper cable guide extending from a top surface of the first cam along the first cam axis; and
a first lower cable guide extending from a bottom surface of the first cam along the first cam axis;
wherein the upper drawstring journal of the first cam and the lower drawstring journal of the first cam are positioned vertically between the first upper cable guide and the first lower cable guide; and
the second cam includes:
a second upper cable guide extending from a top surface of the second cam along the second cam axis; and
a second lower cable guide extending from a bottom surface of the second cam along the second cam axis;
wherein the upper drawstring journal of the second cam and the lower drawstring journal of the second cam are positioned vertically between the second upper cable guide and the second lower cable guide.
10. A cam assembly comprising:
a drawstring including a left loop portion, a right loop portion, and a center portion extending between the left loop portion and the right loop portion;
a first cam rotatable about a first cam axis and including an upper drawstring journal and a lower drawstring journal configured to receive the right loop portion of the drawstring, the first cam including:
a first upper cable guide extending from a top surface of the first cam along the first cam axis; and
a first lower cable guide extending from a bottom surface of the first cam along the first cam axis,
wherein the upper drawstring journal of the first cam and the lower drawstring journal of the first cam are positioned vertically between the first upper cable guide and the first lower cable guide; and
a second cam rotatable about a second cam axis and including an upper drawstring journal and a lower drawstring journal configured to receive the left loop portion of the drawstring, the second cam including:
a second upper cable guide extending from a top surface of the second cam along the second cam axis; and
a second lower cable guide extending from a bottom surface of the second cam along the second cam axis;
wherein the upper drawstring journal of the second cam and the lower drawstring journal of the second cam are positioned vertically between the second upper cable guide and the second lower cable guide.
11. The cam assembly of
the right loop portion attached to the first cam via a first attachment post, the first attachment post extending from an outer radial surface of the first cam; and
the left loop portion attached to the second cam via a second attachment post, the second attachment post extending from an outer radial surface of the second cam.
12. The cam assembly of
13. The cam assembly of
14. The cam assembly of
15. The cam assembly of
wherein, during operation of a crossbow as the drawstring moves from the drawn position to the released position, the center portion of the drawstring momentarily rotates in the first direction.
16. The cam assembly of
the right loop portion including a first serving twisted at least partially around the right loop portion in a first direction;
the left loop portion including a second serving twisted at least partially around the left loop portion in a second direction;
wherein the second direction is opposite the first direction.
17. The cam assembly of
18. A method of manufacturing a drawstring, the method comprising:
providing a plurality of inner strings and serving material;
grouping the plurality of inner strings together to form a core of the drawstring;
joining opposite ends of the core to form a continuous loop;
twisting the continuous loop such that a center portion of the continuous loop is twisted, a left side of the continuous loop forms a left loop portion, and a right side of the continuous loop forms a right loop portion;
serving at least a portion of the left loop portion using the serving material;
serving at least a portion of the right loop portion using the serving material; and
serving at least a portion of the center portion using the serving material,
wherein a first portion of the left loop portion is served in a first direction using the serving material, wherein a second portion of the left loop portion is served in a second direction using the serving material, wherein a first portion of the right loop portion is served in the first direction using the serving material, wherein a second portion of the right loop portion is served in the second direction using the serving material, and wherein the first direction is opposite the second direction.
19. The method of
20. The method of