US20260198920A1 · App 19/135,017
ANVIL BUTTRESS LOADING FOR A SURGICAL STAPLING APPARATUS
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
Covidien LP
Inventors
Matthew J. CHOWANIEC, Roanit A. FERNANDES, Jacob C. BARIL, Wojciech KISIEL, Anthony GADDY, Thomas CASASANTA, JR., Aaron J. ST SAUVEUR
Abstract
A surgical stapling system includes an end effector and a buttress loading assembly. The end effector includes an anvil assembly. The buttress loading assembly includes an anvil buttress and an anvil buttress loader. The anvil buttress loader supports the anvil buttress and includes a support plate and a sled. The support plate includes a flexible locking arm. The sled is coupled to the support plate by the flexible locking arm. The sled supports the anvil buttress and is configured to slide the anvil buttress onto the anvil assembly. The sled is configured to move relative to the support plate when the flexible locking arm is uncoupled from the sled.
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Figures
Description
[0001]This Application claims priority from U.S. Provisional Patent Application 63/433,877, filed 20 Dec. 2022, the entire content of which is incorporated herein by reference.
TECHNICAL FIELD
[0002]This application relates to surgical stapling systems and more particularly, to systems, devices, and methods for loading buttresses on an anvil of a surgical stapling apparatus.
BACKGROUND
[0003]Surgical stapling apparatus are employed by surgeons to sequentially or simultaneously apply one or more rows of fasteners, e.g., staples or two-part fasteners, to body tissue for the purpose of joining segments of body tissue together. Such apparatus generally include a pair of jaws or finger-like structures between which the body tissue to be joined is placed. When the surgical stapling apparatus is actuated, or “fired,” staple drive members in one of the jaws push the surgical staples through the body tissue and into an anvil in the opposite jaw which forms the staples. If body tissue is to be removed or separated, a knife blade can be provided in one of the jaws of the apparatus to cut the body tissue between the lines of staples.
[0004]Surgical supports, e.g., meshes or buttress materials, may be used in combination with surgical stapling apparatus to bridge, repair, and/or reinforce tissue defects within a patient such as those occurring, for example, in the abdominal wall, chest wall, diaphragm, or musculo-aponeurotic areas of the body. The buttress material reinforces the staple line as well as covers the juncture of the tissues to reduce leakage prior to healing. The buttress material can help promote proper staple formation while reducing twisting/malformation caused by any misalignment of tissue and/or unusual or non-uniform tissue. The buttress material can also provide support to weakened tissue, or help address differences in the thickness of tissues.
[0005]Accordingly, buttress materials provide clinical benefits. Nonetheless, improvements are desired, for example, to reduce the complexity of manufacture and/or application of the buttress materials onto surgical stapling apparatus or into tissue, or to expand the range of application for use of the buttress materials.
SUMMARY
[0006]There is a need for an easy, intuitive method of applying buttress material on an anvil assembly of a cartridge-based stapling system. This disclosure details such a system for loading buttress material on the anvil assembly with features that enable the buttress to remain fully loaded and retained on the anvil. Advantageously, an anvil buttress loader of a buttress loading assembly of this disclosure can act as a shipping cover for the buttress, facilitate a transfer of the buttress onto the anvil assembly, can prevent a user from deploying the buttress unless the buttress loading assembly is loaded completely onto the anvil assembly, can prevent the user from only partially loading the buttress, and can prevent the anvil buttress loader from being reset.
[0007]According to an aspect, this disclosure is directed to a buttress loading assembly for an anvil assembly of a surgical stapling apparatus. The buttress loading assembly includes an anvil buttress and an anvil buttress loader. The anvil buttress loader includes a support plate, a sled, and a shield. The support plate includes a flexible locking arm. The sled is mounted to the support plate and is selectively movable relative to the support plate in response to movement of the flexible locking arm of the support plate relative to the sled. The sled supports the anvil buttress and is configured to slide the anvil buttress onto the anvil assembly when the sled moves relative to the support plate. The shield is mounted on the sled and secured to the support plate. The shield includes a buttress finger that engages the anvil buttress and is movable relative to the shield in response to the anvil assembly being inserted into engagement with the buttress finger to enable the anvil assembly to move the flexible locking arm of the support plate relative to the sled.
[0008]In aspects, the sled may include a visual indicator protuberance, and the shield may define a visual indicator slot that receives the visual indicator protuberance of the sled. The visual indicator protuberance of the sled may slide through the visual indicator slot of the shield to indicate when the anvil buttress is loaded onto the anvil assembly. The sled may include an arch. The arch may support the visual indicator protuberance and may define a recess that is configured to receive the flexible locking arm to selectively secure the flexible locking arm to the sled. The anvil buttress may be secured to the visual indicator protuberance.
[0009]In aspects, the support plate may define an elongated lockout notch and the sled may include a lockout member that is slidably received within the elongated lockout notch. The elongated lockout notch may include a tapered surface that compresses the lockout member. The elongated lockout notch may include shoulder stops that prevent the lockout member from sliding through the elongated lockout notch when the anvil buttress is loaded on the anvil assembly.
[0010]In aspects, the support plate may include arms having teeth that are configured to secure the support plate to the anvil assembly. The sled may include cam bosses that engage the arms to uncouple the support plate from the anvil assembly when the sled is translated relative to the support plate.
[0011]In aspects, the sled may include prongs that couple to the anvil buttress to secure the anvil buttress to the sled.
[0012]According to another aspect, this disclosure is directed to a surgical stapling system. The surgical stapling system includes an end effector including an anvil assembly, and a buttress loading assembly. The buttress loading assembly includes an anvil buttress and an anvil buttress loader that supports the anvil buttress. The anvil buttress loader includes a support plate and a sled. The support plate includes a flexible locking arm. The sled is coupled to the support plate by the flexible locking arm. The sled supports the anvil buttress and is configured to slide the anvil buttress onto the anvil assembly. The sled is configured to move relative to the support plate when the flexible locking arm is uncoupled from the sled.
[0013]In aspects, the anvil buttress loader may further include a shield secured to the support plate and configured to cover the anvil buttress. The shield may include a buttress finger that engages the anvil buttress. The buttress finger may be movable relative to the anvil buttress when the anvil assembly is inserted into the shield.
[0014]In aspects, the anvil assembly may include a spring clip configured to secure a proximal end portion of the anvil buttress to the anvil assembly. The sled may include a camming rail that supports a camming shoulder. The camming shoulder may be configured to pivot the spring clip to enable the anvil buttress to extend between the spring clip and an anvil body of the anvil assembly.
[0015]In aspects, the anvil body may extend to a distal tip and the anvil buttress may define an elongated tip slot in a distal end portion of the anvil buttress. The distal tip of the anvil body may be receivable through the elongated tip slot to secure the distal end portion of the anvil buttress to the anvil assembly.
[0016]In aspects, the support plate may further include inner arms having teeth on proximal end portions of the inner arms. The anvil assembly may include wings defining windows. The teeth may be configured to be selectively pivotably received within the windows to selectively secure the support plate to the anvil assembly. The sled may include cam bosses that axially translate into engagement with the inner arms as the sled translates relative to the support plate to pivot the teeth out of the windows.
[0017]According to yet another aspect, this disclosure is directed to an anvil buttress loader. The anvil buttress loader includes a support plate, a shield, and a sled. The shield is secured to the support plate and includes a first indicator nub and a second indicator nub. The sled is mounted to the support plate. The sled is selectively movable relative to the support plate and the shield to load a buttress onto an anvil. The sled includes a pivotable arm member that selectively attaches to the anvil by a tooth supported on an end of the pivotable arm member. The sled includes a visual indicator protuberance that moves from the first indicator nub to the second indicator nub when the sled moves relative to the support plate. The sled includes a cam boss that pivots the tooth away from the anvil when the visual indictor protuberance is slid from the first indicator nub to the second indictor nub.
[0018]Other features of the disclosure will be appreciated from the following description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019]The above and other aspects, features, and advantages of this disclosure will be apparent in light of the following detailed description when taken in conjunction with the accompanying drawings, which are incorporated in and constitute a part of this specification, wherein:
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DETAILED DESCRIPTION
[0033]Aspects of this disclosure will now be described in detail with reference to the drawing figures wherein like reference numerals identify similar or identical elements. Throughout this description, the term “proximal” refers to a portion of a structure, or component thereof, that is closer to a user, and the term “distal” refers to a portion of the structure, or component thereof, that is farther from the user. Directional reference terms, such as “top,” “bottom,” “side,” “upper,” “lower,” and the like, are used to ease description of the aspects and are not intended to have any limiting effect on the ultimate orientation of a structure or any part thereof. In addition, the term “endoscopic” is used generally to refer to endoscopic, laparoscopic, arthroscopic, and/or any other procedure conducted through a small diameter incision or cannula. Further, the term “clinician” is used generally to refer to medical personnel including doctors, nurses, surgeons, and support personnel.
[0034]In the following description, well-known functions or constructions are not described in detail to avoid obscuring this disclosure in unnecessary detail.
[0035]Referring now to
[0036]Handle assembly 12 of surgical stapling apparatus 10 includes any number of actuators 12a, 12b, 12c to facilitate a firing of jaw assembly 18, an articulation and/or rotation of jaw assembly 18 relative to handle assembly 12, and/or an opening and/or closing of anvil and/or cartridge assemblies 20, 21 to clamp tissue therebetween. Jaw assembly 18 is configured to apply lines of staples (not shown) to tissue captured between anvil and staple cartridge assemblies 20, 21 when fired.
[0037]For a detailed description of the structure and function of exemplary surgical stapling apparatus, one or more components of which may be included, or modified for use with the disclosed aspects, reference may be made to U.S. Pat. Nos. 11,432,818; 8,256,656; 7,819,896; and 7,128,253, the entire contents of each of which are incorporated herein by reference. It should be appreciated that principles of this disclosure are equally applicable to surgical stapling apparatus having other configurations such as, for example, the types described in U.S. Pat. Nos., 7,334,717; 5,964,394; and 5,915,616, the entire contents of each of which are incorporated herein by reference. Accordingly, it should be understood that a variety of surgical stapling apparatus may be utilized with the surgical buttresses and/or surgical buttress applicators or loaders of this disclosure such as, for example, laparoscopic staplers, open staplers, transverse anastomosis staplers, and end-to-end anastomosis staplers having a circular staple cartridge and anvil, as well as staple cartridge assemblies housing surgical fasteners other than staples.
[0038]As seen in
[0039]With reference to
[0040]Anvil buttress 200 of buttress loading assembly 100 includes a buttress body 202. Buttress body 202 has a proximal end portion 202a and a distal end portion 202b. Proximal end portion 202a of buttress body 202 includes spaced extensions 204 (e.g., laterally spaced apart from one another). Each extension 204 defines a prong opening 204a through cuffs 205 supported on a proximal end of spaced extensions 204. Cuffs 205 may have a semi-circular profile. Proximal end portion 202a of buttress body 202 further defines an elongated clip slot 206 that extends transversely across buttress body 202 and relative to a length of buttress body 202. Distal end portion 202b of buttress body 202 includes a jaw catch portion 208 that angles upwardly from buttress body 202 and defines an elongated tip slot 208a therethrough. Elongated tip slot 208a also extends transversely across buttress body 202 and relative to the length of buttress body 202. Distal end portion 202b further includes a tab 210 that extends distally from jaw catch portion 208. Tab 210 defines an indicator slot 210a that extends lengthwise along tab 210. Tab 210 is connected to jaw catch portion 208 by a frangible portion 208b to enable tab 210 to separate from buttress body 202.
[0041]Anvil buttress loader 101 of buttress loading assembly 100 includes a shield 102, a sled 104, and a support plate 106.
[0042]With reference to
[0043]Referring now to
[0044]Bottom surface 104y of sled body 104a includes a lockout member 104m depending from an intermediate portion of bottom surface 104y. Lockout member 104m is shown having a chevron shape, although any suitable shape is envisioned. Lockout member 104m includes legs 1042m that are connected at a rounded tip 1044m pointing in the proximal direction. Legs 1042m are configured to flex inwardly toward one another, as indicated by arrows “B” (see
[0045]With reference also to
[0046]Turning now to
[0047]As best seen in
[0048]With reference now to
[0049]With reference to
[0050]To disengage teeth 106t of support plate 106 from windows 20f of anvil assembly 20, sled 104 is advanced toward anvil assembly 20 and relative to support plate 106 such that cam bosses 105d of sled slide along cam boss channels 106x of support plate 106, as indicated by arrows “P” (
[0051]The buttresses of this disclosure may be fabricated from biocompatible materials which are bioabsorbable or non-absorbable, natural materials, or synthetic materials. It should be understood that any combination of natural, synthetic, bioabsorbable, and/or non-bioabsorbable materials may be used to form the surgical buttresses. The buttresses may be biodegradable (e.g., formed from bioabsorbable and bioresorbable materials) such that the buttresses decompose or are broken down (physically or chemically) under physiological conditions in the body, and the degradation products are excretable or absorbable by the body. Components or portions of the buttresses may be formed from the same material or different materials.
[0052]In aspects, at least a portion of the buttresses are made from biodegradable materials selected from the following group: natural collagenous materials, cat gut, and synthetic resins including those derived from alkylene carbonates, trimethylene carbonate, tetramethylene carbonate, caprolactone, valerolactone, dioxanone, polyanhydrides, polyesters, polyacrylates, polymethylmethacrylates, polyurethanes, glycolic acid, lactic acid, glycolide, lactide, polyhydroxy butyrates, polyorthoester, polyhydroxy alkanoates, homopolymers thereof, and copolymers thereof. In aspects, at least a portion of the surgical buttresses may be made from non-biodegradable materials selected from the following group: polyolefins, polyethylene, polydimethylsiloxane, polypropylene, copolymers of polyethylene and polypropylene, blends of polyethylene and polypropylene, ultra-high molecular weight polyethylene, polyamides, polyesters, polyethylene terephthalate, polytetrafluoroethylene, polyether-esters, polybutester, polytetramethylene ether glycol, 1,4-butanediol, and polyurethanes.
[0053]The buttresses may be porous, non-porous, or combinations thereof. Suitable porous structures include, for example, fibrous structures (e.g., knitted structures, woven structures, and non-woven structures) and/or foams (e.g., open or closed cell foams). Suitable non-porous structures include, for example, films. The buttresses, or portions thereof, may be a non-woven structure formed by melt-blown or melt-spun methods, a mesh material, a braid material, and/or a molded or extruded sheet. The buttresses, or portions thereof, may be a single porous or non-porous layer, or include a plurality of layers including any combination of porous and/or non-porous layers.
[0054]The buttresses may be provided and/or sold as part of the buttress loader and/or loading unit. Alternatively, the buttress(es), the buttress loader, and/or the buttress loading assemblies or units may be provided and/or sold separately and assembled by the user. In aspects, one or more buttresses, one or more buttress loaders, and/or loading assemblies are provided in a kit. In some aspects, the kit further includes one or more end effectors (and/or surgical loading units) and, in certain aspects, the kit further includes a surgical stapler.
[0055]In any of the aspects disclosed herein, the buttresses can include, or be used with, brachytherapy, chemotherapy, other medical materials, or pharmaceuticals. The buttress can have pockets, apertures, or other features for retaining brachytherapy seeds with the buttress, or brachytherapy seeds or materials can be incorporated into a suture or sutures that are threaded into or through the buttress or otherwise attached thereto. A coating having brachytherapy materials can be applied to the buttress by spraying or dipping. Chemotherapy pharmaceuticals or agents can be incorporated into the buttress, coated thereon, or otherwise applied as part of a suture or other feature secured to the buttress.
[0056]As can be appreciated, securement of any of the components of the presently disclosed apparatus can be effectuated using known securement techniques such welding, crimping, gluing, fastening, etc.
[0057]The various aspects disclosed herein may also be configured to work with robotic surgical systems and what is commonly referred to as “Telesurgery.” Such systems employ various robotic elements to assist the clinician and allow remote operation (or partial remote operation) of surgical instrumentation. Various robotic arms, gears, cams, pulleys, electric and mechanical motors, etc. may be employed for this purpose and may be designed with a robotic surgical system to assist the clinician during the course of an operation or treatment. Such robotic systems may include remotely steerable systems, automatically flexible surgical systems, remotely flexible surgical systems, remotely articulating surgical systems, wireless surgical systems, modular or selectively configurable remotely operated surgical systems, etc.
[0058]The robotic surgical systems may be employed with one or more consoles that are next to the operating theater or located in a remote location. In this instance, one team of clinicians may prep the patient for surgery and configure the robotic surgical system with one or more of the instruments disclosed herein while another clinician (or group of clinicians) remotely controls the instruments via the robotic surgical system. As can be appreciated, a highly skilled clinician may perform multiple operations in multiple locations without leaving his/her remote console which can be both economically advantageous and a benefit to the patient or a series of patients. For a detailed description of exemplary medical work stations and/or components thereof, reference may be made to U.S. Pat. No. 8,828,023, and PCT Application Publication No. WO2016/025132, the entire contents of each of which are incorporated by reference herein.
[0059]Persons skilled in the art will understand that the structures and methods specifically described herein and illustrated in the accompanying figures are non-limiting exemplary aspects, and that the description, disclosure, and figures should be construed merely as exemplary of particular aspects. It is to be understood, therefore, that the present disclosure is not limited to the precise aspects described, and that various other changes and modifications may be effected by one skilled in the art without departing from the scope or spirit of the disclosure. Additionally, it is envisioned that the elements and features illustrated or described in connection with one exemplary aspect may be combined with the elements and features of another without departing from the scope of the present disclosure, and that such modifications and variations are also intended to be included within the scope of the present disclosure. Indeed, any combination of any of the presently disclosed elements and features is within the scope of the present disclosure. Accordingly, the subject matter of the present disclosure is not to be limited by what has been particularly shown and described.
Claims
What is claimed is:
1. A buttress loading assembly for an anvil assembly of a surgical stapling apparatus, the buttress loading assembly comprising:
an anvil buttress; and
an anvil buttress loader including:
a support plate including a flexible locking arm;
a sled mounted to the support plate and selectively movable relative to the support plate in response to movement of the flexible locking arm of the support plate relative to the sled, the sled supporting the anvil buttress and configured to slide the anvil buttress onto the anvil assembly when the sled moves relative to the support plate; and
a shield mounted on the sled and secured to the support plate, the shield including a buttress finger that engages the anvil buttress and is movable relative to the shield in response to the anvil assembly being inserted into engagement with the buttress finger to enable the anvil assembly to move the flexible locking arm of the support plate relative to the sled.
2. The buttress loading assembly of
3. The buttress loading assembly of
4. The buttress loading assembly of
5. The buttress loading assembly of
6. The buttress loading assembly of
7. The buttress loading assembly of
8. The buttress loading assembly of
9. The buttress loading assembly of
10. The buttress loading assembly of
11. A surgical stapling system, comprising:
an end effector including an anvil assembly; and
a buttress loading assembly comprising:
an anvil buttress; and
an anvil buttress loader that supports the anvil buttress, the anvil buttress loader including:
a support plate including a flexible locking arm; and
a sled coupled to the support plate by the flexible locking arm, the sled supporting the anvil buttress and configured to slide the anvil buttress onto the anvil assembly, the sled configured to move relative to the support plate when the flexible locking arm is uncoupled from the sled.
12. The surgical stapling system of
13. The surgical stapling system of
14. The surgical stapling system of
15. The surgical stapling system of
16. The surgical stapling system of
17. The surgical stapling system of
18. The surgical stapling system of
19. The surgical stapling system of
20. An anvil buttress loader, comprising:
a support plate;
a shield secured to the support plate and including first and second indicator nubs; and
a sled mounted to the support plate, the sled selectively movable relative to the support plate and the shield to load a buttress onto an anvil, the sled including a pivotable arm member that selectively attaches to the anvil by a tooth supported on an end of the pivotable arm member, the sled including a visual indicator protuberance that moves from the first indicator nub to the second indicator nub when the sled moves relative to the support plate, the sled including a cam boss that pivots the tooth away from the anvil when the visual indictor protuberance is slid from the first indicator nub to the second indictor nub.