US20260202119A1 · App 19/024,871
SEAL-BREAKING APPARATUS AND METHOD
Publication
Application
Classifications
IPC Classifications
CPC Classifications
Applicants
GD Midea Air Conditioning Equipment Co., Ltd.
Inventors
Michael Gaunt, Eric L. Scalf, Gregory Butorin
Abstract
An appliance seal-break apparatus and method for assisting opening of an appliance door having a recessed handle. The seal-break apparatus includes an activation assembly having a paddle disposed within a recessed handle of the door. The paddle is coupled to a rotatable shaft. A cam is directly coupled to the shaft and rotates as the paddle is rotated by a user. A slider is translatably coupled to the cam and movable from a first position to a second position as a result of the cam moving from its first orientation to its second orientation. As the paddle is rotated to its second orientation, the cam translates the slider to its second position in which the slider has contacted a chassis of the appliance and has pushed the door away from the chassis.
Get a summary, plain-language explanation, or ask your own question.
Figures
Description
BACKGROUND
[0001]The embodiments described herein relate to an apparatus and methods for breaking a seal of a door, with particular embodiments shown for a bottom mounted freezer door.
[0002]Refrigerator and freezer doors can sometimes be difficult to open. In a typical freezer (residential or commercial), when the freezer door is opened and then closed, the rapid cooling of the volume of trapped warm air creates a small vacuum within the freezer compartment. This vacuum increases the difficulty in opening the door, as the user must pull against the pressure differential until the door's gasket is unseated enough from the refrigerator chassis to release the vacuum and facilitate door opening.
[0003]Various refrigerator and freezer configurations are available, including side-by-side, French door, three-door, and four-door models. Some popular configurations include bottom mounted freezers, where the freezer compartment is mounted below the refrigerator compartment. In many of such units, the upper refrigerator compartment typically includes two French-doors that open into a large upper refrigerator. Simultaneously, the bottom mounted freezer compartment typically includes a door that is fitted onto one or more sliding rails such that the contents of the freezer are contained within a sliding drawer to which the outer door is coupled. It is common that such drawers are loaded with frozen contents having significant weight. This significant weight of the freezer drawer makes it additionally difficult to open the drawer, even when a partial vacuum is not present. Such weight concerns are not present in a normal hinged door that rotatably opens to expose a compartment.
[0004]Additionally, many users prefer bottom mount freezer drawer doors that have a recessed or “pocket” handle, as opposed to an external handle. Such recessed handles provide a sleek look for the door and eliminate the need to have a door handle protruding outwardly from the face of the door. Such recessed handles, however, typically utilize the fascia of the door itself as the structure against which a user pulls to open the drawer.
[0005]What is needed is a mechanism for a recessed handle appliance drawer door that can facilitate the opening of an appliance drawer by breaking the vacuum seal created by the appliance.
SUMMARY
[0006]The herein-described embodiments address these and other problems associated with the art by providing a seal break mechanism for a recessed handle appliance drawer door that allows a user to break the vacuum within an appliance. Such an apparatus enables the appliance to have a recessed handle, yet still be operable to easily open the appliance drawer, even when the drawer is heavily loaded.
[0007]In some embodiments, an appliance door seal-breaking apparatus is provided comprising an appliance having a chassis surrounding at least one appliance compartment and a drawer configured to be selectively housed within and partially withdrawn from the compartment, wherein the drawer has a door thereon configured to provide a user access to the compartment, and wherein the door has a front surface and a rear surface. The appliance further includes a recessed handle that is fully disposed within a recess within the door. A paddle is located within the recessed handle and is configured to rotate from a paddle first orientation to a paddle second orientation about an axis of rotation within the recess upon activation by a user. A shaft having a first end, a second end, and a shaft length therealong between the first end and the second end is also provided, wherein the shaft is directly coupled without intervening structure to the paddle at some point along the shaft length. A cam has a first portion directly coupled to the shaft somewhere along the shaft length, preferably but not required to be at or near a first end of the shaft, and has a second portion depending from the first portion, the cam being rotatably received within a housing and being configured to rotate about the axis of rotation from a cam first position to a cam second position. A slider is also included, having a first end and a second end, the slider first end being in contact with the second portion of the cam, the slider being configured to translate in a direction substantially transverse to the shaft from a slider first position to a slider second position. When the paddle is in the paddle first orientation, the cam is in the cam first position and the slider is in the slider first position and the rear surface of the door is disposed a first distance from the chassis; and wherein as the paddle is rotated about the shaft from the paddle first orientation toward the paddle second orientation, the cam also rotates about the shaft from the cam first position toward the cam second position, and the slider translates from the slider first position toward the slider second position; and wherein when the paddle is in the paddle second position, the cam is in the cam second position and the slider is in the slider second position and the rear surface of the door is disposed a second distance from the chassis, wherein the second distance is greater than the first distance.
[0008]In some embodiments, a method of reducing the force required to open a drawer of an appliance is provided, comprising the steps of: providing an appliance having a compartment that is accessible via a door; providing on the door a recessed handle within a recess of the door; providing an activation assembly within the door, wherein the activation assembly further comprises a paddle within the recess, a shaft directly coupled to the paddle, a cam directly coupled to the shaft, and a slider engageable with the cam; wherein the paddle is configured to rotate directly about the shaft from a paddle first orientation to a paddle second orientation upon application of applied force to the paddle; and wherein the cam rotates about the shaft from a cam first position to a cam second position; and wherein the slider translates from a slider first position to a slider second position by direct physical engagement with the cam; applying a force to the paddle to begin rotating the paddle about an axis of rotation centered at a centroidal axis of the shaft; continuing to apply force to the paddle to move the paddle from the paddle first orientation toward the paddle second orientation, which moves the cam from the cam first position toward the cam second position, which thereby moves the slider from the slider first position toward the slider second position until the slider contacts the chassis; continuing to apply force to the paddle to move the paddle to the paddle second position, which moves the cam to the cam second position, which thereby moves the slider to the slider second position, which physically separates the door from the chassis.
[0009]In some embodiments an appliance door seal-breaking apparatus is provided, comprising: an appliance having a refrigerated compartment and a chassis, wherein the refrigerated compartment is accessible via a door that seals the refrigerated compartment about the chassis, and wherein the door has a recessed handle; a paddle disposed within the recessed handle and rotatable from a first orientation to a second orientation about a first axis of rotation; a shaft having a first end and a second end, the shaft coupled to the paddle between the first end and the second end. The first end of the shaft extends to a corner of the door, the shaft is rotatable about the first axis of rotation. A cam is directly coupled the first end of the shaft and rotatable from a first orientation to a second orientation about the first axis of rotation. A slider is translatably coupled to the cam and movable from a first position to a second position as a result of the cam moving from the first orientation of the cam to the second orientation of the cam; wherein when the paddle is in the first orientation, the cam is in the first orientation and the slider is in the first position and the door is engaged with the chassis, and when the paddle is in the second orientation, the cam is also in the second orientation and the slider is also in the second position and the door is disengaged with the chassis.
[0010]These and other advantages and features are set forth in the claims annexed hereto and forming a further part hereof. However, for a better understanding of the invention, and of the advantages and objectives attained through its use, reference should be made to the figures, and to the accompanying descriptive matter, in which there is described example embodiments of the invention. This summary is merely provided to introduce a selection of concepts that are further described below in the detailed description, and is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
[0021]Turning now to the drawings, wherein like numbers denote like parts throughout the several views,
[0022]
[0023]
[0024]Regardless of the desired outer surface 133 shape of the shaft 130, the paddle 120 is configured to receive the shaft 130 in such a manner that, as the paddle 120 is rotated (i.e., squeezed by a user's hand or activated by a user's foot), the shaft 130 likewise directly rotates about its longitudinal axis, with no intervening structures or additional connections needed. Various options for providing this functionality exist depending on the outer shape 133 of the shaft 130. For example, if the shaft 130 were cylindrical with a circular cross section where the shaft 130 is coupled to the paddle 120, the shaft 130 can be secured to the paddle 120 in various means, including without limitation, adhesive, radial pins, or other coupling mechanisms that make the shaft 130 directly rotate upon rotation of the paddle 120. Where the outer surface 133 of the shaft 130 is other than circular in cross section, obviously the flats of the outer surface 133 can engage mating flats of an interior surface of the paddle 120, such that rotation of the paddle 120 thereby rotates the shaft 130. As depicted in the embodiment shown in the figures, the shaft 130 has one or more portions therealong that comprise a hexagonal outer surface 133. This hexagonal outer surface 133 is coupled to a mating hexagonal inner surface 124 of the shaft-receiving portion 125 of the paddle 120. With this physical coupling, rotation of the paddle 120 directly causes corresponding rotation of the shaft 130.
[0025]The paddle 120 is rotatable from a first, undeployed orientation through a range of orientations to a second, deployed orientation. As shown in
[0026]With reference to
[0027]The activation assemblies 140 convert the rotational movement of the paddle 120, and therefore of shaft 130, into translational movement of a slider 160 via direct connection of the shaft 130 to a cam 150. The cam 150 pivotally resides within a housing 151. The housing 151 has a first portion 151a and a second portion 151b. The cam 150 of the embodiment depicted in the figures includes a base portion 152 having a receptacle 153 therein that receives an end of the shaft 130. In this embodiment, as shown in the section views of
[0028]With reference to
[0029]With reference now to
[0030]
[0031]As described above,
[0032]
[0033]Many alternative embodiments are possible for various components that make up the seal-breaking apparatus, as well as for the type, style, and location of the functional aspects of the apparatus. In one alternative embodiment, instead of having the paddle 120 have its shaft-receiving portion 125 at the upper end of the paddle 120 (i.e., the top pivoting structure shown in
[0034]In another embodiment, the paddle 120 can be coupled to one or more cables, wherein rotation of the paddle 120 pulls a cable that is connected to the cam 150 at a point below the receptacle 153 (i.e., below the pivot point) so that as the cable pulls on the base portion 152 of the cam 150, the cam 150 rotates in similar manner as described above to translate the slider 160. In this embodiment, the spring 163 can be implemented with the cable to provide the desired spring bias force to keep the paddle 120 in its first orientation.
[0035]In another embodiment, the cable can instead be coupled to a linear actuator instead of the cam 150, wherein rotation of the paddle 120 pulls the cable to engage the linear actuator, which then translates the slider 160 between the slider first position and the slider second position. Alternatively, instead of using a cable that is pulled by rotation of the paddle 120, the paddle 120 could have an appurtenance on the side opposite to that which would have had the cable, and the appurtenance would serve to push to engage the linear actuator.
[0036]In another embodiment, the shaft 130 could include a gear thereon that meshes with one or more additional gears of desired diameter that in turn rotate the cam 150. Alternatively, the gear of the shaft 130 could be coupled at one end of the shaft 130 to a gear rack that directly drives the slider 160 toward and away from the chassis 7.
[0037]In another embodiment, one or more sensors can be used in conjunction with a control module to detect the presence of a user's body part (i.e., hand, foot, etc.). Various types of sensors can be used, including but not limited to, motion sensors, infrared sensors, visual detectors, heat sensors, and the like. The sensor can be coupled to the drawer door 100 so as to detect the presence of a user's body part. If the sensor detects a body part, the sensor sends a signal to the control module to initiate (or continue) an open or close sequence. The control module can activate a linear actuator, motor, gear train, and the like to move the slider 160 between its first position and second position to open and close the drawer door 100.
[0038]While several embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, embodiments may be practiced otherwise than as specifically described and claimed. Embodiments of the present disclosure are directed to each individual feature, system, article, material, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, and/or methods, if such features, systems, articles, materials, and/or methods are not mutually inconsistent, is included within the scope of the present disclosure.
[0039]All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
[0040]The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
[0041]The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
[0042]As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of.” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.
[0043]As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
[0044]It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited.
[0045]In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03.
[0046]It is to be understood that the embodiments are not limited in its application to the details of construction and the arrangement of components set forth in the description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Unless limited otherwise, the terms “connected,” “coupled,” “in communication with,” and “mounted,” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms “connected” and “coupled” and variations thereof are not restricted to physical or mechanical connections or couplings.
[0047]The foregoing description of several embodiments of the invention has been presented for purposes of illustration. It is not intended to be exhaustive or to limit the invention to the precise steps and/or forms disclosed, and obviously many modifications and variations are possible in light of the above teaching.
Claims
What is claimed is:
1. An appliance door seal-breaking apparatus comprising:
an appliance having a chassis surrounding at least one appliance compartment;
a drawer configured to be selectively housed within and partially withdrawn from said compartment, said drawer having a door thereon configured to provide a user access to said compartment, said door having a front surface and a rear surface;
a recessed handle that is fully disposed within a recess within said door;
a paddle located within said recessed handle and configured to rotate from a paddle first orientation to a paddle second orientation about an axis of rotation within said recess upon activation by a user;
a shaft having a first end, a second end, and a shaft length therealong between said first end and said second end, said shaft being directly coupled without intervening structure to said paddle at some point along said shaft length;
a cam having a first portion directly coupled to said shaft at a point along said shaft length and having a second portion depending from said first portion, said cam being rotatably received within a housing and being configured to rotate about said axis of rotation from a cam first position to a cam second position;
a slider having a first end and a second end, said slider first end being in contact with said second portion of said cam, said slider being configured to translate in a direction substantially transverse to said shaft from a slider first position to a slider second position;
wherein when said paddle is in said paddle first orientation, said cam is in said cam first position and said slider is in said slider first position and said rear surface of said door is disposed a first distance from said chassis; and wherein as said paddle is rotated about said shaft from said paddle first orientation toward said paddle second orientation, said cam also rotates about said shaft from said cam first position toward said cam second position, and said slider translates from said slider first position toward said slider second position; and wherein when said paddle is in said paddle second position, said cam is in said cam second position and said slider is in said slider second position and said rear surface of said door is disposed a second distance from said chassis, wherein said second distance is greater than said first distance.
2. The seal-breaking apparatus of
3. The seal-breaking apparatus of
4. The seal-breaking apparatus of
5. The seal-breaking apparatus of
6. The seal-breaking apparatus of
7. The seal-breaking apparatus of
8. The seal-breaking apparatus of
9. The seal-breaking apparatus of
10. The seal-breaking apparatus of
11. The seal-breaking apparatus of
12. The seal-breaking apparatus of
13. The seal-breaking apparatus of
14. The seal-breaking apparatus of
15. A method of reducing the force required to open a drawer of an appliance comprising the steps of:
providing an appliance having a compartment that is accessible via a door;
providing on said door a recessed handle within a recess of said door;
providing an activation assembly within said door, said activation assembly further comprising a paddle within said recess, a shaft directly coupled to said paddle, a cam directly coupled to said shaft, and a slider engageable with said cam; wherein said paddle is configured to rotate directly about said shaft from a paddle first orientation to a paddle second orientation upon application of applied force to said paddle; and wherein said cam rotates about said shaft from a cam first position to a cam second position; and wherein said slider translates from a slider first position to a slider second position by direct physical engagement with said cam;
applying a force to said paddle to begin rotating said paddle about an axis of rotation centered at a centroidal axis of said shaft;
continuing to apply force to said paddle to move said paddle from said paddle first orientation toward said paddle second orientation, which moves said cam from said cam first position toward said cam second position, which thereby moves said slider from said slider first position toward said slider second position until said slider contacts said chassis;
continuing to apply force to said paddle to move said paddle to said paddle second position, which moves said cam to said cam second position, which thereby moves said slider to said slider second position, which physically separates said door from said chassis.
16. The method of
17. An appliance door seal-breaking apparatus comprising:
an appliance having a refrigerated compartment and a chassis, said refrigerated compartment accessible via a door that seals said refrigerated compartment about said chassis, wherein said door has a recessed handle;
a paddle disposed within said recessed handle and rotatable from a first orientation to a second orientation about a first axis of rotation;
a shaft having a first end and a second end, said shaft coupled to said paddle between said first end and said second end, said first end of said shaft extending to a corner of said door, said shaft rotatable about said first axis of rotation;
a cam directly coupled said first end of said shaft and rotatable from a first orientation to a second orientation about said first axis of rotation; and
a slider translatably coupled to said cam and movable from a first position to a second position as a result of said cam moving from said first orientation of said cam to said second orientation of said cam;
wherein when said paddle is in said first orientation, said cam is in said first orientation and said slider is in said first position and said door is engaged with said chassis, and when said paddle is in said second orientation, said cam is also in said second orientation and said slider is also in said second position and said door is disengaged with said chassis.
18. The appliance door seal-breaking apparatus of
19. The appliance door seal-breaking apparatus of
20. The appliance door seal-breaking apparatus of