Array Tech, Inc.

Methods and systems stowing one or more photovoltaic (PV) modules based on a weather event forecasts are provided. In one embodiment, a method may include receiving a weather event forecast, such as a snow event forecast, for a location of a tracking system that includes a plurality of PV modules, determining that the weather event forecast for the location of the tracking system exceeds a threshold level of severity, and automatically positioning the plurality of PV modules at the location of the tracking system into a stow configuration. In some embodiments, the method may further require receiving confirmation of the weather event from a sensor at the location of the tracking system before positioning the PV modules in the stow configuration.

A solar tracker assembly is provided which includes a support column, a torque tube or torsion beam connected to the support column, a mounting mechanism attached to the torque tube or torsion beam, a drive system connected to the torque tube or torsion beam, and a spring counter-balance assembly connected to the torque tube or torsion beam. An exemplary spring counter-balance assembly comprises a bearing housing and a bushing disposed within the bearing housing and configured to be slideably mounted onto the torque tube or torsion beam, and one or more compressible cords made of a flexible material. The compressible cords are located between the bushing and the bearing housing and provide damping during rotational movement of the solar tracker assembly.

A mounting assembly may include an arced connecting member that includes a first drive chain along a bottom surface of the arced connecting member, a second drive chain positioned adjacent to the first drive chain, and a third drive chain in a gap between the first and the second drive chains. The mounting assembly may include an intermittent-motion drive system that has a drive wheel with a nub extending from a lateral surface of the drive wheel, the nub being shaped to interface with notches included along the third drive chain. The intermittent-motion drive system may include a first and a second protrusion shaped to interface with surfaces of the first and second drive chains, respectively. Rotation of a drive axle extending through the drive wheel may affect rotation of the drive wheel, rotational movement of the nub extending from the drive wheel, and movement of the arced connecting member.

Exemplary embodiments of the present disclosure address problems experienced in conventional tracking systems, including problems associated with inefficiencies created during diffuse light conditions. Embodiments disclosed herein address this problem by altering an angular orientation of PV modules during diffuse light conditions to ensure that the PV modules are in a position that more efficiently generates energy from diffuse irradiance.

A mounting assembly may include an arced connecting member that includes a first drive chain along a bottom surface of the arced connecting member, a second drive chain positioned adjacent to the first drive chain, and a third drive chain in a gap between the first and the second drive chains. The mounting assembly may include an intermittent-motion drive system that has a drive wheel with a nub extending from a lateral surface of the drive wheel, the nub being shaped to interface with notches included along the third drive chain. The intermittent-motion drive system may include a first and a second protrusion shaped to interface with surfaces of the first and second drive chains, respectively. Rotation of a drive axle extending through the drive wheel may affect rotation of the drive wheel, rotational movement of the nub extending from the drive wheel, and movement of the arced connecting member.

A support device may include a body that includes a surface. The surface may be configured to physically engage with at least a first surface section of a torque tube. In addition, at least a second surface section of the torque tube may be configured to engage with a surface of an attachment structure. The body and the attachment structure may together define an aperture configured to receive the torque tube.

Exemplary embodiments of the present disclosure address problems experienced in conventional solar panel tracking systems, including problems associated with wear and damage that can be caused at load bearing interfaces between a bearing and a bearing housing. Embodiments disclosed herein address this issue by positioning a wear guard at the interface between the bearing and the bearing housing. The wear guard may include a smooth controlled surface that minimizes damage between the bearing and the bearing housing.

A method may include calculating a solar position of the Sun and a projected solar zenith (PSZ) relative to a position of a photovoltaic (PV) module. The method may include determining whether an orientation of the PV module is configurable to prevent shading of an upper substring of the PV module while shading a lower substring of the PV module. Responsive to determining that such an orientation is not configurable, the method may include determining whether the orientation of the PV module is configurable to prevent shading of both the upper substring and the lower substring. Responsive to determining that such an orientation is not configurable, the method may include determining whether the PSZ is within a maximum tracker angle range. A target tracker angle may be identified based on the PSZ and the maximum tracker angle range and used as a tracker angle control setpoint.

A photovoltaic module mounting system may include a module clamp that includes a central section that includes two first walls connected at the top of each first wall by a first connecting surface. The central section may have a first cross-sectional height corresponding to a height of each of the first walls and a first width corresponding to a distance between the two first walls. The module clamp may have ends that include two second walls connected at the top of each second wall by a second connecting surface in which each of the ends has a second cross-sectional height that is shorter than the first cross-sectional height and a second width that is wider than the first width. The central section may be connected to each of the ends such that the first connecting surface and the second connecting surface are bridged and form a bowtie shape.

A support device may include a body that includes a surface. The surface may be configured to physically engage with at least a first surface section of a torque tube. In addition, at least a second surface section of the torque tube may be configured to engage with a surface of an attachment structure. The body and the attachment structure may together define an aperture configured to receive the torque tube.