Ceraloc Innovation AB

There is disclosed a method for forming grooves ( 10 ) in a board element ( 200 ). The method comprises arranging the board element in contact with a support member ( 120 ), and forming at least one groove ( 10 ) in a rear side ( 220 ) of the board element by removing material, such as chips, from the board element by a rotating cutting device ( 131 ) comprising a plurality of tooth elements configured to rotate around a rotational axis. The method further comprises counteracting, such as preventing, a displacement of the board element away from the support member during forming of the at least one groove, wherein the counteracting, such as preventing, comprises arranging at least a portion of the board element between an obstruction element ( 170 ) and the support member. The disclosure generally relates to methods and systems for forming groove(s) in a board element as well as to various panels comprising at least one groove.

A process for manufacturing a board element including a plurality of cavities in a rear side thereof. The process includes displacing a substrate including a thermoplastic material in a feeding direction towards a pressing area of an impression device including a plurality of protruding impression elements and creating the cavities in a rear side of the substrate by impressing a substrate portion in the pressing area by the impression device, thereby obtaining the board element. An upstream thickness of the substrate upstream of the impression device exceeds a gap height of the pressing area during at least a part of an impression cycle.

A mineral-based floor panel including a mineral-based core, wherein the panel includes at least one groove. The at least one groove may be provided in a rear side of the panel. There is also disclosed other such mineral-based panels, such as a building panel, a wall panel, a ceiling panel, or a furniture panel. There is also disclosed a method for forming such grooves in a mineral-based panel. Furthermore, there is disclosed a mineral-based panel including a mineral-based core and polymer-based lower layer(s) attached to the core. A locking system of the panel includes a strip extending horizontally beyond an upper portion of the panel, wherein at least a horizontal portion of the strip is entirely formed in the polymer-based lower layer(s).

An arrangement for forming grooves in a board element. The arrangement includes a support member for supporting the board element during the forming and cutting elements arranged on a spindle member configured to rotate around a rotational axis. The cutting elements are configured to form the grooves by removing material from the board element. The spindle member is arranged in a pivot body configured to be pivoted with respect to the support member. The arrangement includes a driving device configured to drive the pivot body, wherein the driving device is configured to rotate in a single direction during a groove forming cycle.

A mineral-based floor panel including a mineral-based core, wherein the panel includes at least one groove. The at least one groove may be provided in a rear side of the panel. There is also disclosed other such mineral-based panels, such as a building panel, a wall panel, a ceiling panel or a furniture panel. There is also disclosed a method for forming such grooves in a mineral-based panel. Furthermore, there is disclosed a mineral-based panel including a mineral-based core and polymer-based lower layer(s) attached to the core. A locking system of the panel includes a strip extending horizontally beyond an upper portion of the panel, wherein at least a horizontal portion of the strip is entirely formed in the polymer-based lower layer(s).

Methods and equipment to apply a decorative surface on a building panel wherein the surface includes a mix of fibres, binders, wear resistant particles and pigments. Layers may be applied as separate layers with equipment that applies essentially only one of the materials in the surface mix. A method of forming a surface layer on a substrate, the method including forming a first layer of a first material, applying a second layer of a second material on the first layer, mixing the first and second layers into a mix comprising the first and the second material, and applying the mix on a substrate for forming a surface layer.

A method for manufacturing a board element, such as a floor element, including an at least partially recycled board layer. The method includes providing a pre-processed material from at least one weight-reduced preformed board element, preferably being obtained by removal of material from a rear side thereof, wherein the pre-processed material includes a thermoplastic material, and providing a virgin material including a thermoplastic material. The method further includes applying heat and pressure to the pre-processed material and the virgin material in a double-belt press to form the board layer, and forming a board element including the board layer. Also, a corresponding assembly for manufacturing of a board element.

A thermoplastic-based building panel, such as a floor panel. The building panel includes an upper layer arrangement, a lower layer arrangement, and a balancing layer provided between the lower and the upper layer arrangement. The building panel further includes a groove arrangement including grooves. A thermoplastic-based building panel including an upper layer arrangement and a balancing layer which is a bottom layer of the building panel. The building panel includes a groove arrangement, wherein a major portion of the grooves therein is provided in the balancing layer only. A thermoplastic-based building panel including a mechanical locking system for horizontally and/or vertically locking the building panel to an adjacent building panel. The mechanical locking system includes a cooperating surface which is situated in a balancing layer and is configured to cooperate with a cooperating surface of an adjacent building panel.

Building panels, especially laminated floor panels are shown, which are provided with a locking system and several core grooves at the rear side in order to save material and decrease weight. Building panels, each having a surface layer on a front side, a backing layer on a rear side and an intermediate core, wherein the intermediate core and the surface and the backing layer all comprise wood fibres and thermosetting resins, the building panels are provided with a locking system for vertical and horizontal locking of a first edge of a first building panel to an adjacent second edge of a second building panel.

Building panels provided with a locking system for vertical and horizontal locking of a first edge and a second edge of adjacent panels. The locking system includes a displaceable tongue at least partly arranged in a displacement groove, a tongue groove, a cavity provided in a strip at the first edge, and a protrusion extending downwards at the second edge. The displaceable tongue is arranged to be displaced at least partly into the tongue groove during locking, and wherein the protrusion is arranged to be located in least a portion of the cavity when the panels are locked vertically and horizontally.