DigiLens Inc.

An optical display comprises: a first waveguide comprising a first surface and a second surface, an input coupler, a fold grating, and an output grating. The input coupler receives collimated first wavelength light from an Input Image Node causes the light to travel within the first waveguide via total internal reflection between the first surface and the second surface to the fold grating. The fold grating provides pupil expansion in a first direction directs the light to the output grating via total internal reflection between the first surface and the second surface. The output grating provides pupil expansion in a second direction different than the first direction and causes the light to exit the first waveguide from the first surface or the second surface. At least one of the input coupler, fold grating and output grating is a rolled k-vector grating, and the fold grating is a dual interaction grating.

An optical waveguide comprises at least two TIR surface and contains a grating. Input TIR light with a first angular range along a first propagation direction undergoes at least two diffractions at the grating. Each diffraction directs light into a unique TIR angular range along a second propagation direction.

Systems and methods for compensating for nonuniform surface topography features in accordance with various embodiments of the invention are illustrated. One embodiment includes a method for manufacturing waveguide cells, the method including providing a waveguide including first and second substrates and a layer of optical recording material, and applying a surface forming process to at least one external surface of the first and second substrates. In another embodiment, applying the surface forming process includes applying a forming material coating to the at least one external surface, providing a forming element having a forming surface, bringing the forming element in physical contact with the forming material coating, curing the forming material coating while it is in contact with the forming element, and releasing the forming material coating from the forming element.

Holographic volume gratings in waveguide cells can be recorded using many different methods and systems in accordance with various embodiments of the invention. One embodiment includes a holographic recording system including at least one laser source configured to emit recording beams and a movable platform configured to move between a first position and a second position, wherein when the movable platform is in the first position, the at least one laser source is configured to emit a first set of one or more recording beams toward a first set of one or more stations and when the movable platform is in the second position, the at least one laser source is configured to emit a second set of one or more recording beams toward a second set of one or more stations.

Multiplexed reflection and transmission gratings, and methods of their manufacture, are provided that improve uniformity with laser light, that is, reduced banding and other illumination artifacts occurring in waveguides. The mechanism for this can be the multiple reflections between the waveguide reflecting surfaces and the reflection hologram, which promote illumination averaging as beam propagation processes within a waveguide. In some gratings, a beam splitter layer overlapping the multiplexed gratings can be provided for the purposes of reducing banding in a laser-illuminated waveguide. The beam splitter can be provided by one or more dielectric layers. The beamsplitter can have sensitivity to one polarization. The beamsplitter can be sensitive to S-polarization. The beam splitter can be an anti-reflection coating optimized for normal incidence that becomes reflective at high TIR angles when immersed in glass or plastic.

Systems and methods for providing holographic waveguide display using integrated gratings in accordance with various embodiments of the invention are illustrated. One embodiment includes a waveguide display including a source of light, and a first waveguide including a grating structure including first and second gratings, and an input coupler configured to couple a first field-of-view portion of light, and couple a second field-of-view portion of light, wherein the first grating is configured to provide beam expansion in a first direction for the first field-of-view portion of light, and provide beam expansion in the first direction and beam extraction towards a viewer for the second field-of-view portion of light, the second grating is configured to provide beam expansion in a second direction for the second field-of-view portion of light, and provide beam expansion in the second direction and beam extraction towards a viewer for the first field-of-view portion of light.

Methods and apparatus for eye-glow suppression in waveguide systems is disclosed herein. Some embodiments of the methods and the apparatus include a source of image modulated light; a waveguide having an eye-facing surface and an external surface facing the outside world; an input coupler for coupling the light into a total reflection internal path in the waveguide; at least one grating for providing beam expansion and extracting light from the waveguide towards an eyebox; a polymer grating structure comprising a modulation depth and a grating pitch. The modulation depth is greater than the grating pitch across at least a portion of the polymer grating structure. Advantageously, the polymer grating structure is configured to diffract light entering the waveguide from the outside world or stray light generated within the waveguide away from optical paths that are refracted through the external surface into the outside world.

Waveguides and waveguide displays having a layer for blocking non-image light (i.e. haze) that could otherwise reduce contrast and degrade color gamut and uniformity, while providing high transmission to external light are provided. Many waveguides and displays incorporate at least one light control layer applied to at least one external surface of said waveguide and overlapping at least a portion of said at least one grating, to divert or block scattered light from said set of gratings that might otherwise enter said eyebox.

Mastering systems and methods of fabricating waveguides and waveguide devices using such mastering systems are described. Mastering systems for fabricating holographic waveguides can include using a master to control the application of energy (e.g. a laser, light, or magnetic beam) onto a liquid crystal substrate to fabricate a holographic waveguide into the liquid crystal substrate. Mastering systems for fabricating holographic waveguides in accordance with embodiments of the invention can include a variety of features. These features include, but are not limited to: chirp for single input beam copy (near i.e. hybrid contact copy), dual chirped gratings (for input and output), zero order grating for transmittance control, alignment reference gratings, 3:1 construction, position adjustment tooling to enable rapid alignment, optimization of lens and window thickness for multiple RKVs simultaneously, and avoidance of other orders and crossover of the diffraction beam.

One embodiment provides an apparatus for displaying an image comprising: a first optical substrate comprising at least one waveguide layer configured to propagate light in a first direction, wherein the at least one waveguide layer of the first optical substrate comprises at least one grating lamina configured to extract the light from the first substrate along the first direction; and a second optical substrate comprising at least one waveguide layer configured to propagate the light in a second direction, wherein the at least one waveguide layer of the second optical substrate comprises at least one grating lamina configured to extract light from the second substrate along the second direction; wherein the at least one grating lamina of at least one of the first and second optical substrates comprises an SBG in a passive mode.