DREAMWELL, LTD.

Processes for personalizing a mattress or pillow for a consumer generally includes analyzing data identifying one or more target areas based on surface temperature and/or pressure on a consumer's existing mattress and additively manufacturing a lattice structure to address the one or more target areas so to provide support, pressure point relief, and/or a desired temperature modulation.

Mattress assemblies that provide reduced heat index during use include a thermally conductive layer and a spacer layer and in direct contact with the thermally conductive layer. Optionally, the thermally conductive foam layer can be perforated. In some embodiments, the thermally conductive layer and the spacer layer can overlay an innerspring mattress core, one or more foam layers, or a hybrid of foam and innersprings. In other embodiments, the mattress assemblies include a foam layer such as a viscoelastic foam layer overlying the thermally conductive layer and the spacer layer. Also, disclosed are processes for reducing the heat index in a mattress assembly.

A mattress assembly generally includes an orthotic layer generated from a deformation map associated with a particular end user and process of manufacturing he mattress assembly. The orthotic layer is rigid and flexible and minimizes pressure points relative the mattress assembly without the orthotic layer.

Mattress assemblies including at least one foam layer at or proximate to a sleeping surface including a plurality of channels or recesses in at least one surface, wherein at least a portion of the channels include an encapsulated bulk phase change material at least partially filling the channel or the recesses.

A reversible mattress topper for a mattress is provided that includes opposing first and second panels. A fill material is intermediate the first and second panels. The panel materials and/or selected portions of the filler material will be selected to provide either cooling or comfort for the sleeper. One surface of the reversible mattress topper will be configured to be cooling in nature. The other surface of the reversible mattress will be comforting and optionally warming in nature. The panels can be stylized in order to communicate which surface provides cooling and which surface provides warming.

Mattress assemblies including at least one encapsulated panel including a layer of fibers and/or foam saturated with a heat absorbing material. The layer is completely encapsulated with a liquid impermeable and flexible material. The heat absorbing material is not microencapsulated.

Bedding components and processes for forming the bedding components includes an additive manufacturing process to produce a variable elastomeric lattice structure. The variable elastomeric lattice structure includes variations in strut diameter, cell diameter, strut shape, and combinations thereof. The bedding components include mattresses, pillows, coils, mattress toppers or the like and can also be in the form of inserts to provide different feels in different regions.