Dresser, LLC

A monitoring device that is configured to diagnose potential issues on a valve. The monitoring device may include a sensor network that measures variables on or around the valve. The sensor network provides data to processing hardware with executable instructions that define methods to process the data. In one implementation, these methods may generate a trajectory for performance of the flow control and compare this “real” trajectory to a model trajectory. The methods may, in turn, determine a relationship between the real trajectory and the model trajectory to identify potential or possible failure conditions on the device. The method may also generate an output that corresponds with this relationship.

A monitoring unit is configured for use on a valve. These configurations may include sensors that can generate data consistent with physical condition of a closure member, like a valve “plug,” when the valve is in service on a process line. Analysis of this data may indicate erosion on the plug that is often due to highly-erosive working fluids or other process (or application) conditions. Signals or alerts from the process control system, or DCS, may alert operators to perform timely maintenance that avoids problems that may arise as a result of physical changes in the valve plug.

A valve positioner that is configured to detect fugitive emissions on a valve. The configuration may include a sensor that resides in proximity to the device. The sensor may connect to a control unit, preferably with operating hardware that can process signals. This arrangement may secure to structure of the valve. In one implementation, the sensor can connect to connections that exist on a circuit board. This feature permits upgrades to devices, including those in assembly or those in the field, with minimal impact to design or performance.

A sensor configured to measure rate of flow of fugitive emissions on a flow control. The configurations may include devices that are sensitive to low flow or low pressure. These devices may include piezo-electric films or foams. These materials may deflect in response to flow of fluid along the outer surface of the reciprocating shaft. In one implementation, the embodiments can generate average leak rate over time and measure against regulation or specifications to ensure appropriate operation (e.g., leak suppression) of the flow control. Storing this data can provide a database of information that allows operators to benchmark performance of the flow control, for example, to correlate leaks to a certain date or time. This feature may, in turn, permit the operators to also correlate the device-specific performance to overall plant or network operations.

A flow control that is configured to monitor energy use. These configurations may include a controller that delivers a signal to pressurize a pneumatic actuator. This controller may have software that can calculate energy use based on pressure of the signal and, for example, changes in position of a valve. This feature can provide real-time data that operators can use to identify potential problems on their process lines. In one implementation, the operators can flag devices that exhibit energy use that trends away from baseline levels. These devices may have inherent issues that can manifest into larger, more catastrophic problems, potentially causing quality problems with end product or requiring the operating to shut-down the process line altogether.

A sensor configured to measure rate of flow of fugitive emissions on a flow control. The configurations may include devices that are sensitive to low flow or low pressure. These devices may include piezo-electric films or foams. These materials may deflect in response to flow of fluid along the outer surface of the reciprocating shaft. In one implementation, the embodiments can generate average leak rate over time and measure against regulation or specifications to ensure appropriate operation (e.g., leak suppression) of the flow control. Storing this data can provide a database of information that allows operators to benchmark performance of the flow control, for example, to correlate leaks to a certain date or time. This feature may, in turn, permit the operators to also correlate the device-specific performance to overall plant or network operations.

A valve positioner that is configured to detect fugitive emissions on a valve. The configuration may include a sensor that resides in proximity to the device. The sensor may connect to a control unit, preferably with operating hardware that can process signals. This arrangement may secure to structure of the valve. In one implementation, the sensor can connect to connections that exist on a circuit board. This feature permits upgrades to devices, including those in assembly or those in the field, with minimal impact to design or performance.

A monitoring unit is configured for use on a valve. These configurations may include sensors that can generate data consistent with physical condition of a closure member, like a valve “plug,” when the valve is in service on a process line. Analysis of this data may indicate erosion on the plug that is often due to highly-erosive working fluids or other process (or application) conditions. Signals or alerts from the process control system, or DCS, may alert operators to perform timely maintenance that avoids problems that may arise as a result of physical changes in the valve plug.

A flow control that is configured to monitor energy use. These configurations may include a controller that delivers a signal to pressurize a pneumatic actuator. This controller may have software that can calculate energy use based on pressure of the signal and, for example, changes in position of a valve. This feature can provide real-time data that operators can use to identify potential problems on their process lines. In one implementation, the operators can flag devices that exhibit energy use that trends away from baseline levels. These devices may have inherent issues that can manifest into larger, more catastrophic problems, potentially causing quality problems with end product or requiring the operating to shut-down the process line altogether.

A sensor configured to measure rate of flow of fugitive emissions on a flow control. The configurations may include devices that are sensitive to low flow or low pressure. These devices may include piezo-electric films or foams. These materials may deflect in response to flow of fluid along the outer surface of the reciprocating shaft. In one implementation, the embodiments can generate average leak rate over time and measure against regulation or specifications to ensure appropriate operation (e.g., leak suppression) of the flow control. Storing this data can provide a database of information that allows operators to benchmark performance of the flow control, for example, to correlate leaks to a certain date or time. This feature may, in turn, permit the operators to also correlate the device-specific performance to overall plant or network operations.