Glowforge Inc.

A system includes a head of a computer numerically controlled machine configured to deliver electromagnetic energy sufficient to cause a change in a material at least partially contained within an interior space of the computer numerically controlled machine. The system further includes an optical system comprising a plurality of optical elements in the computer numerically controlled machine. The plurality of optical elements are oriented at a fixed angle to each other to deliver the electromagnetic energy from the head to the material.

An execution plan segment of an execution plan can be received at a control unit of a computer numerically controlled machine from a general purpose computer. The execution plan segment can define operations for causing movement of a moveable head of the computer numerically controlled machine to deliver electromagnetic energy to effect a change in a material within an interior space of the computer numerically controlled machine. The execution plan segment can include a predefined safe pausing point from which the execution plan can be restarted while minimizing a difference in appearance of a finished work-product relative to if a pause and restart are not necessary. Operations of the computer numerically controlled machine can be commenced only after determining that the execution plan segment has been received up to and including the predefined safe pausing point by the computer numerically controlled machine.

A computer-numerically-controlled (CNC) machine is configured to (i) measure a power of a beam of electromagnetic energy at a location between a source of the electromagnetic energy and a destination in the CNC machine, the beam of electromagnetic energy traveling from the source to the destination being susceptible to one or more interferences, and the one or more interferences being capable of altering the power of the beam of electromagnetic energy by at least diverting, away from an intended path for the beam of electromagnetic energy, at least a portion of the beam of electromagnetic energy, (ii) detect, based at least on the measured power of the beam of electromagnetic energy being less than a threshold value, an interference of the beam of electromagnetic energy, and (iii) in response to detecting the interference of the beam of electromagnetic energy, perform one or more actions.

Disclosed embodiments include a gantry assembly that has (i) a moveable carriage with a laser head affixed thereto and (ii) two sides (moveable subassemblies) that are connected by a joining subassembly. One side of the gantry has two motors: (i) a first motor (x-axis motor) that moves the carriage along a first axis (x-axis) between the two sides of the gantry, and (ii) a second motor (y-axis motor) that moves the gantry along a second axis (y-axis) perpendicular to the first axis. In some embodiments, the gantry assembly also includes a drive shaft (or alternative drive mechanism) operated by the second motor (y-axis motor) to facilitate movement of the two sides of the gantry together along the second axis (y-axis).

An execution plan segment of an execution plan can be received at a control unit of a computer numerically controlled machine from a general purpose computer. The execution plan segment can define operations for causing movement of a moveable head of the computer numerically controlled machine to deliver electromagnetic energy to effect a change in a material within an interior space of the computer numerically controlled machine. The execution plan segment can include a predefined safe pausing point from which the execution plan can be restarted while minimizing a difference in appearance of a finished work-product relative to if a pause and restart are not necessary. Operations of the computer numerically controlled machine can be commenced only after determining that the execution plan segment has been received up to and including the predefined safe pausing point by the computer numerically controlled machine.

Disclosed embodiments include a CNC machine comprising: (i) a laser head; (ii) a housing defining an interior space bounded by an interior floor, interior walls, and an openable lid that has a lid camera assembly with a camera for capturing images of the interior space; (iii) a material bed configured to support material placed within the interior space; (iv) a first material passthrough opening on a first side of the housing, wherein the first material passthrough opening comprises a curtain, wherein the curtain is arranged to block laser light from exiting through the first material passthrough opening while material is inserted through the first material passthrough opening; and (v) an exhaust port configured to route fumes from within the interior space to an air filter separate from the CNC machine.

Disclosed embodiments include laser cutting tools. Some laser cutting tool embodiments include (i) at least one laser source configured to generate at least one laser beam having sufficient power to cut material, (ii) one or more processors, and (iii) tangible, non-transitory computer-readable memory comprising program instructions executable by the one or more processors to cause the laser cutting tool to perform laser cutting tool functions. In some embodiments, the functions include causing a cutting path to be projected onto a surface of a material, and controlling the at least one laser source to apply the at least one laser beam onto the material sufficient to implement a cut along the cutting path projected onto the surface of the material.

An execution plan segment of an execution plan can be received at a control unit of a computer numerically controlled machine from a general purpose computer. The execution plan segment can define operations for causing movement of a moveable head of the computer numerically controlled machine to deliver electromagnetic energy to effect a change in a material within an interior space of the computer numerically controlled machine. The execution plan segment can include a predefined safe pausing point from which the execution plan can be restarted while minimizing a difference in appearance of a finished work-product relative to if a pause and restart are not necessary. Operations of the computer numerically controlled machine can be commenced only after determining that the execution plan segment has been received up to and including the predefined safe pausing point by the computer numerically controlled machine.

An execution plan segment of an execution plan can be received at a control unit of a computer numerically controlled machine from a general purpose computer. The execution plan segment can define operations for causing movement of a moveable head of the computer numerically controlled machine to deliver electromagnetic energy to effect a change in a material within an interior space of the computer numerically controlled machine. The execution plan segment can include a predefined safe pausing point from which the execution plan can be restarted while minimizing a difference in appearance of a finished work-product relative to if a pause and restart are not necessary. Operations of the computer numerically controlled machine can be commenced only after determining that the execution plan segment has been received up to and including the predefined safe pausing point by the computer numerically controlled machine.

Disclosed embodiments include a head attached to a gantry. The head includes an optical assembly to focus a laser beam onto a surface of a material to be processed by a CNC machine and a measurement assembly with emitter(s) and detector(s), where the detector(s) are for measuring intensity of light emitted from the emitter(s) and reflected off the surface of the material. Processors are configured to (i) determine a material type of the material, (ii) determine a distance between the optical assembly and the material surface based on (a) measurement(s) of the intensity of the light emitted from the emitter(s) and reflected off the material surface, and (b) measurement parameter(s) associated with the determined material type, and (iii) control focusing of the laser beam onto the surface of the material based on the determined distance between the optical assembly and the surface of the material.