Monotony.ai, Inc.

Systems and methods for autonomously placing and rearranging a plurality of unbound folded laundry articles in an ordered queue for ordered packing in a container are described. The system includes a plurality of tiered platforms configured to receive thereon folded laundry articles, the platforms comprising at least one placer conveyor configured to load the articles in an order into a container. At least two cantilevering, bi-directional conveyors transit along opposite sides of the platforms configured to place, retrieve and stack folded laundry articles on the plurality of tiered platforms and the placer conveyor. At least one controller is in operable communication with drives and sensors of the system, a memory, and a communication network, the at least one controller being configured to instruct the bi-directional conveyors to deposit, retrieve, and stack together the folded laundry articles on the placer conveyor.

Devices, systems, and methods for autonomously stacking and compressing a plurality of unbound folded laundry articles in a packing queue are described. A method includes receiving output signal from one or more sensors determinative of the height of an unbound folded laundry article disposed on a conveyor configured to deposit the unbound folded laundry article atop one or more previously deposited one or more unbound folded laundry articles disposed on the packing queue platform; receiving an output signal determinative of a height of the previously deposited one or more unbound folded laundry articles; calculating a final stack height; depositing in a stack the folded laundry article atop the previously deposited one or more folded laundry articles upon determining the final stack height will not exceed a threshold height; and compressing the stack to a final stack height at or below the threshold height for compact loading into a container.

A method of autonomously washing and drying at least one deformable article with a combination washer and dryer includes receiving, at a controller in communication with the combination washer and dryer, a request to begin a washing and drying cycle, instructing a pivot motor to rotate the combination washer and dryer upward such that an opening of the combination washer and dryer faces upward to receive the at least one deformable article therein; instructing the pivot motor to pivot the loaded combination washer and dryer to a washing and drying angle in a range of between about 0 degrees to 20 degrees from horizontal, and instructing, in response to a sensor output signal indicating the combination washer and dryer being pivoted to the washing and drying angle, an autonomous door loader disposed adjacent to and detached from the combination washer and dryer to seat a removable door in the opening.

Devices, systems, and methods for autonomously packing unfolded laundry articles into a container are described. The system includes a container configured to receive the laundry articles, a movable surface for receiving the container, and at least one drive motor for imparting motion to the laundry articles in the container, including at least one of a shaking, twisting, vibrating, oscillating, shushling, and tilting. At least one sensor is configured to detect two or more container fill heights. A controller in communication with the at least one drive motor and the at least one sensor is configured to instruct the at least one drive motor to rotate at least one of a driven conveyor, driven pusher, and driven rollers and the container disposed thereon rapidly back and forth repeatedly until a maximum height variation in the two or more container fill heights falls within a threshold range.

Devices, systems, and methods for autonomously shuffling a plurality of platters through a plurality of tiered folding bays are described. Each of the platters includes a platter coupling, and the plurality of tiered folding bays each include a bidirectionally driven receiving coupling, at least one of a sliding folding rod and blade, and a lifting mechanism configured to separate the platter coupling from the receiving coupling. The system includes a loading elevator for loading a platter and unfolded laundry article disposed thereon into a bay, and an unloading elevator for lowering a platter and a folded laundry article thereon to an unloading station for handing off to packing. A return conveyor returns each emptied platter to a repositioning station for receiving another spread laundry article for folding. The loading elevator, unloading elevator and each of the plurality of folding bays includes a pair of driven conveyors for transferring platters.

Devices, systems, and methods for autonomously shuffling a plurality of platters through a plurality of tiered folding bays are described. Each of the platters includes a platter coupling, and the plurality of tiered folding bays each include a bidirectionally driven receiving coupling, at least one of a sliding folding rod and blade, and a lifting mechanism configured to separate the platter coupling from the receiving coupling. The system includes a loading elevator for loading a platter and unfolded laundry article disposed thereon into a bay, and an unloading elevator for lowering a platter and a folded laundry article thereon to an unloading station for handing off to packing. A return conveyor returns each emptied platter to a repositioning station for receiving another spread laundry article for folding. The loading elevator, unloading elevator and each of the plurality of folding bays includes a pair of driven conveyors for transferring platters.

Systems for autonomously batching a plurality of separated laundry articles into sorted loads for washing and drying are described. For example, each one of a plurality of collection bins is configured to receive a sorted load of separated articles including at least one common one of one or more washing and drying characteristics. A plurality of conveyors are configured to receive thereon the bins and position one bin into a loading position adjacent to an exit orifice of a sorting surface. At least one sensor disposed at least one of on, adjacent to, and within the surface is configured to detect the washing and drying characteristics. A controller in operable communication with a drive of the plurality of conveyors and the at least one sensor is configured to instruct the conveyors to move the bins to batch each separated laundry article into a bin matching the washing and drying characteristics.

Systems and methods for autonomously placing and rearranging a plurality of unbound folded laundry articles in an ordered queue for ordered packing in a container are described. The system includes a plurality of tiered platforms configured to receive thereon folded laundry articles, the platforms comprising at least one placer conveyor configured to load the articles in an order into a container. At least two cantilevering, bi-directional conveyors transit along opposite sides of the platforms configured to place, retrieve and stack folded laundry articles on the plurality of tiered platforms and the placer conveyor. At least one controller is in operable communication with drives and sensors of the system, a memory, and a communication network, the at least one controller being configured to instruct the bi-directional conveyors to deposit, retrieve, and stack together the folded laundry articles on the placer conveyor.

Methods and systems of load balancing a heat pump in fluid communication with a plurality of combination washing and drying machines are disclosed. A method of loading balancing the heat pump includes receiving, at a controller, a cycle status of each one of a plurality of combination washing and drying machines, identifying an available machine, determining, based on one or more load characteristics, a washing and drying cycle duration of a load of laundry. The controller is configured to determine a cycle start time of the available machine based on the determined cycle duration and temperature profiles, a cycle status of each one of the remainder of the plurality of machines, and staggering washing and drying cycles between the identified available one of the plurality of machines and the remainder of the plurality of machines to balance load on the heat pump.

An autonomously cleanable lint filter assembly disposed in a closed air loop for a combination washing and drying machine includes a housing disposed upstream of a fan configured to pull airflow through the lint filter assembly from an air outlet of the combination washing and drying machine, two or more mesh filters spaced apart and disposed within the housing, a spring loaded axle extending through the housing and receiving thereabout the two or more mesh filters, three or more drain holes disposed within a lower half of the housing, two or more annular flanges disposed on an inner surface of the housing configured to receive thereon in a reversible face seal mating under force imparted by airflow one of the two or more mesh filters, and at least two spray nozzles disposed within the housing configured to deliver sprays of liquid to one of the two or more mesh filters.