Plug Power Inc.

A method for mixing and dispensing fuel includes flowing fuel from a tank toward a first flow path and a second flow path and separating the fuel into a first stream and a second stream. The method includes flowing the first stream in the first flow path through a vaporizer to a heat exchanger, flowing the second stream in the second flow path to the heat exchanger, flowing the first stream through a warm portion of the heat exchanger to exchange heat with the second stream, and flowing the second stream through a cold portion of the heat exchanger to exchange heat with the first stream. The method further includes flowing the first stream and the second stream from the heat exchanger to a mixing point, combining the first stream and the second stream to obtain a target stream, and dispensing the target stream through a dispenser.

A catalyst includes a support and a plurality of catalyst particles disposed on the support. The support may include a plurality of metal oxide or doped metal oxide particles and a plurality of organic groups attached to the metal oxide or doped metal oxide particles via diazonium salt reaction. The plurality of organic groups, which may be aromatic groups and/or alkyl groups, may be substituted with functional groups that are positively or negatively charged.

Method and system for electrochemically compressing hydrogen. In one embodiment, the system includes a membrane electrode assembly (MEA) that includes a polymer electrolyte membrane (PEM), an anode, and a cathode. First and second gas diffusion media are positioned adjacent the cathode and anode, respectively. A humidifying membrane is positioned next to the second gas diffusion medium on a side opposite the anode. A water supply is connected to the humidifying membrane, and a hydrogen gas supply is connected to the second gas diffusion medium. A hydrogen gas collector including a back pressure regulator is connected to the first gas diffusion medium. Separators, positioned on opposite sides of the MEA, are connected to a power source. In use, hydrogen is electrochemically pumped across the MEA and collected in the hydrogen gas collector. The PEM is kept properly humidified by the humidifying membrane, which releases water into the second gas diffusion medium.

A heat exchanger comprises an inlet, an outlet, a heat exchanging channel, and an opening. The heat exchanging channel surrounds a cavity. The opening provides access to the cavity. The inlet is coupled to one end of the heat exchanging channel and the outlet is coupled to another end of the heat exchanging channel. The heat exchanging channel is isolated from the cavity. No access or passage is present between the heat exchanging channel and the cavity. During operation, heat exchanging fluid flows through the heat exchanging channel thereby cooling fluid within the cavity. The heat exchanging fluid never contacts the fluid within the cavity. In various embodiments, the heat exchanging channel has a single or stacked layer when viewed along a cross section. The heat exchanging channel has a spherical, cylindrical, or rectangular shape. In one embodiment, an insulative layer is disposed between layers of the heat exchanging channel.

The present invention provides a method of fuel cell recycling, including inserting a fuel cell in a solution to loosen a bond between a first plate and a membrane electrode assembly and a second plate and the membrane electrode assembly of the fuel cell, separating the membrane electrode assembly from the first plate and the second plate, and acid leaching the membrane electrode assembly to obtain a precious metal.

The present invention provides a method of electrolyzer recycling, including inserting an electrolyzer in a solution to loosen a bond between a first plate and a membrane electrode assembly and a second plate and the membrane electrode assembly of the electrolyzer, separating the membrane electrode assembly from the first plate and the second plate, acid leaching the membrane electrode assembly to obtain a first precious metal, and dispersing the membrane electrode assembly to obtain a second precious metal.

A fuel cell includes a membrane electrode assembly, a first plate separator and a second plate separator on opposite sides of the membrane electrode assembly and a voltage sensor for detecting a cell voltage relative to opposite sides of the membrane electrode assembly. A transmitter is coupled to the sensor and configured to wirelessly transmit an indication of the cell voltage.

A method for sealing an electrolyzer cell may include applying a sealant between two layers of an electrolyzer cell and compressing the two layers towards each other. The method may further include flowing fluid through a flow field in the electrolyzer cell. The method may further include controlling a temperature of the fluid flowing through the flow field and controlling a pressure applied to the sealant by the compressing the two layers towards each other. The method may further include conforming the sealant to the two layers.

Catalyst sputtering-based methods of facilitating forming a membrane electrode assembly (MEA) catalyst layer are provided. The methods include forming a catalyst ink, including obtaining a powder including a plurality of support particles, and depositing, via sputtering, a catalyst onto the plurality of support particles to form a supported catalyst for the catalyst ink. Further, the method includes providing the catalyst ink with the supported catalyst on a membrane to facilitate forming the catalyst layer of the membrane electrode assembly.

An exchange membrane includes, for example, a first layer membrane having a first thickness, a second layer membrane having a thickness less than the first thickness, and the second layer membrane containing a catalyst, a catalyst content in the second layer membrane being greater than a catalyst content in the first layer membrane, and the exchange membrane having an interface between the first layer membrane and the second layer membrane. In some embodiments, the membrane electrode assembly (MEA) includes the first layer membrane without a catalyst, and/or the exchange membrane includes a bi-layer exchange membrane.