Pratt Retail Specialties, LLC

An insulated box assembly comprising an outer box comprising a plurality of outer lateral sidewalls, the outer lateral sidewalls defining an inner surface, the inner surface defining an inner cavity; an inner box comprising a plurality of inner lateral sidewalls, the inner box received in the inner cavity, the inner lateral sidewalls defining an outer surface, a storage hollow configured to receive contents therein, and a top end defining a top opening of the storage hollow; and a lid assembly positioned within the inner cavity, the lid assembly comprising a lid box defining an interior cavity.

A packaging assembly comprising an insulation wrap comprising a top ledge defining a top opening of an insulated cavity defined by the insulation wrap; and an insulated plug comprising an outer panel and an insulated plug portion; wherein the insulated plug portion is positioned within the insulated cavity of the insulation wrap and a portion of the outer panel is positioned on the top ledge of the insulation wrap.

An inner box includes a center panel defining a plurality of vents, a first side flap panel attached to a first side of the center panel, a second side flap panel attached to a second side of the center panel opposite the first side of the center panel, a first locking panel on a third side of the center panel, and a second locking panel on a fourth side of the center panel opposite the third side of the center panel.

An insulated box assembly comprising an outer box comprising a plurality of outer lateral sidewalls, the outer lateral sidewalls defining an inner surface, the inner surface defining an inner cavity; an inner box comprising a plurality of inner lateral sidewalls, the inner box received in the inner cavity, the inner lateral sidewalls defining an outer surface; a sidewall liner received in the inner cavity between the outer lateral sidewalls and the inner lateral sidewalls, the sidewall liner defining a liner outer surface and a liner inner surface opposite the liner outer surface; and a lid assembly disposed within the inner cavity, the lid assembly comprising a lid box and a lid liner.

A packaging assembly including an outer box including a plurality of side panels defining an interior cavity; and a wrap liner including an outer portion extending from a first panel to a second panel, the outer portion defining an outer hinge coupling the first panel to the second panel; a ledge portion extending across the first panel and the second panel, the ledge portion coupled to the outer portion by a first ledge hinge and a second ledge hinge; and an inner portion extending across the first panel and the second panel, a first inner hinge, and a second inner hinge each coupling the inner portion to the ledge portion; wherein the wrap liner is disposed within the interior cavity of the outer box.

A telescoping insulated box assembly comprising an outer box blank configured to define an outer box comprising a plurality of outer side walls, the outer box blank comprising a first outer side panel, a first inner side panel, and a first connecting strip, the first connecting strip joined to a top of the first outer side panel by a first fold line and a top of the first inner side panel by a second fold line, the first outer side panel, the first inner side panel, and the first connecting strip configured to at least partially define a first outer sidewall defining a first insulation cavity within the first outer side wall; and an inner box blank configured to define an inner box.

A method for insulating a box includes positioning an insulated panel adjacent to a side panel of the box, the insulated panel including an insulation batt and a sheet, the insulated panel defining a border extending around a perimeter of the insulation batt; and attaching a seam of the border to a portion of a perimeter area of the side panel.

A modular box assembly includes a box with side panels defining a box cavity, a first thermal liner positioned within the box cavity, the first thermal liner including a first insulation batt disposed between sheets, the first thermal liner defining three first liner panels, at least one box side panel being covered by a first liner panel, and a second thermal liner positioned within the box cavity, the second thermal liner including a second insulation batt disposed between sheets, the second thermal liner defining three second liner panels. At least one other of the side box panels is covered by a second liner panel. The bottom box panel is covered by either a first liner panel not covering any side box panel or a second liner panel not covering any side box panel. Each insulation batt can be formed from a mixture of thermoplastic binder fibers and reinforcement fibers.

A method of assembling a box from a blank and an insulator pad includes obtaining a blank comprising an outer side panel comprising an outer fold line, a connecting strip joined to the outer side panel by a fold line, and an inner side panel connected to the connecting strip by a fold line; obtaining an insulator pad comprising an angled cut defining an edge; folding the inner side panel such that the inner side panel faces the outer side panel; and positioning the insulator pad between the outer side panel and the inner side panel such that the edge of the insulator pad is positioned at the inner fold line.

A telescoping box assembly including an outer box including a plurality of outer side walls and an outer bottom, the plurality of outer side walls defining an outer top edge positioned opposite from the outer bottom, the outer box defining an interior cavity extending from the outer top edge to the outer bottom; an inner box including a plurality of inner side walls and an inner bottom, the plurality of inner side walls defining an inner top edge positioned opposite from the inner bottom, the inner box positioned upside down within the interior cavity with the inner top edge facing the outer bottom; and an access tab covering a corner of the inside bottom and a portion of the outer top edge, the access tab securing the inner box within the interior cavity.