Riddell, Inc.

A chin strap assembly is provided for use with a sports helmet. The chin strap assembly includes an inner pad member, a strap assembly and an outer protective member. The outer protective member is coupled to the strap assembly by an attachment member, such as a post. A sports helmet with the chin strap assembly is also provided.

The invention relates to a protective sports helmet purposely designed for a selected group of helmet wearers from amongst a larger population of helmet wearers. A multi-step method for helmet design starts by collecting information from a population of players that may include information about the shape of a player's head and the impacts the player has sustained. This information is then processed to create player population information that is sorted to create categories. Advanced mathematical techniques are utilized to further sort these categories into player groups or data sets based on player attributes. Once the player groups are identified, another multi-step process is utilized to design optimized helmet prototype models for each player group. These optimized helmet prototype models are then further processed into complete helmet models by determining a structural design and chemical composition that is manufacturable and has mechanical properties that are substantially similar to the optimized helmet prototype model. Physical helmet prototypes are then created and tested using a unique helmet standard derived from information associated with each player group. Once the prototypes pass testing, the complete helmet models can be manufactured to create actual stock helmets or stock helmet components for future players whose characteristics and attributes place them within the selected player group.

A helmet may include a shell defining a cavity to receive a user's head. The shell may include a shell outer surface and a receiving area recessed into the shell outer surface. A liner may be within the cavity and coupled to the shell. A facemask may be coupled to the shell. A front bumper may be coupled to the shell and the liner. The front bumper may extend from within the cavity to an exterior of the shell. The front bumper may be positioned at least partially within the receiving area of the shell.

The invention relates to a multi-step method with a number of processes and sub-processes that interact to allow for the selection, design and/or manufacture of a protective sports helmet for a specific player, or a recreational sports helmet for a specific person wearing the helmet. Once the desired protective sports helmet or recreational sports helmet is selected, information is collected from the individual player or wearer regarding the shape of his/her head and information about the impacts he/she has received while participating in the sport or activity. The collected information is processed to develop a bespoke energy attenuation assembly for use in the protective helmet. The energy attenuation assembly includes at least one energy attenuation member with a unique structural makeup and/or chemical composition. The energy attenuation assembly is purposely engineered to improve comfort and fit, as well as how the helmet responds when an impact or series of impacts are received by the helmet.

A helmet may include a shell defining a cavity to receive a user's head. The shell may include a shell outer surface and a receiving area recessed into the shell outer surface. A liner may be within the cavity and coupled to the shell. A facemask may be coupled to the shell. A front bumper may be coupled to the shell and the liner. The front bumper may extend from within the cavity to an exterior of the shell. The front bumper may be positioned at least partially within the receiving area of the shell.

A protective torso assembly to be worn by a player engaged in a contact sport, includes an outer protective member assembly including left and right front chest members having upper recessed segments and left and right arch members having frontal portions coupled to the chest members by flexible couplers such that said frontal portions overlie the upper recessed segments. When the protective torso assembly is in a neutral state, a first reference point of the frontal portion of the left arch member is positioned a first distance from a second reference point of the recessed segment of the left chest member. When the protective torso assembly is in an extended state, the left arch member pivots about the recessed segment of the left chest member, whereby the first reference point is positioned a second distance from the second reference point, the second distance being greater than the first distance.

A protective sports helmet that includes a chin strap system that allows for rapid, one-handed adjustment of a chin strap assembly by the player while he/she is wearing the helmet is provided. The chin strap assembly includes a protective chin cup and a pair of straps extending from opposed sides of the chin cup and having a plurality of securing elements. The assembly also includes a pair of adjustable connectors affixed to the helmet and that include a central opening that receives an extent of the strap and a lever that engages a portion of the securing elements. The adjustable connector allows movement of the strap in a first direction, and prevents movement of the strap in a second direction when the lever is engaged with at least one of the securing elements. The adjustable connector allows movement of the strap in both the first and second directions when the lever is not engaged with the securing elements.

An innovative protective football helmet includes a durable shell having an impact attenuation system, a visor system with a visor, a lower chin bar assembly, and internal impact attenuation assembly. The connection of the visor to the shell is “tool-less,” meaning that no unique tool is required for coupling or removing the visor system. The visor system is not coupled to the lower chin bar assembly, which allows the visor to independently flex and independently elastically deform relative to the chin bar assembly. The visor is configured to match a substantial extent of the frontal shell region, thus the visor does not need to be substantially deformed during the installation process, which eliminates the introduction of additional stresses on the visor during the installation process. The visor also replaces a significant upper extent of a conventional facemask that is both heavy and costly to manufacture. Due to the design of the helmet and visor system, there is a significant increase in the player's field of view through the frontal helmet opening and the visor. This increase in the field of view provides greater situational awareness for the player and allows the player to reduce the amount of head rotation necessary to see objects or other players when the player is engaged in playing the sport.

A chin strap assembly is provided for use with a sports helmet. The chin strap assembly includes an inner pad member, a strap assembly and an outer protective member. The outer protective member is coupled to the strap assembly by an attachment member, such as a post. A sports helmet with the chin strap assembly is also provided.