True Manufacturing Co., Inc.

Systems and methods for monitoring refrigeration appliances remotely take corrective action to address failure to maintain recurrent maintenance schedules by either pushing a notification to an operator or sending a command to cause a controller of the appliance to switch to a restricted mode. The systems and methods can use periodic indications of ice level from an ice level sensor to determine that the level of ice in the bin is low, and in response, to either push a low ice notification to an operator or place an order for additional ice. The systems and methods can also collect ice level data from many ice makers, determine which have a low ice level and which have a high ice level, and in response, facilitate a web based transaction by which one operator acquires ice from another.

An ice maker control system includes a low side pressure transducer on a suction line and a high side pressure transducer on a discharge line. The ice maker's refrigeration system is hermetically sealed and devoid of pressure taps for servicing gauges. The ice maker can display an indication of real-time suction or discharge pressure. The ice maker can store records of suction and discharge pressure over time and display time series data for suction and discharge pressure on the display. The ice maker can cycle the condenser fan based on the discharge pressure. An additional high pressure switch can shut off the compressor independently of the controller or transducers. During a pulldown routine, the ice maker refrains from delivering water to the ice formation device until the suction pressure is below a threshold.

An ice maker has a freeze plate with a front side and back side. The freeze plate is configured to receive water at the front side and to form the water received at the front side into pieces of ice. Refrigerant tubing is thermally coupled to the back side of the freeze plate opposite the front side. An evaporator housing is attached to the freeze plate and defining an enclosed cavity behind the back side of the freeze plate. The evaporator housing contains the refrigerant tubing inside the enclosed cavity. The enclosed cavity is sealed airtight. The enclosed cavity could be vacuum-insulated or filled with an inert gas.

An ice maker control system includes a low side pressure transducer on a suction line and a high side pressure transducer on a discharge line. The ice maker's refrigeration system is hermetically sealed and devoid of pressure taps for servicing gauges. The ice maker can display an indication of real-time suction or discharge pressure. The ice maker can store records of suction and discharge pressure over time and display time series data for suction and discharge pressure on the display. The ice maker can cycle the condenser fan based on the discharge pressure. An additional high pressure switch can shut off the compressor independently of the controller or transducers. During a pulldown routine, the ice maker refrains from delivering water to the ice formation device until the suction pressure is below a threshold.

A method of making a made-to-order color matched stainless steel refrigeration appliance includes formulating a color-formulated liquid paint to match a specified color, and preparing a prefabricated stainless steel refrigeration appliance for being painted at a production facility remote from a purchaser before shipping the prefabricated stainless steel refrigeration appliance to the purchaser. Moreover, the method includes painting decorative stainless steel surfaces of the prefabricated stainless steel refrigeration appliance at the production facility with liquid-applied primer, liquid-applied color-formulated paint, and liquid-applied clear coat. Lastly, the painted stainless steel refrigeration appliance is packaged to prepare the painted stainless steel refrigeration appliance for shipment to the purchaser.

In a field-installable refrigerated merchandiser kit, a prefabricated refrigeration system module releasably and operatively connects to a separate cabinet module via mutual connection fittings to form a refrigerated merchandiser. The refrigerated merchandiser can have multiple refrigeration systems cooling a common refrigerated space inside the cabinet, each with an independent temperature controller. A refrigeration system can be disconnected from the cabinet only by separating releasable fasteners and disconnecting electrical plug-in connections. Each refrigeration system is prefabricated with integrated condensate removal. The refrigeration system mounts entirely above the top wall of the cabinet enabling deployment at zero offset from a backing structure. The refrigerated merchandiser can be deployed to occupy a footprint and have a ratio of shelf space volume to foot print greater than 3.25 ft 3 /ft 2 .

Appliances for use under appliance leasing agreements include a memory that stores a local parameter defining a lockout time at which the appliance will be locked out from performing an appliance leasing function and a controller that is configured to automatically switch the appliance from an operating mode to a locked mode at the stored lockout time. An asset management system for leased refrigeration appliances can include a remote server for sending a command to appliances which changes the lockout time stored in local memory. An encrypted key generator may also be used to enable a user to locally update the lockout time stored in the memory upon entry of an encrypted key.

An asset management system includes an asset management network that connects various types of refrigeration appliances to an asset manager. At the device layer, IOT devices are connected to the refrigeration appliances and have edge compute capability, including a backup power management function, and a modem for network communication. IOT device ports directly integrate with sensors, switches, and/or serial data controllers of refrigeration appliances. Push notification alarms are initiated on the edge of the network by IOT devices. The network tags operating data by appliance serial, and the asset manager stores the data using serial numbers as primary keys. The asset manager streams data from numerous appliances and uses event driven processing to promptly respond to edge alarms. The operating data keyed by serial number is enriched with proprietary data organized by appliance type and is used to develop new predictive models by appliance type.

In a field-installable refrigerated merchandiser kit, a prefabricated refrigeration system module releasably and operatively connects to a separate cabinet module via mutual connection fittings to form a refrigerated merchandiser. The refrigerated merchandiser can have multiple refrigeration systems cooling a common refrigerated space inside the cabinet, each with an independent temperature controller. A refrigeration system can be disconnected from the cabinet only by separating releasable fasteners and disconnecting electrical plug-in connections. Each refrigeration system is prefabricated with integrated condensate removal. The refrigeration system mounts entirely above the top wall of the cabinet enabling deployment at zero offset from a backing structure. The refrigerated merchandiser can be deployed to occupy a footprint and have a ratio of shelf space volume to foot print greater than 3.25 ft 3 /ft 2 .