ZUIKO CORPORATION

Provided are a composite stretchable member and wearing article capable of improving design properties at the time of contraction. A composite stretchable member stretchable in a specific direction includes two sheets facing each other, and a plurality of elastic members extending along the specific direction and being stretchable in the specific direction between the sheets. The sheets are bonded to each other at first bonding sections. Each first bonding section continuously extends along the intersecting direction intersecting the specific direction and intersects the elastic members. Each elastic member is bonded to each sheet at an intersection with the corresponding one of the first bonding sections. Each first bonding section has a wavy-line-shape extending in the intersecting direction with convex portions and concave portions that alternately appear continuously. Two adjacent first bonding sections are disposed with the convex portions or the concave portions that at least partially overlap each other.

An apparatus for manufacturing an absorbent core includes: a first drum that has a first area for sucking and stacking fibers on an outer peripheral portion of the first drum and stack a first core portion in the first area; and a second drum that has a plurality of second areas, smaller than the first area, for sucking and stacking the fibers on an outer peripheral portion of the second drum and that successively transfers second core portions stacked in each of the second areas to the first drum, wherein the second drum is rotated at a high first circumferential velocity when the second drum transfers each of the second core portions and, the second drum is rotated at a second circumferential velocity, lower than the first circumferential velocity, in non-transfer time, which is after the transfer and until subsequent transfer.

A method for manufacturing a wearable article includes: superposing first and second parts of a continuous material on each other; winding the continuous material around a rotary drum and conveying the continuous material; moving a movable part of a sealer unit outward and homeward in a cross direction crossing a conveyance direction, while the continuous material is conveyed, to form linear sealing areas and joining the first part and the second part through the formed linear sealing areas; and after the superposing and before the joining, inhibiting a movement of the first part and the second part relative to each other by temporary fastening at a place at which the first part and the second part are to be joined together.

A layered body containing continuous sheets is thermally fused when passing through a space between an anvil roll and an energy applying device to form a layered sheet. A nip stage for sandwiching the layered body is provided upstream of the space between the anvil roll and the energy applying device. The nip stage includes at least one displacement member which is displaced in accordance with the thickness of the layered body sandwiched by the nip stage. Whether the thickness of the layered body sandwiched by the nip stage has deviated from a reference range is detected on the basis of the displacement of the displacement member, and when it is detected that the thickness has deviated from the reference range, the energy applying device is caused to retreat in a direction going away from the anvil roll.

In a production method of an elastic composite sheet, the elastic member does not break when the elastic member, in a stretched state, is bonded to a base material sheet; an elastic composite sheet and a disposable wearable article use the elastic composite sheet. A strip-shaped or string-shaped elastic member composed mainly of a thermoplastic elastic resin is stretched in the longitudinal direction of the elastic member. The stretched elastic member is placed over a first base material sheet such that the main surface of the first base material sheet contacts the elastic member. In this state, the elastic member and the first base material sheet are bonded in a first position that overlaps the elastic member seen from a direction perpendicular to the main surface of the first base material sheet and that is away from the edges of the elastic member.

In a method and device for manufacturing an absorbent material, the degree of freedom in design can be increased by expanding a modifiable distribution pattern of an SAP and broadening the range in which the performance of the absorbent material can be modified. Pulverized pulp is suctioned in a predetermined pattern to form a pulp layer in which the pulp is fiber-laminated. A first distribution opening through which a first distribution device discharges a first SAP and a second distribution opening through which a second distribution opening discharges a second SAP are provided facing the pulp layer, and the first and second SAPs are distributed onto the pulp layer through the first and second distribution openings while moving the pulp layer relative to the first and second distribution openings. The first and second distribution devices can control the discharge amounts of the first SAP and the second SAP, respectively.

A method for manufacturing an around-torso portion of a worn article, including the steps of; intermittently conveying a plurality of first sheets by a first drum; conveying a preceding second sheet, of a plurality of second sheets, toward a junction with the first drum by a first pad of a second drum, and conveying the preceding second sheet so that the male touch fastener at the rear end of the preceding second sheet overlaps with the female touch fastener at the front end of one first sheet, of the plurality of first sheets; and conveying a subsequent second sheet, of the plurality of second sheets, toward the junction with the first drum by a second pad of the second drum, and conveying the subsequent second sheet so that the male touch fastener at the front end of the subsequent second sheet overlaps with the female touch fastener at the rear end of the one first sheet.

In a composite sheet manufacturing device, a second roller having a plurality of first projections and a third roller are disposed so as to be adjacent to a first roller having multiple recessed areas. The outer diameters of the first and third rollers are the same size. The third roller is joined to the first roller with a first gear pair therebetween, so as to rotate at the same rotation frequency as that of the first roller. A first sheet that is fed in between the first roller and the second roller is shaped by being pushed into the recessed areas of the first roller by the first projections of the second roller. A second sheet is then superimposed onto the first sheet and is passed through the space between the first roller and the third roller, and the first and second sheets are thereby bonded to each other.

In a manufacturing method, resin in a molten state which becomes a film raw material is caused to hang down from a discharge port of a discharger and the film-like film raw material is continuously discharged, a sheet is conveyed along a sheet pass line, a tip part of the film raw material is formed by cutting and removing an initially formed part of the initially formed film raw material, the tip part is overlapped on the sheet on the sheet pass line, the sheet and the film raw material in a mutually overlapping state are conveyed along the sheet pass line, and the sheet and the film raw material are introduced to a joining part from the sheet pass line.

A method for manufacturing an absorbent core uses a feed device feeding crushed fiber, a first drum provided with a first area, where the crushed fiber is sucked and stacked, and a second drum provided with a second area, where the crushed fiber is sucked stacked, the second area being smaller than the first area, the method includes a step of forming a thick portion on the second area of the second drum by stacking the fiber fed from the feed device; a step of transferring the thick portion to a predetermined position in the first area; and a step of forming a thin portion on the first area of the first drum by stacking the fiber fed from the feed device around the transferred thick portion with the transferred thick portion placed on the first area.